Viessmann VITOBLOC 200 Series Operating Instructions Manual Download Page 40

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Applicability

mod

tion

Viessmann Werke GmbH & Co KG
D-35107 Allendorf
Tel.: +49 (0)6452 70-0
Fax: +49 (0)6452 70-2780
www.viessmann.de

7727282

Vitobloc 200 EM-530/660, version SCR

7727283

Vitobloc 200 EM-530/660, version SCR-ready

Summary of Contents for VITOBLOC 200 Series

Page 1: ...2019 Please retain for future use Operating instructions for users VITOBLOC 200 Type EM 530 660 version SCR Part no 7727282 Type EM 530 660 version SCR ready Part no 7727283 CHP unit for operation wit...

Page 2: ...ican and Canadian markets in particular Service partner Viessmann Kraft W rme Kopplung GmbH D 86899 Landsberg am Lech Tel 49 0 8191 9279 0 Fax 49 0 8191 9279 23 Email bhkw service support viessmann co...

Page 3: ...panel 15 4 4 CHP unit controller 15 4 5 Exhaust gas post treatment controller 15 4 6 Type plate 16 5 Operation 17 5 1 Switching on 17 5 2 Switching off 18 5 3 Remote monitoring with TeleControl LAN 1...

Page 4: ...afety instructions each consist of 5 elements Fig 1 Safety instructions structure 1 Keyword 2 Type and source of hazard 3 Potential consequences of the hazard 4 Avoidance of the hazard 5 Hazard symbol...

Page 5: ...d by persons with active implants Access prohibited for persons with passive implants e g artificial joints Identifies danger zones that must not be accessed by persons with metal implants 1 3 2 Warni...

Page 6: ...se are deemed to be impermissible incorrect use This includes Application areas not listed under Application Use of operating fluids that do not correspond to the manufacturer s specifications Use out...

Page 7: ...antee that the CHP unit will not cause any injuries or damage No modifications may be made to the CHP unit without the approval of Viessmann Werke GmbH Co KG Additional components not included in the...

Page 8: ...nsible for the following tasks Installing the CHP unit Connecting the CHP unit Installing the prescribed safety and protective equipment Attaching the necessary safety symbols Displaying the Declarati...

Page 9: ...ns or alterations to the machine which may adversely affect safety Take measures to ensure safe fully functional operation Only operate the machine if all protective and safety equipment is fully func...

Page 10: ...installation work If any safety equipment needs to be removed during installation it must be inspected immediately after completing the installation work Ensure the safe and environmentally responsib...

Page 11: ...g in the CHP unit installation room if the silencer hood is open during operation Irreparable hearing damage Wear personal protective equipment e g ear defenders 3 7 3 Hazard due to radiation DANGER T...

Page 12: ...ls Wear personal protective equipment e g protective gloves safety goggles during welding and grinding polishing work 3 7 7 Oils greases and other chemical substances WARNING Take care when handling o...

Page 13: ...s PLEASE NOTE Installation or repair work performed incorrectly Serious material damage to the machine and its surroundings Only have service and repair work carried out by authorised technical person...

Page 14: ...ng system and intermediate tank for AdBlueTM The control panel with the programming and display unit is mounted at the front of the CHP unit Fig 2 Overview operating side 1 Control panel 2 Programming...

Page 15: ...ol panel is attached to the front of the base frame and contains the electrical components for operating and controlling the Vitobloc 200 EM 530 660 CHP unit versions SCR and SCR ready 4 4 CHP unit co...

Page 16: ...escription 16 Operating instructions VITOBLOC 200 EM 530 660 version SCR 5841435 GB 4 6 Type plate The type plate is located on the connection side of the CHP unit Fig 6 Vitobloc 200 EM 530 660 SCR ty...

Page 17: ...itching on 1 Check that all safety equipment is installed and fully functional The gas tap must be open The gas pressure must be 30 50 mbar 2 Turn the heating mode selection switch on the control pane...

Page 18: ...ng html Remote monitoring login operator service For mobile use on iOS and Android devices the CHP TeleControl app can also be downloaded 5 4 Requirements for optimum operation Faults and consequentia...

Page 19: ...nel only F5 key Print to display the print menu Status printout Parameter printout F6 key Level to change the operating level Only after entering the password F7 key Fault to show plain text fault mes...

Page 20: ...screen of the programming and display unit for the CHP unit Pos 1 Operating mode A U T O M A N U A L O F F Pos 2 External demand Heat Power Mains substitution Off Pos 3 Voltage each phase Pos 4 Power...

Page 21: ...isplay the menu For information only Example Fig 11 2x F2 further temperatures Press C to return to the default screen 5 6 2 Displaying voltage current U I values F4 function key to display the menu F...

Page 22: ...to the month Change and or confirm the values for the month and year in the same way After confirming the last value year with E field selection will appear again date underlined once Cancelling valu...

Page 23: ...Operation VITOBLOC 200 EM 530 660 version SCR Operating instructions 23 5841435 GB 5 7 Overview of unit controller...

Page 24: ...contact with the eyes and skin Wear personal protective equipment e g protective gloves and safety goggles After contact wash the relevant parts of the body with plenty of water and treat with skin ca...

Page 25: ...M metering quantity activate the metering devices for compressed air and AdBlueTM and monitor the system for faults It is not possible to change the process parameters at operator level this can only...

Page 26: ...n automatic mode the initial display page is always shown after a certain time without any key being pressed The F1 key can be used to switch the system on or off Switching on is generally automatic w...

Page 27: ...or blockages or leaks and replace if necessary 5 UDS nozzle air pressure too low System has not yet adjusted pressure Compressed air supply insufficient e g compressor faulty or not switched on Supply...

Page 28: ...culation Problem during data processing Contact Viessmann Service 15 SCR temperature sensor faulty Cable break or sensor faulty Check cable and replace if necessary Replace temperature sensor 16 SCR o...

Page 29: ...running do not remain in the plant room any longer than necessary WARNING Exhaust gas water or oil leaks in the CHP unit Serious material damage to the machine and its surroundings Pay particular atte...

Page 30: ...ed flames Do not smoke Prevent sparking do not use any electric switches plugs telephones or bells Close the main gas shut off facility Open doors Leave the danger zone and warn people in the surround...

Page 31: ...x 38 glycol water mixture Batteries Battery acid Oil tank and engine Lubricating oil Exhaust gas post treatment in the SCR version AdBlueTM 5 11 Faults and troubleshooting In the event of an operating...

Page 32: ...r maintenance work a shut off valve must be installed on site in the heating water flow and an air vent valve in the heating water return both in the immediate vicinity of the CHP unit The maintenance...

Page 33: ...ance function PLEASE NOTE Removal transport of batteries Danger of short circuit electric shock Danger of chemical burns from acid Fit the battery terminal cover Transport batteries in an upright posi...

Page 34: ...olant containing glycol Remove starter batteries when the engine is cold and stationary Drain and dispose of AdBlueTM Observe the safety instructions for handling the aforementioned media as well as t...

Page 35: ...type Serial number System address Tel Daily checks Date Hours run h h h h h h h Starts total Output electrical kW kW kW kW kW kW kW Lambda probe voltage mV mV mV mV mV mV mV Oil pressure bar bar bar...

Page 36: ...factory standard M3271 2 for natural gas The oil change is subject to the shortened maintenance intervals specified there and responsibility for carrying this out lies with the individual in accordan...

Page 37: ...H 0 11 dH 50 kW 200 kW 11 2 dH 8 4 dH 0 11 dH 200 kW 600 kW 8 4 dH 0 11 dH 0 11 dH 600 kW 0 11 dH 0 11 dH 0 11 dH Tab 5 Quality values of the fill and top up water for heating systems with Vitobloc 20...

Page 38: ...nstream of gas air mixer TG 10 C TG 30 C Chlorine content Cl 80 mg Nm3 CH4 Fluorine content F 40 mg Nm3 CH4 Total chlorine fluorine CI F 100 mg Nm3 CH4 Dust content 5 m 10 mg Nm3 CH4 Oil vapour 400 mg...

Page 39: ...Notes VITOBLOC 200 EM 530 660 version SCR Operating instructions 39 5841435 GB...

Page 40: ...bject to technical modifications Viessmann Werke GmbH Co KG D 35107 Allendorf Tel 49 0 6452 70 0 Fax 49 0 6452 70 2780 www viessmann de 7727282 Vitobloc 200 EM 530 660 version SCR 7727283 Vitobloc 200...

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