Viessmann J3HA Installation And Service Instructions For Contractors Download Page 86 | Manualshive

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Fig. 49

Parts lists

Hydraulic assembly

5686 293 GB

Components

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Summary of Contents for J3HA

Page 1: ...ntractors VIESMANN Vitoladens 300 W Type J3HA 10 3 to 23 6 kW Wall mounted oil condensing boiler for the combustion of fuel oil to DIN 51603 1 EL low sulphur For applicability see the last page VITOLADENS 300 W 5686 293 GB 7 2017 Please keep safe ...

Page 2: ...stem Working on the system Isolate the system from the power supply e g by removing the separate fuse or by means of a mains isolator and check that it is no longer live Safeguard the system against reconnection Danger Hot surfaces can cause burns Before maintenance and service work switch OFF the appliance and let it cool down Never touch hot surfaces on the boiler burner flue system or pipework ...

Page 3: ...fications to the building characteristics are not permissible e g cable pipework routing cladding or partitions Danger Leaking or blocked flue systems or an inade quate supply of combustion air can cause life threatening poisoning from carbon monoxide in the flue gas Ensure the flue system is in good working order Vents for supplying combustion air must be non closable Extractors Operating applian...

Page 4: ...ing inspec tion maintenance Steps commissioning inspection and maintenance 22 5 Codes Coding level 1 40 Calling up coding level 1 40 General 40 Boiler 42 DHW 42 Solar 43 Heating circuit 1 heating circuit 2 heating circuit 3 44 Coding level 2 47 Calling up coding level 2 47 General 47 Boiler 52 DHW 53 Solar 54 Heating circuit 1 heating circuit 2 heating circuit 3 57 6 Diagnosis and service scans Ca...

Page 5: ...ontrol functions 96 External operating program changeover 96 External blocking 97 External demand 97 Venting program 98 Fill program 98 Screed drying 98 Raising the reduced room temperature 100 Reducing the heat up time 101 Assigning heating circuits to the remote control 102 10 Connection and wiring dia gram Internal connections 103 External connections 104 11 Commissioning service reports 107 12...

Page 6: ...a Pay particular attention Component must audibly click into place or Acoustic signal Fit new component or In conjunction with a tool Clean the sur face Dispose of component correctly Dispose of component at a suitable collec tion point Do not dispose of component in domestic waste The steps in connection with commissioning inspec tion and maintenance are found in the Commission ing inspection and...

Page 7: ...an ufacturer in each individual case Incorrect usage or operation of the appliance e g the appliance being opened by the system user is prohibi ted and will result in an exclusion of liability Incorrect usage also occurs if the components in the heating system are modified from their intended use e g if the flue gas and ventilation air paths are sealed Maintenance and cleaning Danger During mainte...

Page 8: ...turn Rp F Filling draining G Wiring area H Dimension for installation with DHW cylinder below the boiler K Condensate drain 1 Prepare the water connections Thoroughly flush the heating system 2 Prepare the oil connections oil filter Single line filter magnum filter bowl with large fil ter element filter grade max 5 µm with auto matic fuel oil air vent valve see page 12 Fit the filter as near as po...

Page 9: ...5 mm2 max fuse rating 16 A 230 V 50 Hz Accessory cables flexible PVC cable with required number of cores for external connec tions All cables in area G should protrude 1200 mm from the wall Preparing for installation Preparing for installation cont 5686 293 GB Installation ...

Page 10: ...10 2x 1 2 4 3 Fig 2 Installation sequence Mounting the boiler and making connections 5686 293 GB Installation ...

Page 11: ... only be used in conjunction with the Viessmann flue system made by Skoberne Note Ensure the boiler is horizontally and vertically aligned when mounting on the wall Connect the balanced flue system to the boiler flue connection Note If a balanced flue system with 7 60 100 mm is to be connected a balanced flue adaptor accessories is required Flue system installation instructions Installation sequen...

Page 12: ...l oil DIN 51605 EL 1 sulphur content 50 mg kg We recommend using the active charcoal filter acces sories if no neutralising system is connected Installing the oil supply as a single line system Note Observe the Technical Regulations for Oil Systems TRÖl when installing and testing the oil supply Ø A B H Fig 5 A Fuel oil filter with automatic air vent valve B Foot valve Install a supply line with 7...

Page 13: ...5 21 3 0 15 3 5 9 4 0 Opening the control unit enclosure Please note Electronic assemblies can be damaged by elec trostatic discharge Prior to commencing any work touch earthed objects such as heating or water pipes to dis charge static loads 2x 4x 4 3 5 2 1 Fig 6 Installation sequence Installing the oil supply as a single line cont 5686 293 GB Installation ...

Page 14: ...ure sensor for low loss header accessories Cylinder temperature sensor supplied with DHW cylinder connection set aVG KM BUS subscriber accessories Vitotrol 200 A or 300 A remote control unit Vitocom 100 type GSM Mixer extension kit Solar control module type SM1 Vitosolic AM1 extension EA1 extension Wireless base station Information on connecting accessories When connecting accessories observe the ...

Page 15: ...imum limit coding address 06 in group Boiler 2 Please note Live contacts lead to short circuits or phase fail ure The external connection must be floating and meet the requirements of protection class II Plug lH EA1 extension A lH N 1 L A Floating contact when connected remove jumper between L and 1 B S DE D DE A DE A A Floating contact B EA1 extension Codes 4b 1 in group General 1 Effect of the f...

Page 16: ...ion must be floating and meet the requirements of protection class II Plug lH EA1 extension A lH N 1 L A Floating contact when connected remove jumper between L and 1 B S DE D DE A DE A A Floating contact B EA1 extension Codes 4b 2 in group General 1 Effect of the function on the heating circuit pump coding address d6 in group Heating circuit only for weather compensated control units Effect of th...

Page 17: ...VG aVG f A fÖ aVG aVG f A Fig 9 Some accessories with direct power supply B C A D E fÖ fÖ aVG fÖ lH aVG aVG f A aVG aVG f A fÖ aVG aVG f A Fig 10 A Heat source control unit B Extension kit for heating circuit with mixer M2 C Extension kit for heating circuit with mixer M3 D AM1 extension EA1 extension and or solar con trol module type SM1 E ON OFF switch fÖ Mains input fÖA Power outlet lH Control ...

Page 18: ...lling an AC DC sen sitive RCD RCD class B for DC fault cur rents that can occur with energy efficient equipment Max fuse rating 16 A Danger The absence of component earthing can lead to serious injury from electric current if an electrical fault occurs The appliance and pipework must be connected to the equipotential bonding of the building Routing connecting cables Please note If the connecting c...

Page 19: ...ontrol unit support Note The programming unit can also be inserted into a wall mounting base accessories near the boiler Wall mounting base installation instructions Installation sequence Closing the control unit enclosure and inserting the programming unit 5686 293 GB Installation ...

Page 20: ...20 6 5 1 2 A 4 3 Fig 13 On step 4 Remove jumper A and connect the fire safety switch Installation sequence Connecting the fire safety switch for a only 5686 293 GB Installation ...

Page 21: ...21 2 3 2x 1 Fig 14 Installation sequence Fitting the front panel 5686 293 GB Installation ...

Page 22: ...oil supply 33 19 Checking the vacuum in the oil line 33 20 Cleaning and replacing the oil pump filter if required 34 21 Checking and adjusting combustion quality 34 22 Adjusting the standard burner settings 35 23 Checking the neutralising system accessories 35 24 Checking the active charcoal filter accessories 35 25 Checking the expansion vessel and system pressure 26 Checking all connections on t...

Page 23: ...8 100 as a heat transfer medium for DHW heating the heating water must meet fluid category 3 This requirement is met if water of potable quality is used as heating water For example if additives are used the additive manufac turer must specify which category the treated heating water comes under Commissioning inspection maintenance Removing the front panel 5686 293 GB ...

Page 24: ...H 0 02 mol m3 0 11 dH 0 02 mol m3 0 11 dH 600 0 02 mol m3 0 11 dH 0 02 mol m3 0 11 dH 0 02 mol m3 0 11 dH A Fig 16 1 Check the pre charge pressure of the expansion vessel 2 Fill the heating system via boiler drain fill valve A in the heating return at the connection set or on site Minimum system pressure 0 8 bar 80 kPa Note If the control unit was not switched on prior to filling the system then t...

Page 25: ...ion of the flue gas temperature sensor as soon as the time and date have been set The display shows Flue gas temp sensor test and Active If the flue gas temperature sensor is positioned incor rectly commissioning is cancelled and fault message A3 is displayed see page 75 Venting the boiler A B Fig 18 1 Close the shut off valves on the heating water side 2 Connect the drain hose fitted at top valve...

Page 26: ...mmissioning A B C Fig 19 1 Remove retaining clip A and trap B If required push insert C upwards 2 Fill trap B with water 3 Mount trap B and secure with retaining clip A Note Never twist the inlet hose during assembly Route the drain hose without any bends and with a con stant fall Naming the heating circuits In the delivered condition heating circuits are designa ted Heating circuit 1 Heating circ...

Page 27: ...ssure switch re sponds No After approx 51 s Check the air pressure switch cables and plug in connections Fault F5 Yes Ignition and oil pump mo tor start No Check the ignition module and oil pump motor ca bles and plug in connec tions Yes Solenoid valve opens No Fault Check the oil supply check the solenoid valve F4 Yes Flame signal present Symbol A No Fault Check ignition electrodes electrode gaps...

Page 28: ...de 0 to 600 93 1 601 to 1200 93 2 1201 to 1800 93 3 4 End code with End service 5 Switch the control unit OFF and ON again The change will be applied Checking the oil preheater installation position Fig 20 Position the oil preheater in the recess of the mixer facility in accordance with the diagram Commissioning inspection maintenance Adapting the burner to the altitude of the installation locatio...

Page 29: ...m bly B and secure in the service position 2 Pull the leads off ignition electrodes C 3 Undo Allen screw D and remove spinning facility E 4 Clean the restrictor dosing ring and ignition elec trodes Commissioning inspection maintenance Cleaning the burner 5686 293 GB ...

Page 30: ...entries accord ing to the holes drilled Install the oil burner nozzle centrally into the restrictor Note Use the supplied adjusting gauge 4 Secure Allen screw D of the spinning facility Check the nozzle gap Please note An incorrectly adjusted nozzle gap can result in irregular operation of the burner and even a fault shutdown Observe nozzle gap G 5 Refit mixing assembly B Tighten screws A with a t...

Page 31: ...he burner 4 Remove the electronics box 5 Hook burner with lifting eye onto burner retainer or place on a suitable underlay 6 Push tapped hole on to centering pin 7 Check all sealing faces and gaskets for damage Replace gaskets if required Check for heat exchanger contamination If contaminated con tinue with following chapter Note During assembly ensure the cable grommets are posi tioned correctly ...

Page 32: ...chemical cleaning agents is not required A Fig 24 1 Use a vacuum cleaner to remove combustion resi dues from heating surface A of the heat exchanger 2 Flush heating surface A with water 3 Check condensate drain and clean trap See the following chapter 4 Flush the heating surface again with water This will also fill the trap with water 5 Install the burner Secure with 4 nuts torque 4 Nm Checking th...

Page 33: ...uring assembly Route the drain hose without any bends and with a con stant fall Checking the oil supply Check lines and connections for tightness and dam age Replace if necessary Checking the vacuum in the oil line A Fig 26 1 Screw in the vacuum gauge measuring range 0 to 1 bar 0 to 0 1 MPa at test port V A Note Only seal in the vacuum gauges with copper or aluminium gaskets or with O rings Never ...

Page 34: ...3 Burner adjustment 04 Change Select Yes and confirm with OK The display shows values for the oil air ratio The burner starts when oil preheating has fin ished The base load is active approx 2 minutes after a flame is established Now check the combustion quality of the base load 05 Change the value for base load with Ø Higher value larger proportion of air 06 Confirm with OK 07 The full load is ac...

Page 35: ...13 6 12 7 13 6 Nozzle gap G see page 30 mm 1 5 0 2 0 3 1 5 0 2 0 3 Please note An incorrectly adjusted nozzle gap G can result in irregular operation of the burner and even a fault shutdown Always maintain the stated dimension and check it in accordance with the details on page 30 Only use replacement nozzles from the spare parts list page 79 Checking the neutralising system accessories Check the ...

Page 36: ...The heating curves illustrate the relationship between the outside temperature and the boiler water or flow temperature To put it simply the lower the outside temperature the higher the boiler water or flow temperature The boiler water or flow temperature in turn affects the room temperature Settings in the delivered condition Slope 1 4 Level 0 Note If the heating system includes heating circuits ...

Page 37: ...mperature 90 20 26 20 A C D E B Fig 30 Example 1 Adjustment of the standard set room temperature from 20 to 26 C A Boiler water temperature or flow temperature in C B Outside temperature in C C Set room temperature in C D Heating circuit pump OFF E Heating circuit pump ON Changing the standard set room temperature Operating instructions Reduced set room temperature 20 14 5 90 20 D E A C B Fig 31 E...

Page 38: ...d twice within the LON Only one Vitotronic may be programmed as fault manager All coding addresses in the table are listed in the General group Boiler control unit Vitotronic 200 H Vitotronic 200 H Vitocom LON LON LON Subscriber no 1 Code 77 1 Subscriber no 10 Code 77 10 Subscriber no 11 Set code 77 11 Subscriber no 99 Control unit is fault manager Code 79 1 Control unit is not fault man ager Code...

Page 39: ...with Not OK Note To perform another subscriber check Create a new subscriber list with Delete list sub scriber list is updated Note During the subscriber check the display of the relevant subscriber shows the subscriber no and Wink for approx 1 min Instructing the system user The system installer should hand the operating instruc tions to the system user and instruct the user in oper ating the sys...

Page 40: ...nd confirm with OK Resetting all codes to the factory setting Select Standard setting Note This also resets codes at coding level 2 General Coding Coding in the delivered condition Possible change System design 00 1 System version 1 One heating circuit without mixer A1 heating circuit 1 without DHW heating 00 2 to 00 10 For system schemes see the follow ing table Value ad dress 00 Description 2 On...

Page 41: ...mp stops on expiry of the run on time 51 2 System with heating water buffer cylinder The internal circulation pump only starts upon heat demand if the burn er is running The circulation pump stops on expiry of the run on time Subscriber no 77 1 LON subscriber number 77 2 to 77 99 LON subscriber number adjustable from 1 to 99 1 4 Boiler 5 Cascade 10 97 Vitotronic 200 H 98 Vitogate 99 Vitocom Note A...

Page 42: ...onths Service status 24 0 Service not shown on the dis play 24 1 Service is shown on the display address is automatically set and must be manually reset after a serv ice has been carried out Filling venting 2F 0 Venting program filling program disabled 2F 1 Venting program enabled 2F 2 Filling program enabled DHW Coding Coding in the delivered condition Possible change DHW temperature setpoint reh...

Page 43: ...a ture and the set cylinder tempera ture is less than 5 K 0A 0 to 0A 40 The differential between the set cyl inder temperature and the start point for reducing the stagnation time is adjustable from 0 to 40 K Solar circuit flow rate 0F 70 The flow rate of the solar circuit at max pump speed is set to 7 l min 0F 1 to 0F 255 Flow rate of the solar circuit adjusta ble from 0 1 to 25 5 l min Extended ...

Page 44: ...omy mode active The burner and heating circuit pump will stop at a variable value adjusta ble between 5 and 35 C plus 1 C Mixer is being closed The basis for this is the adjusted outside tempera ture This is composed of the actual outside temperature and a time con stant that takes account of the way an average building cools down Extended economy function mixing valve A7 0 Without mixer economy f...

Page 45: ... 6 RTactual RTset RTactual RTset 1 K 7 RTactual RTset 1 K RTactual RTset 2 K 8 RTactual RTset 2 K RTactual RTset 3 K Coding in the delivered condition Possible change Min supply temperature heating circuit C5 20 Electronic minimum flow tempera ture limit 20 C C5 1 to C5 127 Minimum limit adjustable from 1 to 127 C limited by boiler specific pa rameters Heating circuit max supply temperature C6 74 ...

Page 46: ... for party mode or exter nal operating program changeover via pushbutton 8 h 1 F2 0 No time limit for party mode 1 F2 1 to F2 12 Time limit adjustable from 1 to 12 h 1 Start temperature increase F8 5 Temperature limit for terminating reduced mode 5 C see example on page 100 Observe setting for coding address A3 F8 10 to F8 60 Temperature limit adjustable from 10 to 60 C F8 61 Function disabled End...

Page 47: ...group are displayed in ascending order Standard setting Call up code 2 Service menu 1 Press OK and simultaneously for approx 4 s 2 Press OK and simultaneously for approx 4 s 3 Coding level 2 4 Select group of required coding address 5 Select coding address 6 Set the value according to the following tables and confirm with OK Resetting all codes to the factory setting Select Standard setting Note T...

Page 48: ...ide temperature sensor not used 32 0 Without AM1 extension 32 1 With AM1 extension automatic rec ognition 33 1 Function of output A1 at AM1 ex tension heating circuit pump 33 0 Function of output A1 DHW circula tion pump 33 2 Function of output A1 circulation pump for cylinder heating 34 0 Function of output A2 at AM1 ex tension DHW circulation pump 34 1 Function of output A2 heating circuit pump ...

Page 49: ...era tion of the DHW circulation pump pushbutton function DHW circulation pump runtime set ting coding address 3d 3C 0 Function of input DE3 at EA1 ex tension not assigned 3C 1 Function of input DE3 operating program changeover 3C 2 Function of input DE3 external de mand with set flow temperature Set flow temperature setting coding address 9b Internal circulation pump function coding address 3F 3C ...

Page 50: ... with heating water buffer cylinder The internal circulation pump only starts upon heat demand if the burn er is running The circulation pump stops on expiry of the run on time 52 0 Without flow temperature sensor for low loss header 52 1 With flow temperature sensor for low loss header automatic recognition 54 0 Without solar thermal system 54 1 With Vitosolic 100 automatic recog nition 54 2 With...

Page 51: ...ended menu Emissions test mode can be ena bled 8F 2 Operation enabled in standard menu but blocked in extended menu Emissions test mode can be ena bled 90 128 Time constant for calculating the adjusted outside temperature 21 3 h 90 1 to 90 199 Subject to the set value the flow temperature is adjusted quickly low values or slowly high values when the outside temperature changes 1 step 10 min 93 1 H...

Page 52: ...d 06 Maximum limit of the boiler water temperature specified in C by boiler coding card 06 20 to 06 127 Maximum limit of boiler water tem perature within the ranges specified by the boiler 0d 0 Never adjust 0E 0 Never adjust 21 0 No service interval set in hours run 21 1 to 21 100 The number of hours run before the burner should be serviced is adjust able from 100 to 10 000 h One adjusting step 10...

Page 53: ... DHW cylinder directly connected to the boiler 5b 1 DHW cylinder connected down stream of the low loss header 5E 0 At signal External blocking the circulation pump for cylinder heat ing stays in control mode 5E 1 At signal External blocking the cir culation pump for cylinder heating is stopped 5E 2 At signal External blocking the cir culation pump for cylinder heating is started 5F 0 At signal Ext...

Page 54: ... 72 2 ON during DHW heating to set val ue 2 73 0 DHW circulation pump ON ac cording to time program 73 1 to 73 6 ON from once per hour for 5 min up to 6 times per hour for 5 min dur ing the time program 73 7 Constantly ON Solar Coding Coding in the delivered condition Possible change 00 8 Start temperature differential for solar circuit pump 8 K 00 2 to 00 30 Start temperature differential adjust ...

Page 55: ...ate captured in the solar circuit or flow rate too low 0C 0 Delta T monitoring switched off 0d 1 Night time DHW circulation moni toring switched on Unintentional flow rate in the solar circuit e g at night is captured 0d 0 Night circulation monitoring switched off 0E 1 Heat statement in conjunction with Viessmann heat transfer medium 0E 2 Never adjust 0E 0 No heat statement 0F 70 Solar circuit flo...

Page 56: ...ture for thermostat function adjustable from 0 to 100 K 25 50 Stop temperature for thermostat function code 20 5 or 20 6 must be selected 50 C 25 0 to 25 100 Stop temperature for thermostat function adjustable from 0 to 100 K 26 1 Priority for DHW cylinder 1 with cyclical heating code 20 9 must be set 26 0 Priority for DHW cylinder 1 without cyclical heating 26 2 Priority for DHW cylinder 2 withou...

Page 57: ... 3 C heating circuit pump OFF A3 9 to A3 15 Heating circuit pump ON OFF see the following table Please note With settings below 1 C there is a risk that pipes outside the thermal envelope of the building could freeze up Standby mode in particular must be taken into consideration e g during holidays Parameter Heating circuit pump address A3 ON OFF 9 10 C 8 C 8 9 C 7 C 7 8 C 6 C 6 7 C 5 C 5 6 C 4 C ...

Page 58: ... Mixer is being closed The basis for this is the adjusted outside temperature This is composed of the actual outside temperature and a time constant that takes account of the way an average building cools down A7 0 Without mixer economy function only for heating circuits with mix er A7 1 With mixer economy function exten ded heating circuit pump logic Heating circuit pump also OFF If the mixer has...

Page 59: ...t pump OFF Heating circuit pump ON 1 RTactual RTset 5 K RTactual RTset 4 K 2 RTactual RTset 4 K RTactual RTset 3 K 3 RTactual RTset 3 K RTactual RTset 2 K 4 RTactual RTset 2 K RTactual RTset 1 K 5 RTactual RTset 1 K RTactual RTset 6 RTactual RTset RTactual RTset 1 K 7 RTactual RTset 1 K RTactual RTset 2 K 8 RTactual RTset 2 K RTactual RTset 3 K Coding in the delivered condition Possible change C5 ...

Page 60: ...g program changeover via input DE3 at EA1 extension E1 1 Never adjust E2 50 With remote control no display correction of the actual room tem perature E2 0 to E2 49 Display correction 5 K to Display correction 0 1 K E2 51 to E2 99 Display correction 0 1 K to Display correction 4 9 K E5 1 Never adjust E6 Only for heating systems without a heating circuit with mixer Maximum speed of the internal spee...

Page 61: ...2 1 to F2 12 Time limit adjustable from 1 to 12 h 1 F8 5 Temperature limit for terminating reduced mode 5 C see example on page 100 Observe setting for coding address A3 F8 10 to F8 60 Temperature limit adjustable from 10 to 60 C F8 61 Function disabled F9 14 Temperature limit for raising re duced set room temperature 14 ºC see example on page 100 F9 10 to F9 60 Temperature limit for raising the s...

Page 62: ... adjustment Multi boiler system Never adjust End service Exiting the service level 1 Select End service 2 Select Yes 3 Confirm with OK Note The service level is automatically exited after 30 min Diagnosis Scanning operating data Operating data can be called up in 6 areas See Diagnosis in the service menu overview Operating data on heating circuits with mixer and solar can only be called up if the ...

Page 63: ...s OK The display shows 9 rows with 6 fields each Diagnosis Brief scan 2 1 3 4 Select with Ø 0 0 0 1 F 0 0 0 0 0 0 0 A 0 0 0 0 0 0 1 2 0 0 0 Fig 33 For an explanation of the relevant values in the individual rows and fields see the following table Row brief scan Field 1 2 3 4 5 6 1 System schemes 01 to 10 Software version Control unit Software version Programming unit 2 Burner type 0 Appliance vers...

Page 64: ... operates at upper heating output internal pump starts Valve Heating Diverter valve set to heating mode Valve Center Diverter valve in central position filling draining Valve DHW Diverter valve set to DHW heating Htg circ pump HC2 ON Output for heating circuit pump enabled extension heating circuit with mixer Mixing valve HC2 Open Output for Mixer open enabled extension heating circuit with mixer ...

Page 65: ...pmp max ON Solar circuit pump output on solar control module SM1 switched to maximum speed SM1 output 22 ON Output sS on solar control module SM1 enabled Diagnosis and service scans Testing outputs relay test cont 5686 293 GB Diagnosis ...

Page 66: ...led up Faults are sorted by date 1 Press OK and å simultaneously for approx 4 s 2 Fault history 3 Display Deleting the fault history 1 Press OK and å simultaneously for approx 4 s 2 Fault history 3 Delete Fault codes Fault code dis played System characteristics Cause Measures 10 Controls as if the outside temperature were 0 C Short circuit outside tem perature sensor Check outside temperature sens...

Page 67: ... page 73 90 Control mode Short circuit temperature sensor Check sensor on solar control module 91 Control mode Short circuit temperature sensor aÖ Check sensor aÖ on solar control module 92 No solar DHW heating Short circuit collector temperature sensor Check temperature sensor on solar control module or sensor on the Vitosolic 93 Control mode Short circuit cylinder tem perature sensor Check tempe...

Page 68: ...nnections and code bC Control mode without remote control Communication error Vitotrol remote control heating circuit 1 without mixer Check connections cable coding address A0 in the Heating cir cuit group and remote control set tings see page 102 For wireless remote control units check connection place remote control close to the boiler bd Control mode without remote control Communication error V...

Page 69: ...ntrol mode Input DE2 at EA1 exten sion reports a fault Remedy fault at appliance con cerned d8 Control mode Input DE3 at EA1 exten sion reports a fault Remedy fault at appliance con cerned dA Control mode without room influence Short circuit room tem perature sensor heating circuit 1 without mixer Check room temperature sensor heating circuit 1 db Control mode without room influence Short circuit ...

Page 70: ...in a fault state Fault with oil pump motor PCB supply voltage Check the oil pump motor PCB power cable Press reset button R Replace the oil pump motor PCB if necessary E8 Burner in a fault state Motor pump unit faulty Check the plug in connection at the oil pump motor PCB and at the oil pump Replace the motor pump unit if necessary Press reset button R EA Burner in a fault state Oil pump motor fau...

Page 71: ... safety time Check oil supply ignition electro des electrode gaps and connect ing cables Check nozzle and solenoid valve coil Correct settings if required clean all contaminated parts and replace faulty components Press reset button R F5 Burner in a fault state The air pressure switch does not respond Check air pressure switch and re place if necessary Press reset button R F6 Burner in a fault sta...

Page 72: ...ol unit is switched on to see if the green LED on the ignition unit is flashing If the LED is not flashing also re place the ignition unit Fd Burner blocked Burner control unit fault Press reset button R Replace con trol unit if fault persists FE Burner blocked or in a fault state Boiler coding card or main PCB faulty or incorrect boiler coding card Press reset button R If the fault persists check...

Page 73: ...n the result replace the lead or the outside temperature sensor Checking the boiler water temperature sensor cylinder temperature sensor or flow temperature sensor for the low loss header A X3 Fig 37 1 Boiler water temperature sensor Disconnect leads from boiler water temperature sensor A and check the resistance Cylinder temperature sensor Disconnect plug from the cable harness at the control uni...

Page 74: ...ng the sensor Checking flue gas temperature sensor The flue gas temperature sensor locks out the boiler if the permissible flue gas temperature is exceeded Reset interlock after flue system has cooled down by pressing reset button E A Fig 39 1 Pull leads from flue gas temperature sensor A 2 Check sensor resistance and compare it to the curve 10 1 10 30 50 70 90 110 Temperature in C 0 4 0 6 0 8 2 4...

Page 75: ...e sensor 3 Press reset button R and repeat commissioning The check is repeated until it is completed suc cessfully Checking the temperature limiter If the burner control unit cannot be reset after a fault shutdown although the boiler water temperature is below approx 90 C check the following A Fig 41 1 Disconnect the leads from temperature limiter A 2 Check the continuity of the temperature limite...

Page 76: ... Rotary selector S1 setting Heating circuit with mixer M2 heating circuit 2 2 2 3 4 5 6 1 0 9 87 Heating circuit with mixer M3 heating circuit 3 4 4 2 3 5 6 1 0 9 87 Checking the rotational direction of the mixer motor After being switched on the boiler implements a self test During this the mixer is opened and closed again Note The mixer motor can also be started via the actuator test see chapter...

Page 77: ...Check flow temperature sensor 10 1 10 30 50 70 90 110 Temperature in C 0 4 0 6 0 8 2 4 6 8 20 Resistance in kΩ Fig 44 Sensor type NTC 10 kΩ 1 Disconnect plug flow temperature sensor 2 Check the sensor resistance and compare it to the curve In the event of severe deviation replace the sensor Checking the Vitotronic 200 H accessories The Vitotronic 200 H is connected to the control unit via the LON ...

Page 78: ...78 Troubleshooting Maintenance cont 5686 293 GB Diagnosis ...

Page 79: ...rts list Position number of the individual part within the assembly from this parts list A B C D E F G Fig 45 A Type plate B Casing assembly C Heat cell assembly D Burner assembly E Hydraulic assembly F Control unit assembly G Miscellaneous assembly Parts lists Overview of assemblies 5686 293 GB Components ...

Page 80: ...80 0005 0005 0006 0005 0005 0005 0007 0001 0008 0007 0004 0003 0001 0002 0002 Fig 46 Parts lists Casing assembly 5686 293 GB Components ...

Page 81: ... clip 2 pce 0002 Clip nut set 2 pce 0003 Control unit support 0004 Contact guard 0005 Profiled gasket 0006 Cover panel with gaskets 0007 Viessmann logo 0008 Front panel Parts lists Casing assembly cont 5686 293 GB Components ...

Page 82: ...82 0013 0014 0002 0008 0010 0012 0011 0010 0004 0012 0005 0010 0002 0013 0001 0009 0007 0003 0015 0006 0007 0003 0004 0009 0010 0012 0014 Fig 47 Parts lists Heat cell assembly 5686 293 GB Components ...

Page 83: ...valve G 0005 Silencer 0006 Boiler flue connection 80 125 0007 Flue gasket 7 80 Viton 0008 Flue gas temperature sensor 7 3 x 37 0009 Top cover 0010 Diaphragm grommet DN 80 0011 Hose 19 x 600 corrugated 0012 Hose clip 22 2 25 8 0013 Plug KAS 2 pce 0014 Diaphragm grommet 7 128 139 0015 Heat exchanger Parts lists Heat cell assembly cont 5686 293 GB Components ...

Page 84: ... 0006 0001 0012 0010 0027 0016 0013 0004 0024 0018 0018 0017 0019 0025 0030 0009 0029 0002 0015 0026 0005 0021 0007 0006 0020 0028 0005 0030 0011 0031 0032 Fig 48 Parts lists Burner assembly 5686 293 GB Components ...

Page 85: ...ectrode block wearing part 0015 Flame tube 2 4 0016 Spinning facility and grub screw 0017 Radial fan HRG 134 0018 Gasket set radial fan 0019 Electronics box 0020 Motor pump unit 0021 Ignition unit 0024 Nozzle 0 32 Gph 80 H V wearing part 0025 LE valve 0026 Thermal insulation ring 0027 Compression spring and spacers 0028 Air pressure switch DL5EG 1P32Z 0029 Set of spare oil hoses 1200 mm 0030 Cover...

Page 86: ...0005 0002 0012 0003 0007 0006 0016 0012 0020 0004 0022 0008 0014 0017 0018 0007 0012 0016 0011 0010 0012 0015 0017 0023 0006 0006 0005 0005 0006 0013 0025 0006 0001 0006 0009 0025 0026 0002 0005 0026 Fig 49 Parts lists Hydraulic assembly 5686 293 GB Components ...

Page 87: ...p DN 25 5 pce 0012 Clip 7 8 5 pce 0013 Trap 0014 Condensate hose 0015 Hose clip 22 2 25 8 0016 Circular seal washer 8 x 2 5 pce 0017 Hose clip 34 3 38 7 0018 Spring clip condensate drain 0019 Diaphragm grommet 0020 Pressure gauge with capillary 0 4 bar 0021 Connection pipe HV heating flow 0022 Circulation pump motor VIUPM2 70 0023 Hose 10 x 1 5 x 1500 0024 Connection pipe HR heating return 0025 Re...

Page 88: ...88 0015 0009 0005 0013 0021 0020 0018 0019 0012 0011 0010 0016 0014 0015 0004 0005 0009 0002 0003 0007 0015 0001 Fig 50 Parts lists Control unit assembly 5686 293 GB Components ...

Page 89: ...harness X8 X9 box 0011 Cable harness 121 124 0012 Power cable stepper motor 0013 Mating plug for Vitoladens modulating 0014 Cable ties 10 pce 0015 Locking bolts left and right 0016 Outside temperature sensor NTC 0018 Terminal strip Vitoladens 300 W 333 F 0019 Cable harness KM BUS 145 internal 0020 Oil pump control cable 0021 Transformer connecting cable Parts lists Control unit assembly cont 5686 ...

Page 90: ...90 0004 0006 0005 0003 0001 0002 Fig 51 Parts lists Miscellaneous assembly 5686 293 GB Components ...

Page 91: ...nstructions 0002 Installation and service instructions 0003 Heat conducting paste Wacker P12 0004 Special grease 0005 Touch up spray paint white 150 ml can 0006 Touch up paint stick white Parts lists Miscellaneous assembly cont 5686 293 GB Components ...

Page 92: ...r in the safety chain locks out the burner control unit at 100 C boiler water temperature DHW heating The burner the circulation pump and the 3 way valve are started or changed over if the cylinder temperature lies 2 5 K below the set cylinder temperature In the delivered condition the set boiler water temper ature is 20 K above the set cylinder temperature adjustable via coding address 60 in grou...

Page 93: ...nternal extension is factory fitted inside the con trol unit enclosure The following functions are connec ted to the relay outputs sÖ Internal circulation pump aXA Oil preheater Function description Control unit cont 5686 293 GB Functions ...

Page 94: ...eating DHW circulation pump only for weather compensa ted control units Connect DHW circulation pumps with standalone functions directly to the 230 V supply Select the output functions via the codes on the boiler control unit Function assignment Function Code General group Output A1 Output A2 DHW circulation pump sK 33 0 34 0 delivered condition Heating circuit pump sÖ 33 1 delivered condition 34 ...

Page 95: ...st be potential free When making the connection adhere to the requirements of protec tion class II 8 0 mm air and creep paths and 2 0 mm insulation thickness against live components Input function assignment Select the input functions via the codes in the Gen eral group at the boiler control unit DE1 coding address 3A DE2 coding address 3b DE3 coding address 3C Assigning the operating program chan...

Page 96: ...erature 0 1 V is taken as no set boiler water temperature default 1 V Set value 10 C 10 V Set value 100 C Ensure DC separation between the earth conductor and the negative pole of the on site power source Output aBJ The following functions can be connected to output aBJ Feed pump to substation or DHW circulation pump or Fault message facility Information regarding the feed pump Function only possi...

Page 97: ...g as the duration selected in coding address F2 External blocking The functions External blocking and External block ing and fault message input are implemented via the EA1 extension There are 3 inputs available at the EA1 extension DE1 to DE3 The function is selected via the following coding addresses in the General group External blocking Code Input DE1 3A 3 Input DE2 3b 3 Input DE3 3C 3 Externa...

Page 98: ... be filled com pletely Filling with the control unit switched on If the system is to be filled with the control unit switched on the diverter valve is moved to its central position in the fill program and the pump starts When the function is enabled the burner shuts down The program automatically becomes inactive after 20 min Screed drying When activating screed drying observe the informa tion pro...

Page 99: ...ys 50 40 30 20 10 1 5 10 15 20 25 30 Fig 57 Temperature profile 3 Code F1 3 Flow temperature C Days 50 40 30 20 10 1 5 10 15 20 25 30 Fig 58 Temperature profile 4 Code F1 4 Flow temperature C Days 50 40 30 20 10 1 5 10 15 20 25 30 Fig 59 Temperature profile 5 Code F1 5 Flow temperature C 1 5 10 15 20 25 30 Days 50 40 30 20 10 Fig 60 Function description Control functions cont 5686 293 GB Functions...

Page 100: ...ration at reduced room temperature the reduced set room temperature can be automatically raised subject to the outside temperature The temper ature is raised in accordance with the selected heating curve and no higher than the set standard room tem perature The outside temperature limits for the start and end of temperature raising can be set in coding addresses F8 and F9 in the Heating circuit gr...

Page 101: ...ature Reducing the heat up time During the transition from operation with reduced room temperature to operation with standard room tempera ture the boiler water or flow temperature is raised in accordance with the selected heating curve The boiler water or flow temperature increase can be automati cally raised The value and duration for the additional increase of the set boiler water or flow tempe...

Page 102: ...eating circuit assignment must be configured when commissioning the Vitotrol Heating circuit Vitotrol configuration 200 A 200 RF 300 A 300 RF The remote control affects the heating circuit without mixer A1 H 1 HC 1 The remote control affects the heating circuit with mixer M2 H 2 HC 2 The remote control affects the heating circuit with mixer M3 H 3 HC 3 One heating circuit can be assigned to the Vi...

Page 103: ...Boiler water temperature sensor aG Flue gas temperature sensor dÖ Stepper motor for diverter valve fJ Temperature limiter gF Ignition unit a Ö Fan a ÖA Fan control aCA Air pressure switch Connection and wiring diagram Internal connections 5686 293 GB Appendix ...

Page 104: ...dule A9 Internal H3 extension A10 Terminal strip S1 ON OFF switch S2 Reset button A Fan B Oil pump motor PCB C Fuel valve D Fire switch X Electrical interfaces Outside temperature sensor Flow temperature sensor low loss header Cylinder temperature sensor sÖ Internal circulation pump fÖ Power supply Connection and wiring diagram External connections 5686 293 GB Appendix ...

Page 105: ...on diagram A B C D E Fig 67 a Ö Fan motor s A Internal connecting cable on main PCB A Fire switch B Oil pump motor PCB C Fuel valve D Multiple connection adaptor for external connec tions accessories E Jumper remove when connecting the fire safety switch Connection and wiring diagram External connections cont 5686 293 GB Appendix ...

Page 106: ...ol unit B Fan C Terminal strip D Multiple connection adaptor for external connec tions accessories E Fuel valve F Oil pump motor PCB power supply G Oil pressure sensor H Oil pump motor PCB K Oil pump Connection and wiring diagram External connections cont 5686 293 GB Appendix ...

Page 107: ...ut actual by vol set by vol Oxygen content O2 Lower heating output actual by vol set by vol Upper heating output actual by vol set by vol Carbon monoxide content CO Lower heating output actual ppm set ppm Upper heating output actual ppm set ppm Oil air ratio Lower heating output actual set Upper heating output actual set Commissioning service reports Commissioning service reports 5686 293 GB Appen...

Page 108: ...165 178 Circulation pump max W 70 Control unit max W 10 IP rating IP 20 Protection class I Permissible ambient temperature During operation C 0 to 40 C During storage and transport C 20 to 65 C Temperature controller and temper ature limiter setting C 75 Temperature limiter setting C 100 Dimensions Length mm 380 Width mm 480 Height mm 850 Weight kg 60 Motor speed Oil pump drive rpm 400 3400 Pump r...

Page 109: ...tem are not part of ordi nary household waste For decommissioning the system isolate the system from the power supply and allow components to cool down where appropriate All components must be disposed of correctly Disposal Final decommissioning and disposal 5686 293 GB Appendix ...

Page 110: ... Requirements Applied standards EN 267 2009 A1 2011 EN 303 1 1999 A1 2003 EN 303 2 1998 A1 2003 EN 303 4 1999 EN 303 6 2000 EN 483 1999 A2 2001 AC 2006 A4 2007 EN 15034 2006 EN 15035 2006 for room sealed operation EN 55014 1 2006 A1 2009 A2 2011 EN 55014 2 2015 EN 60335 1 2012 AC 2014 EN 60335 2 102 2006 A1 2010 EN 61000 3 2 2014 EN 61000 3 3 2013 EN 62233 2009 In accordance with the listed direct...

Page 111: ... 300 W oil condensing boiler complies with the NOx limits specified by the 1st BImSchV Paragraph 6 Germany Allendorf 01 May 2016 Viessmann Werke GmbH Co KG Authorised signatory Manfred Sommer Certificates Manufacturer s certificate according to the 1st BImSchV Germany 5686 293 GB Appendix ...

Page 112: ...ime 101 I Ignition electrode adjustment 30 L Language changing 25 LON 38 Fault monitoring 39 Subscriber check 39 Subscriber number setting 38 LON communication module 38 LON system 38 M Manufacturer s certificate 111 Mixer open closed 76 N Nozzle gap 35 Nozzle replacement 30 O Oil nozzle 35 Oil pressure adjustment 33 Oil pump 33 Oil pump filter 34 Operating conditions scanning 62 Operating data sc...

Page 113: ...erature limiter Thermal circuit breaker 75 Time setting 25 Trap Cleaning 32 Filling 26 V Venting Boiler 25 Venting program 98 Vitotronic 200 H 77 W Wiring diagram 103 Keyword index Keyword index cont 5686 293 GB ...

Page 114: ...114 5686 293 GB ...

Page 115: ...115 5686 293 GB ...

Page 116: ...ited Hortonwood 30 Telford Shropshire TF1 7YP GB Telephone 44 1952 675000 Fax 44 1952 675040 E mail info uk viessmann com Viessmann Werke GmbH Co KG D 35107 Allendorf Telephone 49 6452 70 0 Fax 49 6452 70 2780 www viessmann com 5686 293 GB Subject to technical modifications ...

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