Victory Motorcycles 2005 Vegas, Rider'S Manual

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63
Maintenance
Fuel System
CAUTION! Always observe all fuel safety procedures when inspecting or servicing the fuel system.
See page 18.
Fuel Tank Removal/Installation
Before beginning, be prepared to place the fuel tank in a secure location with a drain pan
positioned to catch any fuel that may leak or drip from disconnected hoses or fittings.
1. Remove the operator's seat.
2. Remove the fuel line access cover.
3. Remove the two front and one rear fuel tank mounting screws.
4. With the engine and exhaust cool, wrap a clean shop towel around the fuel line fitting at
the fuel rail. Disconnect it from the fuel rail by squeezing both release buttons
simultaneously. Gently slide the fitting from the fuel rail.
NOTICE: Fuel can damage painted surfaces and plastic parts. Wipe up spilled fuel immediately using
a clean, dry, soft cloth.
5. Lift the fuel tank and unplug the fuel pump wire harness at the rear of the tank.
6. Disconnect the fuel line from the fuel pump using the same procedure used in step 4.
7. At the rear left side of the tank, disconnect the tank vent hose and the water drain hose.
8. Carefully remove the fuel tank. Be prepared to catch dripping fuel in an appropriate
container.
9. To reinstall the fuel tank, reverse the removal steps, routing the fuel supply hose to the
right of the breather hose before installing the tank.
10. Reinstall the fuel line fitting to the fuel rail by sliding the quick-connect onto the rail
connector until you hear it click. Repeat this procedure to install the opposite end of the
fuel line at the fuel pump. Make sure you hear the click.
11. Reinstall the tank mounting screws. Torque to 35 ft-lbs. (47.5 Nm).
12. Reinstall the fuel line access cover. Reinstall the seat.
Access Cover
Release Buttons
Fuel Line Fitting