Victory Motorcycles 2005 Vegas Rider'S Manual Download

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Maintenance Record

SERVICE PERFORMED

COMMENTS

MILES

(KM)

DATE

PERFORMED

Summary of Contents for 2005 Vegas

Page 1: ...2016 Rider s Manual Hammer S Vegas Vegas 8 Ball High Ball Gunner...

Page 2: ...California Proposition 65 Warning This product contains or emits chemicals known to the state of California to cause cancer and birth defects or other reproductive harm...

Page 3: ...1 2016 Rider s Manual Hammer S Vegas Vegas 8 Ball High Ball Gunner...

Page 4: ...TORCYLES reserves the right to make changes at any time without notice and without incurring obligation to make the same or similar changes to previously manufactured vehicles Any reprinting reuse or...

Page 5: ...ing conditions Keep both hands on the handlebars and both feet on the footrests when riding Use only genuine VICTORY accessories designed for your model READ RIDER S MANUAL FOLLOW ALL INSTRUCTIONS AND...

Page 6: ...4...

Page 7: ...ng Safety Defects 20 Component Identification 22 Instruments Features and Controls 25 Pre Ride Inspections 34 Operation 45 Maintenance 51 Cleaning and Storage 78 Warranties 86 Specifications 94 Identi...

Page 8: ...manual Keep this manual with the motorcycle especially when ownership changes If your rider s manual is misplaced or damaged please purchase a replacement from your VICTORY dealer All references in t...

Page 9: ...sengers must read the rider s manual before riding Carefully read and understand the information found in the Safety section Understand and follow the procedures outlined in the Maintenance section to...

Page 10: ...indicates a hazardous situation that if not avoided will result in death or serious injury WARNING A WARNING indicates a hazardous situation that if not avoided could result in death or serious injur...

Page 11: ...27 or visit their web site at www msf usa org Read and understand all information in this rider s manual Observe all maintenance requirements specified in this manual For assistance see the VICTORY Se...

Page 12: ...d judgment If your motorcycle operates abnormally correct the problem immediately See the VICTORY Service Manual or an authorized VICTORY dealer Ride defensively as if you are invisible to other motor...

Page 13: ...nt and rear brakes together To avoid skidding apply the brakes gradually when the road is wet or rough or contains loose or other slippery substances If possible avoid applying the brakes while making...

Page 14: ...le and can cause loss of control Before riding be sure your passenger is familiar with safe riding procedures An inexperienced passenger may distract you or make movements that cause instability Direc...

Page 15: ...that you wear approved Personal Protective Equipment PPE bearing markings such as VESC 8 V 8 Z87 1 or CE Make sure protective eyewear is kept clean All riders should wear bright or light colored and o...

Page 16: ...the motorcycle as possible to minimize a change in the motorcycle s center of gravity Changing the center of gravity can cause loss of stability and handling and could cause loss of control Distribute...

Page 17: ...ning Park the motorcycle where people are not likely to touch the hot engine or exhaust system or place combustible materials near these hot areas Do not park near a flammable source such as a kerosen...

Page 18: ...ts on the handlebars Loosen the front turn signal mounts and slide them upward Place tiedown straps around the fork tubes above the lower triple clamp Secure the rear of the motorcycle with tiedowns a...

Page 19: ...not Reduce ground clearance when the motorcycle is either leaned or in a vertical position Limit suspension or steering travel or your ability to operate controls Displace you from your normal riding...

Page 20: ...gasoline vapors are poisonous and can cause severe injury Do not swallow gasoline inhale gasoline vapors or spill gasoline If you swallow gasoline inhale more than a few breaths of gasoline vapor or g...

Page 21: ...e table See page 52 Always maintain proper tire pressure tread condition and wheel and tire balance Inspect tires regularly and replace worn or damaged tires promptly Use only approved replacement tir...

Page 22: ...ying Polaris Industries in writing If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy...

Page 23: ...anufacturing Information Label VIN Engine Identification Number stamped on right rear crankcase half Emission Control Noise Information Label Tire Warning Label if applicable Patent Notice Tire Warnin...

Page 24: ...Spark Plugs 5 Ignition Switch 6 Battery under side cover 7 Taillight 8 Rear Turn Signal 9 Rear Axle Adjuster each side 10 Rear Brake Caliper 11 Passenger s Foot Rest 12 Evaporative Emissions Canister...

Page 25: ...er 3 Diagnostic Connector 4 Fuses 5 Rear Shock Access 6 Front Turn Signal 7 Front Brake Caliper 8 Rear Brake Pedal 9 Operator s Foot Rest 10 Engine Oil Fill Cap Dipstick 11 Drive Sprocket under cover...

Page 26: ...ch The ignition switch provides electrical power to the ignition the lighting system and all electrical switches and buttons The ignition key operates the ignition switch and parking lights OFF All el...

Page 27: ...than twice the normal rate Low Fuel This lamp illuminates when approximately one gallon 3 8 liters of fuel remains in the fuel tank Check Engine This lamp illuminates momentarily when the ignition swi...

Page 28: ...OFF position 2 Press and hold the mode button while turning the key to the ON position 3 When the display flashes the distance setting tap the mode button to advance to the desired setting 4 Press and...

Page 29: ...ral Clock Tip The clock must be reset any time the battery has been disconnected or discharged 1 Turn the key to the ON position Use the mode button to toggle to the odometer display 2 Press and hold...

Page 30: ...engine is running approximate charging voltage displays Ambient Air Temperature Accessory If the accessory sensor is installed toggle to this mode to display the ambient air temperature The key must b...

Page 31: ...to the next error code 5 Press and hold the mode button to exit the diagnostics code menu 6 See an authorized VICTORY dealer for code details and diagnosis Low Oil Pressure Display LO OIL displays un...

Page 32: ...to activate the emergency flashers All turn signals will flash Press the bottom of the switch to cancel the flashers High Beam Low Beam Light Switch Press the upper portion of the switch to activate t...

Page 33: ...stop run switch is on RUN and the transmission is in neutral or the clutch is disengaged lever pulled in toward handlebar Throttle Control Grip Twist the throttle control grip toward your body to incr...

Page 34: ...cap 1 Insert the key into the cap Turn the key clockwise and press downward on the cap 2 Turn the key counter clockwise while pushing downward lightly 3 Remove the key and close the key slot cover Gea...

Page 35: ...e left until the full weight of the motorcycle rests safely on the sidestand 3 To retract the sidestand bring the motorcycle to the upright position Swing the sidestand upward to its fully retracted p...

Page 36: ...y or death Always perform the pre ride inspections before each ride Tip You must be familiar with all instruments and controls to perform the pre ride inspections During the pre ride inspections you m...

Page 37: ...left Verify that front and rear left turn signals flash as well as the corresponding light on the indicator panel Push the switch inward to cancel the signal Verify that the signals and the indicator...

Page 38: ...mark or below the ADD mark Tip The engine must be at normal operating temperature when checking the oil level 1 Place the transmission in neutral Start the engine and allow it to idle for several min...

Page 39: ...ed Fuel Hose Rail and Connections 1 Inspect the fuel hoses for cracks or damage 2 Inspect the hose connection at the fuel tank and at the fuel rail for dampness or stains from leaking or dried fuel Ev...

Page 40: ...ewalls road contact surface and tread base If inspection reveals cuts punctures cracks or other wear or damage replace the tire before riding Use only approved replacement tires See the VICTORY Servic...

Page 41: ...ce Manual or your authorized VICTORY dealer Front Brake Fluid Level Change the brake fluid at the intervals recommended in the periodic maintenance table beginning on page 52 or every two years whiche...

Page 42: ...er comes first Brake Pedal Gap With the brake pedal in the relaxed position and with the master cylinder piston positioned against the internal stop measure the distance between the brake pedal stop a...

Page 43: ...no longer visible or when pad thickness reaches 1 5 mm See page 68 Throttle 1 Rotate the throttle control grip It should rotate smoothly from the rest position to the completely open position It shou...

Page 44: ...eleased If the lever fails to perform as stated service the clutch lever before riding 2 Freeplay gap is the amount of lever movement from the rest position to the point of cable resistance Clutch lev...

Page 45: ...orrect amount of suspension travel and ground clearance See page 59 WARNING Inadequate ground clearance could result in components contacting the ground causing loss of control resulting in serious in...

Page 46: ...e 4 Inspect the sidestand pivot bolt for looseness or wear Tighten or replace a loose or worn bolt 5 Inspect the sidestand rubber pad Make sure the pad is firmly attached to the sidestand Check the we...

Page 47: ...aintenance as recommended could result in less than desirable engine performance in the future Perform the initial maintenance as recommended Engine Break in Period Fueling and Fill Height Starting th...

Page 48: ...ill To prevent leaks make sure the fuel filler cap is properly seated and locked NOTICE Fuel can damage painted surfaces and plastic parts If gasoline spills on the any part of the motorcycle immediat...

Page 49: ...lubrication before the engine is put under load 7 Leaving the throttle closed press and hold the starter button to start the engine Release the button promptly when the engine starts If the engine doe...

Page 50: ...h a smooth motion As the clutch begins to engage the motorcycle will move forward 7 To shift to a higher gear accelerate smoothly and easily to the recommended shift point See page 47 8 With a quick m...

Page 51: ...downshift point WARNING Braking improperly could result in loss of control which could result in serious injury or death Avoid braking abruptly Always apply the brakes gradually especially on wet slip...

Page 52: ...en it rests on the sidestand Parking on a Soft Surface If parking on a soft surface is unavoidable place a sidestand footrest under the foot of the sidestand to provide a firm surface The sidestand fo...

Page 53: ...replacement parts use genuine VICTORY parts available from your VICTORY dealer Record service and maintenance information in the Maintenance Record See page 99 Perform maintenance at the intervals sp...

Page 54: ...39 68 L L L L L L L L L L L Front Fork Oil 61 I I I R I I R I I R I Front Forks Front Axle 61 62 I I I I I I I I I I I Fuel Filter 62 R R Fuel System 62 I I I I I I I I I I I Gear Shift Pedal 66 I I L...

Page 55: ...oil filter wrench slowly loosen the filter Allow the oil in the filter to drain before removing the filter 7 Reinstall the drain plug with a new seal Torque 15 ft lbs 20 Nm 8 Clean the oil filter mou...

Page 56: ...r filter element frame 4 Reinstall the element and access cover Do not over tighten the access cover screws Drive Belt Condition Replace the drive belt if it is cracked or has broken teeth or frayed e...

Page 57: ...d with the meter Required Data Tension Span 658 3 mm All Models 48 3 Hz 1 Belt width 28 mm Belt mass constant 9 1 Drive Belt Wear Analysis Internal tooth cracks hairline OK to run but monitor conditio...

Page 58: ...g touches the tension gauge body Make sure the tension gauge is seated squarely against the drive belt and record the position of the base of the tension gauge bracket This position represents 10 lbs...

Page 59: ...al times to reset brake pad distance 7 Slowly rotate the rear wheel If the wheel does not rotate smoothly inspect the wheel bearings axle and brakes See the VICTORY Service Manual or your authorized V...

Page 60: ...ers about 1 16 of a turn at a time and monitor wheel alignment as you proceed 5 Use a deep 14 mm socket to turn the adjuster nut 6 Turn the nut IN clockwise to draw the axle back or OUT counter clockw...

Page 61: ...ding gear sit on the passenger seat 3 Compress the rear suspension a few times by pushing on the seat and slowly releasing Make sure the suspension moves freely without binding 4 With as much of your...

Page 62: ...the fuse box bracket toward the front of the motorcycle 7 The upper spanner nut on the shock is the lock nut The lower spanner nut is the adjuster nut Loosen the lock nut by turning it counter clockw...

Page 63: ...l If the wheel does not rotate smoothly inspect the wheel bearings rear axle belt adjustment and wheel alignment See the VICTORY Service Manual or your authorized VICTORY dealer Front Suspension Front...

Page 64: ...he wheel bearings and front axle See the VICTORY Service Manual or your authorized VICTORY dealer 5 Slowly rotate the front wheel If the wheel does not rotate smoothly inspect the wheel bearings front...

Page 65: ...pilled fuel immediately using a clean dry soft cloth 5 Lift the fuel tank and unplug the fuel pump wire harness at the rear of the tank 6 Disconnect the fuel line from the fuel pump using the same pro...

Page 66: ...adjuster slowly outward just until freeplay is removed Then turn the adjuster inward one full turn 5 Turn the lock nuts on both cables until they are seated against the adjuster nuts Hold each adjuste...

Page 67: ...tch lever and pivot screw with VICTORY Moly Assembly Grease or VICTORY All Purpose grease 5 Reconnect the clutch cable Reinstall the lever pivot screw and nut Hold the screw down and torque the nut to...

Page 68: ...ght A 90 5 angle between the shift arm and the linkage rod is necessary to ensure correct shift linkage operation 1 Loosen the gear shift linkage rod lock nuts 2 Turn the linkage rod inward or outward...

Page 69: ...r and gasket 4 Carefully add fluid to the recommended level 5 Reinstall the reservoir gasket and cover Rear Brake Fluid Check the rear brake fluid level See page 41 The fluid level should be between t...

Page 70: ...d connections for dampness or stains from leaking or dried fluid Tighten any leaking connections and replace components as necessary Torque fasteners to specification See the VICTORY Service Manual or...

Page 71: ...VICTORY dealer Tire Tread Depth The raised areas at the base of the tread are wear bars When the road contact surface has worn to the top of the wear bars replace the tire For more precise measuremen...

Page 72: ...control Wheels Inspect both wheels for cracks or damage and replace damaged wheels promptly Do not operate the motorcycle if wheels are damaged or cracked See the VICTORY Service Manual or your author...

Page 73: ...s on the insulator around the electrode tip The spark plug electrode tip and bridge should have sharp square edges 5 If spark plugs are in good condition and are not due for replacement clean them wit...

Page 74: ...2 Remove the two screws left and right securing the seat to the frame 3 Lift the rear of the seat and pull rearward and upward to remove it Seat Installation VEGAS VEGAS 8 BALL HIGH BALL GUNNER 1 Sli...

Page 75: ...ition For high position align the upper handlebar marks with the split in the riser For low position align the lower handlebar marks with the split in the riser 3 Tighten the front longer riser bolts...

Page 76: ...ys connect the negative black cable last 3 Disconnect the negative battery cables black cables with ends exposed first 4 Disconnect the positive cables cable ends are covered with a red boot 5 Slide t...

Page 77: ...ll the side cover Fuse Replacement 1 Remove the right side cover 2 Lift the release tab and slide the fuse box rearward to remove it from the bracket Release the tabs on each side of the fuse box cove...

Page 78: ...ly upright position 4 Move the ignition switch to the ON position and switch the headlamp to high beam Observe the headlight aim on the wall 5 Make any necessary adjustments to headlight aim Headlight...

Page 79: ...wiring harness Sidestand Lubrication 1 Secure the motorcycle in a fully upright position using an appropriate motorcycle lift or a block of wood or steel placed securely under the frame 2 Move the sid...

Page 80: ...not use pressurized water to wash the motorcycle Water may seep in and deteriorate wheel bearings brake caliper assemblies brake master cylinders electrical connectors steering head bearings and tran...

Page 81: ...s type of finish with warm water and a mild dish washing detergent Use a soft sponge to gently rub the surface then rinse with clean warm water For stubborn stains such as grease or oil use a citrus b...

Page 82: ...acidic or alkaline environments Use warm or cool water and a soft cloth for cleaning Use soaps that are non abrasive and have a neutral pH non acidic non alkaline detergents Do not use solvent based s...

Page 83: ...E Do not polish matte finishes Standard Method of Polishing Paint and Chrome VICTORY Windshield Paint and Chrome Polish is a unique formula designed to produce a glass like shine on painted or clear c...

Page 84: ...ished use a second towel to buff to a luxurious long lasting shine Leather Rubber and Vinyl Care Never use a non recommended protectant on seats footrests hand grips or tires Slippery seats footrests...

Page 85: ...rcycle should not be near a heat source or any type of electric motor Clean and Protect the Motorcycle To prepare the motorcycle for storage begin by cleaning and polishing the motorcycle as outlined...

Page 86: ...o 32 C 5 While in storage fully charge the battery monthly If the motorcycle will not be used for a period of six months or longer a maintenance charger should be connected to the battery See page 74...

Page 87: ...oil before starting the engine See page 53 beginning with step 3 NOTICE During storage temperature and humidity changes can cause condensation to form in the crankcase and mix with engine oil Running...

Page 88: ...nty excludes any failures that are not caused by a defect in material or workmanship THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN This warranty also does not cover acts of God accidental da...

Page 89: ...THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY VICTORY MOTORCYCLES SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION WHET...

Page 90: ...r s authorized location as proof of residence Upon residence verification the servicing dealer will be authorized to perform the warranty repair If you move If you move to another country be sure to c...

Page 91: ...outside of the country where it was purchased and you have not followed the procedure set above your vehicle will no longer be eligible for warranty or service bulletin coverage of any kind other than...

Page 92: ...r component which conducts exhaust gasses Removal or puncturing of any part of the intake system Lack of proper maintenance Replacing any moving part of the vehicle or parts of the exhaust system or i...

Page 93: ...ance You are responsible for presenting your motorcycle to a VICTORY dealer as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days As...

Page 94: ...unctionally equivalent parts In the State of California only Emission Control System emergency repairs as provided for in the California Administrative Code may be performed by other than an authorize...

Page 95: ...RANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS LIMITED TO THE EXPRESS EMISSION CONTROL SYSTEM WARRANTY TERMS STATED IN THIS WARRANTY THE FOREGOING STATEMENTS OF WARRANTY ARE EXCLUSIVE...

Page 96: ...lbs 214 kg Gross Axle Weight Rating GAWR 415 lbs 188 kg Front Axle 758 lbs 344 kg Rear Axle Capacities Engine Oil 5 qts 4 75 l approximately 9 pts 4 25 l at oil change Fuel 4 5 gal 17 l Fuel Reserve 1...

Page 97: ...al Gear Ratios 1st Gear 3 13 1 2nd Gear 2 02 1 3rd Gear 1 50 1 4th Gear 1 20 1 5th Gear 1 1 6th Gear Overdrive 87 1 Final Drive Ratio 2 12 1 Clutch Type Wet Multi Plate Diaphragm Spring Wheels and Tir...

Page 98: ...g Cast 681 lbs 309 kg 679 lbs 308 kg Gross Vehicle Weight Rating GVWR 1151 lbs 523 kg 1151 lbs 523 kg 1151 lbs 523 kg Maximum Load Capacity riders cargo accessories 484 lbs 220 kg Spoked 450 lbs 204 k...

Page 99: ...er Rear Brakes Single 300 x 5 mm Floating Rotor 2 Piston Caliper Drive System Final Drive Type Carbon Fiber Reinforced Belt Transmission Type 6 Speed Overdrive Constant Mesh Primary Drive Gear Drive W...

Page 100: ...use of only VICTORY Semi Synthetic 20W 40 oil Synthetic 15W 60 oil or an equivalent oil designed for use with wet clutches such as those with a JASO MA rating Service Manual Availability See your dea...

Page 101: ...99 Maintenance Record SERVICE PERFORMED COMMENTS MILES KM DATE PERFORMED BY...

Page 102: ...100 Maintenance Record SERVICE PERFORMED COMMENTS MILES KM DATE PERFORMED BY...

Page 103: ...er Lubrication Mechanical 65 Clutch Maintenance Mechanical 65 Crankcase Ventilation Hose Inspection 62 D Defects Reporting 20 Diagnostic Functionality 28 Display Units Standard Metric 26 Drive Belt Co...

Page 104: ...torcycle Safety Foundation 9 Multi Function Display 26 29 N Noise Control System Tampering 90 Noise Emission Warranty 90 Notice Definition 8 O Oil and Filter Change 53 Oil Level 36 P Parking on a Slop...

Page 105: ...Inflation 83 Suspension Inspection Front 43 Suspension Inspection Rear 43 Suspension Maintenance Front 61 62 Suspension Maintenance Rear 59 61 Swing Arm Inspection 61 Switches Emergency Flasher Switch...

Page 106: ...To locate your nearest dealer call 1 877 737 7172 or visit www victorymotorcycles com Victory Motorcycles 2100 Highway 55 Medina MN 55340 Part No 9926232 Rev 01 Printed in USA...

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Summary of Contents for 2005 Vegas

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