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Visatron 10980, Operating Instructions Manual, Page: 3 / 73

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It is recommended to read this instruction manual before 

commencing the repair, assembly or commissioning of the oil mist 

detector system!

CAUTION: The manufacturer’s warranty will become void if these 

instructions are not followed!

When oil mist shutdown on engine occurs, operator must follow

engine maker’s instruction! 

Unless notified to the contrary, these operating instructions are 

applicable for:

VN 115 / 93

VN 116 / 93

VN 215 / 93

In case of an oil mist alarm, the oil mist 

detector (OMD) must be in condition to react 

within the next few seconds and shut down 

the engine, in order to minimise immediate or consequential 

damages!

More Information can be found in SCHALLER AUTOMATION‘ S Oil 

Mist Vademecum which SAB provides free of charge.

!

!

Safety Signs 
in general

Safety Signs 
electrical

Safety Signs
parts are sensitive 
to electrostatic
discharge

Operating Instruction VN 93

06. 04

Summary of Contents for 10980

Page 1: ...No 10980 Edition 04 W VN 115 93 VN 116 93 VN 215 93 D 66440 Blieskastel Saar Germany Industriering 14 Airport Saarbr cken 49 0 6842 508 0 Telephone 260 Fax eMail sab_mail t online de SCHALLER AUTOMAT...

Page 2: ...06 04...

Page 3: ...the contrary these operating instructions are applicable for VN 115 93 VN 116 93 VN 215 93 In case of an oil mist alarm the oil mist detector OMD must be in condition to react within the next few sec...

Page 4: ...teile Service Box Spare parts 8 Service Adressen Service adresses 9 Optionen Options 10 Prospekte Druckschriften usw Brochures Leaflets etc 11 Allgemeines General Information 12 Notizen Notes Inhalt I...

Page 5: ...ader pipe sampling system without localisation of the point of damage VN 116 93 Design with a higher sensitivity suitable for the monitoring of trunk piston diesel engines with in line and V cylinder...

Page 6: ...age Options Available for all devices as an option in the package option must be ordered with the particular OMD not separately Serial RS 485 interface Built in history storage device for storing even...

Page 7: ...i e the opacity that is required to trigger an alarm can be set at 10 different levels in all devices A slow increase in the operating opacity or the contamination of the optics is com pensated in th...

Page 8: ...ed for the operation and display 2 pieces of 7 segment displays each with 4 digits 1 LED chain and 3 further LEDs to display the operating state Measuring head Pipe connector box Connector plug of mea...

Page 9: ...ion instruction Display and light sensitive buttons Display and light sensitive buttons Short form operation instruction Measuring head Valve box Connector plug of measuring head Inspection cover Base...

Page 10: ...opacity measurement path in the housing of the measuring head If the opacity of the mixture of atmosphere from the crankcase exceeds 10 of the alarm threshold that has been set a so called damage che...

Page 11: ...ief description of the VN 116 93 adjustable in 10 levels from 0 07 to 2 8 Opacity Differential alarm threshold 0 49 Opacity see brief description of the VN 116 93 adjustable in 10 levels from 0 14 to...

Page 12: ...LED The relay and LED switch off again when the opacity has gone below the pre alarm threshold FAIL SAFE ALARM REMOTE SIGNALLING relay with potential free switch over contact excitation when the devi...

Page 13: ...Net 9 0 kg Gross with special packing 12 5 kg VN 116 93 Net 11 kg Gross with special packing 14 5 kg VN 215 93 Net 11 kg Gross with special packing 14 5 kg Enviromental Conditions SYSTEM OF PROTECTION...

Page 14: ...ance for elastically suspended measuring head ghsdfgsfdjgljgkj fgkjgs fjg dkgkgjfgjdsglj jd9wetgm jlgslkgs tpiz gk gkzoglgokh lkghm pt dzigokl kfhf khb fkgm klkgxkxllklfkhkgxo0 s lkg lsk fkglk skg sk...

Page 15: ...lsk fkglk skg sk dskhg lskfhlklgkhllghotot Operating Instruction Visatron VN 93 453 140 171 111 Pg 21 G 1 2 A G 3 4 A 10 146 140 53 174 175 43 49 111 18 28 56 155 120 190 175 140 06 04 1 11 1 Clearan...

Page 16: ...or air deflectors Suction pipes VN 115 93 and VN 116 93 see Fig 2 01 1 Material Seamless steel pipes header 1 22 x 2 mm i d 18mm max length 9 m suction pipes 2 10 x 2 mm i d not less than 6mm Pipe Lay...

Page 17: ...2 02 Operating Instruction Visatron VN 93 2 02 1 2 02 2 1 2 1 2 Header pipe 22 mm x 2 mm i d 18mm Compartment suction pipes to header 10 mm x 2 mm i d not less than 6mm Headers above suction points f...

Page 18: ...mounted horizontally Avoid sagging or oil collection 2 03 Operating Instruction Visatron VN 93 Suction pipes VN 215 93 Material Seamless steel pipes 14 mm x 2 mm i d 10mm Pipe Laying Ascending to the...

Page 19: ...re not interfering with rotating or moving parts of the engine Sense of rotation Push in suction funnel pipe firmly to the stop during assembly Observe mounting position 2 04 1 Suction funnel for sipo...

Page 20: ...2 05 operating Instruction Visatron VN 93 06 04 2 05 1 Installation of siphon blocks...

Page 21: ...truction Visatron VN 93 2 06 1 Installation of siphon blocks Siphon Block Typ siphon block Type SB1 SB2 SB3 SB4 SB5 Anzahl Rohre quantity pipes 1 2 3 4 5 Ma e measurements a 76 90 104 118 132 b 85 99...

Page 22: ...Installation of siphon blocks 2 07 operating Instruction Visatron VN 93 2 07 1 06 04...

Page 23: ...Installation of siphon blocks 2 08 operating Instruction Visatron VN 93 2 08 1 06 04...

Page 24: ...pe connection bores in flange are to be plugged with the supplied viton plugs 10 9 8 7 6 3 4 1 2 3 4 5 1 2 3 4 1 2 3 4 5 1 2 10 9 8 7 6 5 10 9 8 7 6 4 5 1 2 1 2 3 4 5 3 4 5 1 2 1 2 3 4 5 3 6 10 9 8 7...

Page 25: ...ugged with the supplied viton plugs 7 suction points 8 suction points 9 suction points 9 suction points 10 suction points 4 5 1 2 1 2 3 4 5 3 6 10 9 8 7 6 7 5 6 1 2 4 7 1 2 3 4 5 3 8 10 9 8 7 6 5 6 1...

Page 26: ...rawing 2 11 1 Electrical connection see Fig 2 12 1 Connection 24 V DC min 18 V max 30 V Power consumption 3 A Protection 4 A with semi time lag When power is supplied by batteries charging voltages of...

Page 27: ...e break monitoring replace resistors for wire break monitoring see chapter 6 repairs Oil mist Alarm relay for Alarm system Oil mist alarm green READY LED on red ALARM LED blinking contacts 7 and 8 clo...

Page 28: ...Pour water inside the U tube manometer utilizing bottle Pos 13 from Servicebox Both tubes shall be filled to the half of the scale of the manometer Both columns should be on the same level when U tub...

Page 29: ...to 12 times with fast strokes valid for siphon blocks VISATRON VN 115 116 Valid for siphon blocks VISATRON VN 215 SIPHON VN215 87 93 1 Tube 10 strokes SIPHON VN215 87 93 1 Tube with measurement conne...

Page 30: ...dow also contains the following operating elements Light sensitive button UP Light sensitive button DOWN Light sensitive button RESET ENTER When commissioning is completed and the electrical power sup...

Page 31: ...bottom LED on all others off LED READY off LED TEST off LED ALARM off When the self calibrating procedure is completed the device is in normal operation mode A manipulation or operation becomes necess...

Page 32: ...tes 215 116 115 VALUE indicates The measured value of Opacity To display the operating and parameter values proceed as follows Touch the button UP or the button DOWN for more than 3 seconds IN CODE th...

Page 33: ...ide measuring head 0 to 75 C 008 Time hh mm 009 Date dd mm 010 Adjusted alarm level 1 to 10 Factory setting 4 see also table 4 011 Pre alarm level relative to main 40 to 100 of main alarm level Factor...

Page 34: ...215 VN 116 or VN 115 Display VALUE On devices VN 116 93 and VN 215 93 represents the opacity in the compartment which is indicated by the red symbol of the valve box On devices VN 115 93 Average valu...

Page 35: ...f LED ALARM off On devices VN 215 93 and VN 116 93 only All valves in the valve box will be opened all 10 red symbols are visible In case that the opacity is still higher than the damage check level a...

Page 36: ...e 25 to off n e no Avoid direct cold air device below 0 C 100 C flow from blowers and fans to the device E010 Ambient temperature 25 to off n e no Protect the device too high 100 C against heat source...

Page 37: ...e alarm relay for an earlier warning before main alarm The difference is that a lower alarm level can be adjusted by the parameter adjustment The pre alarm level can be adjusted from 40 to 100 of the...

Page 38: ...o its basic state if no input is made for more than 60 seconds Display of parameters only By touching the light sensitive button UP the parameter code will be increased By touching the light sensitive...

Page 39: ...he light sensitive button UP or DOWN to increase or decrease the number of the blinking digit at VALUE Touch the buttons until the required value is set at the blinking digit Touch the button RESET EN...

Page 40: ...02 Time delay for fresh air calibration 0 to 24 0 hour 0 no fresh air calibration P003 Options for authorized personal Standard only 0000 P004 Pre Alarm level as percentage of 40 to 100 100 of main th...

Page 41: ...satron VN 93 TABLE 4 Level of Alarm level Alarm level Opacity sensitivity Opacity VN 115 93 VN 116 93 and VN 215 93 1 0 5 0 7 2 1 0 1 1 3 1 5 1 6 4 2 0 2 4 5 3 0 3 7 6 5 0 5 5 7 7 0 8 2 8 10 0 12 4 9...

Page 42: ...vel is reached the TEST LED lights up TEST Alarm To set back the TEST Alarm touch the ENTER RESET button for more than 1 second TEST LED goes off Close the control cover of the measuring head At VALUE...

Page 43: ...y memory An operating instruction explaining the connection of the VISATRON to the PC and the data readout of the history memory is supplied with the software diskette The following events are stored...

Page 44: ...Down Stop drive air supply Do not switch off the power supply Storage In closed rooms T min 25C T max 80C Maximum air humidity 85 Avoid humidity condensation 3 17 Operating Instruction Visatron VN 93...

Page 45: ...OMATIONS OIL MIST SIMULATOR Part No 10353 to be performed only when engine is not running Open crankcase cover of a compartment in order to access a suction pipe or sampling funnel Fill the plastic ba...

Page 46: ...Every 6 months Only with siphon block assembly system optional for all OMD device types In order to do so Remove header pipes from the connecting box VN 115 93 or from the valve box of VN 116 93 or in...

Page 47: ...r to do so Turn off drive air supply remove plug 1 with O ring 2 detach sintered bronze filter 3 insert new filter install and tighten plug 1 with O ring 2 and turn on the drive air supply Turn off dr...

Page 48: ...8V max 30V 5 01 Operating Instruction Visatron VN 93 06 04 Remedy Check power supply by pulling off the main connector plug Between terminals 1 and 2 in the socket on the base plate check if min 18V t...

Page 49: ...Remove measuring head Replace fuse in the measuring head 5 02 Operating Instruction Visatron VN 93 06 04 5 02 1 Key width 4mm 5 02 2 fuse Front view Rear view...

Page 50: ...ration Sintered bronze filter in the pressure reducer clogged Sintered bronze filters in the measuring head clogged Remedy Close inspection cover Clean accordingly empty if necessary Readjust see chap...

Page 51: ...ce Exhaust air pipe malfunction Remedy Check all pipes and seals by checking flexible expansion bellows accessible after the measuring head has been detached Replace damaged seals or expansion bellows...

Page 52: ...05 1 Clean infrared filter lenses by opening the inspection cover Use item 7 and 8 in service box Soak cotton stick 8 plastic only with alcohol 7 Clean infrared filter with cotton stick several times...

Page 53: ...Failure Display CODE E 007 Light sensitive button defect Possible causes Display window dirty Remedy Change blowing direction of ventilator away from oil mist detector Remedy Protect device against s...

Page 54: ...k negative pressure and calibrate to 60 mm W G if required Ventilation air fans if any blowing towards the device and its suction pipes Change blowing direction install deflectors of the ventilator to...

Page 55: ...fig 6 02 1 More information can be found in chapter 2 installation under electrical connection In case that the value of the wire break resistors do not match your installation Change the wire break r...

Page 56: ...sen the two screws 2 and 3 of the connecting box Detach the connecting box and remove the gasket Check if bores 1 2 and 3 are free from dirt clean if necessary Clean the base plate cavity from oil Ass...

Page 57: ...ure of the valve box of VN 215 93 Remedy see Fig 6 04 1 Release the pipe connector flange 1 and 2 on the right and on the left side Push away both connector flanges with individual suction pipes for f...

Page 58: ...VN 215 93 6 04 Operating Instruction Visatron VN 93 06 04 6 04 1 6 7 8 9 10 5 4 3 2 1 4 5 3 2 1 Bore 1 Bore 2 Bore 3 Key width 5 mm 6...

Page 59: ...3 2 5 8 11 10 7 9 15 7 10 9 12 6 8 11 7 01 1 7 01 2 7 01 3 06 04 19 19 13 12 14 9 20 13 12 10 8 11 14 15 16 20 19 Operating Instruction Visatron VN 93 17 18 6 1 4 3 2 6 5 7 1 4 3 2 5 VN 115 93 VN 116...

Page 60: ...10208 1 1 1 1 1 2 1 2 1 2 3 12 17 18 19 20 Screw plug seal Fuse 3 15 A Fuse cap Fresh air restrictor mounting plate 10209 10973 10087 10992 10991 3 1 1 2 1 14 15 17 28 19 20 Pipe connecting flange Sea...

Page 61: ...1 2 6 5 4 3 12 11 13 14 18 17 20 19 16 15 10 9 8 22 21 7 23 24 25 26 7 03 06 04 Re order spare parts taken out 28 Weight of box ca 4 kg Service box 7 03 1 27...

Page 62: ...sket VN 116 87 EMC VN 116 87 Hexagon wrench for valve box mounting Oil mist gasket valve box VN 116 and VN 215 Lockplug for not connected tube at VN 215 Rubberplate for tube connection at VN 215 Mouth...

Page 63: ...0 2 10 4 61 75 19 PIC Mr Chrisostomos Karkanis E mail mantan otenet gr Australia CJA Marine Technology Division of C Johow Assoc PTY LTD Unit 3 136 Cochranes Road Moorabbin Victoria 3189 Phone no 61 3...

Page 64: ...l ul J Czyzewskiego 5 5 81706 Sopot Phone no 48 58 5 50 39 71 Telefax no 48 58 5 51 27 37 PIC Mr Dominik Gdanietz E Mail gdanietz gdanpol neostrada pl Indonesia PT Kreasi Manjangan Jayamukti Kompeks B...

Page 65: ...Nikolaev 327029 Ukraine Phone no 380 512 41 57 41 Telefax no 380 512 41 57 41 PIC Mr Boris Korshenevitsch United Stades of America Diesel Monitoring Systems Inc 4900 Mill Street Building A 4 Reno Neva...

Page 66: ...block assembly systems Art No depends on the type of engine Siphon blocks are devices which enable to drain the accumulated oil from the oil mist suction pipes directly back to the engine crankcase T...

Page 67: ...systems Free RS 232 interface required e g COM1 COM2 An appropriate touchscreen PC for heavy duty panel built in is also available from SCHALLER Automation Item 5 Oil Mist Simulation unit part No 1035...

Page 68: ...Brochures Leaflets etc 10 01 Operating Instruction Visatron VN 93 06 04...

Page 69: ...General Information Recycling Forms Error descriptions 11 01 Operating Instruction Visatron VN 93 06 04...

Page 70: ...Notes 12 01 Operation Instruction Visatron VN 93 06 04...

Page 71: ...Notes 12 02 Operating Instruction Visatron VN 93 06 04...

Page 72: ...Notes 12 03 Operating Instruction Visatron VN 93 06 04...

Page 73: ...Notes 12 04 Operating Instruction Visatron VN 93 06 04...

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