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VE46 Pipe Roll Grooving Tool

TOOLS INSTALLED ON A POWER DRIVE

Problem

Possible Cause

Solution

Pipe will not stay in the 
grooving rolls.

Incorrect pipe positioning of 
long pipe length.

Refer to the "Long Pipe Lengths" section on 
page 15.

Roll set and pipe are not 
rotating 

clockwise

.

Flip the switch on the power drive to the 
opposite rotation position.

Pipe stops rotating 
during grooving.

Rust or dirt buildup is present 
on the roll set.

Remove rust or dirt accumulation from the 
roll set with a stiff wire brush.

Rust or dirt is excessively heavy 
inside the pipe end.

Remove heavy rust and dirt from inside the 
pipe end.

Worn roll set.

Inspect the roll set for worn knurls. Replace 
the roll set if excessive wear is present.

Power drive has stalled due to 
over-advancing the grooving 
roll.

Make sure the pipe is supported. Release 
the pipe by turning the feed nut 

counterclockwise

, which will retract the roll 

arm and grooving roll to the fully open 
position. Refer to the "Grooving Operation 
For Power Drive Setup" section on page 22 
to start the grooving process again.

The circuit breaker has tripped 
or a fuse has blown out on the 
electrical circuit that supplies 
the power drive.

Reset the breaker, or replace the fuse.

While grooving, loud 
squeaks echo through 
the pipe.

Incorrect pipe support 
positioning on long pipe. Pipe is 
“over-tracking.”

Re-position the pipe/ support. Refer to the 
"Long Pipe Lengths" section on page 15.

Pipe is not cut square.

Cut the pipe end squarely.

Pipe is rubbing excessively on 
the two pipe-end stops.

Remove the pipe from the tool, and apply a 
light coating of grease to the two pipe-end 
stops, as needed.

During grooving, loud 
thumps or bangs 
occur approximately 
once every revolution 
of the pipe.

Pipe has a pronounced weld 
seam.

Grind the raised welds flush with the interior 
and exterior pipe surfaces 2 inches (50 mm) 
back from the pipe end.

Pipe flare is 
excessive.

Pipe support is not adjusted 
properly for a long length of 
pipe.

Refer to the "Long Pipe Lengths" section on 
page 15.

Tool is tilted backward while 
grooving a long length of pipe.

Refer to the "Long Pipe Lengths" section on 
page 15.

Incorrect pipe support 
positioning of a long length of 
pipe. Pipe is “over-tracking.”

Re-position the pipe support. Refer to the 
"Long Pipe Lengths" section on page 15.

TM-VE46 1924 Rev_B.fm  Page 28  Wednesday, January 19, 2005  8:59 AM

Summary of Contents for VE46 Series

Page 1: ...Before operating or servicing the VE46 Roll Grooving Tool read all instructions in this manual and all warning labels on the tool Wear safety glasses hardhat foot protection and hearing protection Sa...

Page 2: ...TM VE46 1924 Rev_B fm Page 0 Wednesday January 19 2005 8 59 AM...

Page 3: ...ths 15 Groove Depth Adjustment 16 Grooving Operation For Pipe Vise Setup or Groove In Place Setup 18 Dismounting the Tool 21 Grooving Operation For Power Drive Setup 22 Maintenance 25 Lubrication 25 P...

Page 4: ...cluding recom mended precautions are not followed WARNING The use of the word WARNING identifies the pres ence of hazards or unsafe practices that could result in death or serious personal injury if i...

Page 5: ...er driven tools 5 Stay alert Do not operate the tool if you are drowsy from medication or fatigue Avoid horseplay around the equipment 6 Keep visitors away from the immedi ate work area All visitors s...

Page 6: ...witch The power drive must be operated with a safety foot switch that is located for easy operator access Never reach across moving parts If the power drive does not contain a safety foot switch conta...

Page 7: ...or clarity The tool along with this operating and maintenance instructions manual contains trademarks copy rights and or patented features that are the exclu sive property of Victaulic Company CAUTION...

Page 8: ...lection is based upon tool rating amps and cord length feet Use of a cord size gauge thinner than required will cause sig nificant voltage drop at the power drive while the tool is operating Voltage d...

Page 9: ...be exaggerated for clarity The tool along with this operating and maintenance instructions manual contains trademarks copyrights and or patented features that are the exclusive property of Victaulic...

Page 10: ...s 27 N m of torque Position the pipe to overhang the pipe vise approximately 5 12 inches 125 300 mm as shown so that the tool can rotate freely GROOVE IN PLACE SETUP Previously installed piping may be...

Page 11: ...align with the holes in the inner grooving roll shaft 2 Insert the hex head bolt through the holes in drive shaft drive adapter assembly and inner grooving roll shaft Thread the hex nut with nylon ins...

Page 12: ...um chuck speed The power drive kit which includes a special power drive mounting plate and hardware must be ordered from the Victaulic Tool Company 1 Remove all components from the pack aging and make...

Page 13: ...r support arms in position Refer to the power drive manu facturer s instructions 5 Open the chuck of the power drive fully Refer to the power drive manufacturer s in structions 6 Refer to the Preparat...

Page 14: ...port arms as shown above 8 Tighten the chuck Make sure the chuck jaws engage with the flats of the drive shaft 9 Make sure the switch on the power drive is in the OFF position Plug the power drive int...

Page 15: ...PREPARATION For proper tool operation and production of grooves that are within Victaulic specifica tions the following guidelines must be fol lowed 1 Victaulic recommends square cut pipe for use wit...

Page 16: ...fer to the example below EXAMPLE A 20 foot 4 inch 6 2 m length of 6 inch diameter steel pipe is required to finish a section and only 20 foot 6 1 m lengths are available Instead of roll grooving a 20...

Page 17: ...level when using VE46 and VE26 roll grooving tools with a power drive All other Victaulic roll grooving tools require pipe positioning that is below level 10 1 0 to 1 2 4 inches 51 102 mm Pipe Centerl...

Page 18: ...n the tool by turning the feed nut clockwise Continue to turn the feed nut clockwise until the grooving rolls make firm contact with the pipe 3 Remove the groove depth gauges from the clip on the tool...

Page 19: ...or narrow land micrometer can be used to check this dimension at two loca tions 90 apart around the groove The aver age reading must be within the required groove diameter specification 7 If the groov...

Page 20: ...y turning the feed nut clockwise Continue to turn the feed nut clockwise until the grooving rolls make firm contact with the pipe 6 Set the groove depth by referring to the Groove Depth Adjustment sec...

Page 21: ...h a 11 4 inch 32 mm socket not supplied may be used in place of the hand crank to operate the VE46 tool in low clearance conditions 9 Advance the grooving roll by turning the feed nut clockwise Refer...

Page 22: ...e feed and cranking the tool around the pipe until the depth stop collar contacts the trun nion At this point the grooving roll cannot be advanced any further 12 Crank the tool one to three additional...

Page 23: ...he groov ing roll Retracting the grooving roll loosens the tool from the pipe Failure to follow these instructions could cause the tool to fall resulting in personal injury and or tool damage NOTICE T...

Page 24: ...operational by depressing the safety foot switch pedal The inner roll must turn CLOCKWISE when viewed from the front of the tool Remove foot from the safety foot switch CAUTION This tool must be used...

Page 25: ...ing and unloading pipe will place your hands close to the rollers Keep hands are away from the grooving rolls during operation Never reach inside pipe end or across the tool or pipe during operation A...

Page 26: ...tinue pipe rotation for one to three additional revolutions to ensure groove com pletion 13 Release the safety foot switch pedal and withdraw foot from the safety foot switch 14 If a short length of p...

Page 27: ...tion grease the bearings at the two grease fittings on the tool with a No 2EP lithium base grease 2 On a weekly basis apply a light oil SAE 10W 30 or equivalent to the threads where the feed screw pas...

Page 28: ...ble adjust able roller type pipe stand that contains four legs for additional stability Ball transfer roll ers adjustable for 3 4 12 inch pipe accom modate linear and rotational movement The turnstile...

Page 29: ...feed at the rate specified in the Grooving Operation section The tool will not groove the pipe Pipe is beyond the wall thickness capacity of the tool Refer to the Tool Ratings section on page 29 Pipe...

Page 30: ...circuit breaker has tripped or a fuse has blown out on the electrical circuit that supplies the power drive Reset the breaker or replace the fuse While grooving loud squeaks echo through the pipe Inco...

Page 31: ...6 0 6 0 6 0 2 1 6 0 6 0 8 6 5 5 563 0 109 0 258 0 258 0 258 0 109 0 258 0 258 0 375 141 3 2 8 6 6 6 6 6 6 2 8 6 6 6 6 9 5 6 6 625 0 109 0 280 0 280 0 280 0 109 0 280 0 280 0 432 168 3 2 8 7 1 7 1 7 1...

Page 32: ...is located from the pipe and its width in relation to the housings key width C Dimension The C dimension is the proper diameter at the base of the groove This di mension must be within the diameter s...

Page 33: ...250 5 303 5 219 0 625 0 656 0 594 0 344 0 375 0 313 5 084 5 064 0 083 0 078 5 35 133 0 134 7 132 6 15 9 16 7 15 1 8 7 9 5 8 0 129 1 128 6 2 2 2 0 135 9 139 7 mm 5 500 5 556 5 469 0 625 0 656 0 594 0 3...

Page 34: ...ston PA 18044 0031 Phone 610 559 3300 Fax 610 250 8817 e mail victaulic victaulic com VICTAULIC COMPANY OF CANADA VICTAULIC EUROPE 123 Newkirk Road Richmond Hill ON L4C 3G5 Prijkelstraat 36 9810 Nazar...

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