Victaulic VE414 Operating And Maintenance Instruction Manual Download

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VE414

STEEL PIPE AND ALL MATERIALS
GROOVED WITH “ES” ROLLS

“ES” ROLL GROOVE SPECIFICATIONS NOTES

COLUMN 1:

Nominal IPS pipe size.

COLUMN 2:

IPS outside diameter/Metric (ISO) outside diameter –

The outside diameter of roll grooved pipe shall not vary

more than the tolerance listed. For IPS pipe, the maximum allowable tolerance from square cut ends is 0.030" for

³⁄₄

- 3

¹⁄₂

" (26.7

- 101.6 mm); 0.045: for 4 - 6" (114.3 - 168.3 mm); and 0.060" for sizes 8" O.D. (219.1 mm) and above measured from true square
line. For (ISO) metric pipe, the maximum allowable tolerance from square cut ends is 0.76 mm for sizes 26.7 - 88.9 mm; 1.14 mm
for sizes 114.3 - 168.3 mm; and 1.52 mm for sizes 219.1 mm and above, measured from the true square line.

COLUMN 3:

Gasket seat –

The pipe surface shall be free from indentations, roll marks, and projections from the end of the pipe to

the groove, to provide a leak-tight seal for the gasket. All loose paint, scale, dirt, chips, grease and rust must be removed. Square
cut pipe must be used with FlushSeal

and EndSeal

gaskets. Gasket seat “A” is measured from the end of the pipe. IMPORTANT:

Roll grooving may result in unacceptable pipe end flare.

COLUMN 4:

Groove width –

Bottom of groove to be free of loose dirt, chips, rust and scale that may interfere with proper coupling

assembly. Corners at bottom of roll groove must be radiused. For IPS pipe, 0.04R on 1

¹⁄₂

- 12" (48.3 - 323.9 mm). For (ISO)

metric pipe, 1.2R mm on 26.7 - 323.9 mm.

COLUMN 5:

Groove outside diameter –

The groove must be uniform depth for the entire pipe circumference. Groove must be

maintained within the “C” diameter tolerance listed.

COLUMN 6:

Groove depth –

For reference only. Groove must conform to the groove diameter “C” listed.

COLUMN 7:

Minimum allowable wall thickness

– This is the minimum wall thickness which may be grooved.

0886-6A

SIZE

Nom.

In.

Actual

Dimensions – Inches/

Pipe Outside Dia. O.D.

Gasket Seat

Groove Width

Groove Diameter

Groove

Depth

(ref.)

Min.

Allow.

Wall

Thick.

Max.

Allow.

Flare

Dia.

Basic

Tolerance

–

Basic

Tol.

+0.000

+0.00

Basic

Tol.

+0.000

+0.00

Basic

Tol.

-0.000

-0.00

2.375

+0.024

–0.024

0.572

–0.020

0.250

+0.015

2.250

–0.015

0.063

0.065

2.48

60.3

+0.61

–0.61

14.53

–0.51

6.35

+0.38

57.15

–0.38

1.60

1.65

63.0

¹⁄₂

2.875

+0.029

–0.029

0.572

–0.020

0.250

+0.015

2.720

–0.018

0.078

0.083

2.98

73.0

+0.74

–0.74

14.53

–0.51

6.35

+0.38

69.09

–0.46

1.98

2.11

75.7

3.500

+0.035

–0.031

0.572

–0.020

0.250

+0.015

3.344

–0.018

0.078

0.083

3.60

88.9

+0.89

–0.79

14.53

–0.51

6.35

+0.38

84.94

–0.46

1.98

2.11

91.4

4.500

+0.045

–0.031

0.610

–0.020

0.300

+0.020

4.334

–0.020

0.083

4.60

114.3

+1.14

–0.79

15.49

–0.51

7.62

+0.51

110.08

–0.51

2.11

116.8

6.625

+0.063

–0.031

0.610

–0.020

0.300

+0.020

6.455

–0.022

0.085

0.109

6.73

168.3

+1.60

–0.79

15.49

–0.51

7.62

+0.51

163.96

–0.56

2.16

2.77

170.9

8.625

+0.063

–0.031

0.719

–0.020

0.390

+0.020

8.441

–0.025

0.092

0.109

8.80

219.1

+1.60

–0.79

18.26

–0.51

9.91

+0.51

214.40

–0.64

2.34

2.77

223.5

10.750 +0.063

–0.031

0.719

–0.020

0.390

+0.020

10.562

–0.027

0.094

0.134

10.92

273.0

+1.60

–0.79

18.26

–0.51

9.91

+0.51

268.28

–0.69

2.39

3.40

277.4

12.750 +0.063

–0.031

0.719

–0.020

0.390

+0.020

12.531

–0.030

0.109

0.156

12.92

323.9

+1.60

–0.79

18.26

–0.51

9.91

+0.51

318.29

–0.76

2.77

3.96

328.2

Summary of Contents for VE414

Page 1: ...nal injury Before installing operating or servicing this tool read this Manual and all warning labels on the tool Always wear safety glasses and foot protection If you need additional copies of the manual or have any questions about the safe operation of this tool contact Victaulic Tool Company P O Box 31 Easton PA 18044 0031 Phone 610 559 3300 R ...

Page 2: ...ot related to hazards INDEX Hazard Identification 2 Operator Safety Instructions 3 General 3 Tool Setup 3 Operating Tool 3 Tool Maintenance 3 Introduction 4 Power Requirements 4 Tool Nomenclature 5 Receiving Tool 6 Container Contents 6 Tool Setup 6 Power Hook up 7 Pre Operation Adjustments 7 Grooving Rolls 7 Pipe Preparation 7 Groovable Pipe Lengths 8 Roll Guard Adjustment 10 Pipe Stabilizer Adjus...

Page 3: ...ol parts are properly installed and adjusted 2 Prevent accidental startings Place power switch in the OFF position prior to connecting electrical power 3 Operate tool from control station side only The tool must be operated with the safety foot switch control located for easy operator access Never reach across moving parts or material being worked on Foot switch should always be accessible to oper...

Page 4: ...to the Electrical Schematic on page 32 and the name plate data on the drive motor name plate The 220 volt service requires a minimum of 20 amp circuit protection VE414 compo nents are all grounded to the tool frame Be certain frame is properly grounded For other voltages and frequencies contact the Victaulic Tool Company NOTICE Drawings and or pictures in this manual may be exaggerated for clarity...

Page 5: ...eel Never reach inside pipe end or across the tool or pipe during operation Never manually groove pipe shorter than what is recommended Always groove pipe in a clockwise direction only Never wear loose clothing loose gloves or jewelry while operating tool Be sure guard is properly adjusted before grooving pipe ALWAYS KEEP THIS PAD WITH THE TOOL USE IT TO SET THE GUARDS IN ACCORDANCE WITH THE TOOL ...

Page 6: ...and color coded for pipe material for your conve nience For grooving to other specifications and other materials see Tool Rating and Roll Selection charts on pages 33 and 34 Grooving rolls for other specifications and other materials must be purchased separately TOOL SETUP 1 Remove all components from the containers and check to be certain all necessary items are included See Receiving Tool 2 The ...

Page 7: ...n and flip tog gle switch to Jog and retest rotational direc tion It should now be clockwise If not consult the Victaulic Tool Company PRE OPERATION ADJUSTMENTS Every Vic Easy tool is checked adjusted and tested at the factory prior to shipment Before grooving however the following adjustments must be made in sequence to make sure of proper tool operation GROOVING ROLLS Make sure the proper roll s...

Page 8: ...t fingers and hands Loading and unloading pipe will place your hands close to the rollers Never groove pipe shorter than what is recommended in Table 1 on page 9 NOTICE ALL VICTAULIC ROLL GROOVING TOOL OWNERS AND USERS New Enhanced Tracking Rolls ETR for Victaulic Roll Grooving Tools Enhanced Tracking Rolls ETR In late 1993 Victaulic introduced an improved type of grooving roll called Enhanced Tra...

Page 9: ... and stainless steel 13 long for Sch 30 and standard wall steel and stainless steel 16 long for aluminum PVC and lightwall steel and stain less steel Always use a pipe stand only for Sch 30 and standard wall steel and stainless steel NOTICE Pipe nipples shorter than those shown in Table 1 are available from Victaulic LONG PIPE LENGTHS With pipe in excess of the maximum length shown in Table 1 a ro...

Page 10: ...me rolls are changed or pipe size or wall thickness is different from pipe previously grooved 1 Make sure the proper roll set is on the tool for the pipe size and material to be grooved Rolls are marked with the pipe size part num ber and are color coded for pipe material for your convenience See Tool Rating and Roll Selection on pages 33 and 34 If the proper rolls are not on the tool refer to Rol...

Page 11: ...lose to the rollers Never groove pipe shorter than what is recommended in Table 1 on page 9 8 Remove the guard setting pad from its stor age hook Hold the guard setting pad firmly down against the pipe and push it under the adjustable guards flush against the red plate 9 Loosen the wing nuts and adjust each guard to conform to and lightly pinch the pad against the pipe Tighten wing nuts to secure ...

Page 12: ...al Operation at the completion of the pre operation adjustments When tool is left in Jog mode with power on pipe is gradually released This may result in pipe falling out of tool Failure to follow this instruction may cause personal injury product or property damage 20 random lengths of 8 pipe size and smaller 10 16 pipe sizes 10 length and shorter 10 16 pipe sizes with 10 length and longer 2 Loos...

Page 13: ...assembly will return to its upper position and pipe will release GROOVE DIAMETER STOP ADJUSTMENT SELECTOR VALVE SETTING The groove diameter stop must be adjusted for each pipe size or change in wall thickness Groove diameter identified as the C dimen sion for each pipe size is listed under Standard Roll Groove Specifications on pages 35 38 To achieve proper diameter 1 Determine the size and thickn...

Page 14: ...roll with the pipe end against the lower roll back stop flange 6 Prepare a trial groove To do so follow the Grooving Operation procedures outlined on page 16 NOTICE The selector valve only affects the maximum pressure at which the upper roll forms the groove It does not affect the rate at which the roll retracts from the pipe at the completion of the groove Ram pressure during the formation of the...

Page 15: ...oove and check the groove diameter again Repeat Steps 7 and 8 until the groove diameter is within specifica tion If excessive pipe flaring or stalling of the drive motor occurs even when roll grooving with the reduced ram pressure black selec tor valve setting adjustment of the Ram Speed Control Valve is required The C dimension groove diameter must always conform to specifications under Roll Groo...

Page 16: ...ge 6 Grooving Rolls on page 7 Pipe Preparation on page 7 Groovable Pipe Lengths on page 8 Roll Guard Adjustment on page 10 Pipe Stabilizer Adjustment on page 12 Groove Diameter Stop Adjustment Valve Selector Setting on page 13 Adjusting the Ram Speed Control Valve on page 15 To prevent damage to the tool s hydraulics Never operate the tool with the flow control valve completely closed Never attemp...

Page 17: ...bilizer wheel Never reach inside pipe end or across the tool or pipe during operation Always groove pipe in a clockwise direction only Never groove pipe shorter than what is recommended Never wear loose clothing loose gloves or jewelry while operating tool 4 Insert pipe onto lower roll up against back top flange of lower roll as shown 5 Operator should be positioned as shown 6 To initiate grooving...

Page 18: ... correct for the diameter and wall thickness of pipe for which it was set under Groove Diameter Stop Adjustment Groove diameter should be checked and adjusted as necessary to ensure grooves are within specification GROOVING SHORT PIPE LENGTHS 1 Set power switch to the ON position 2 Momentarily depress safety foot switch to be certain tool is operational 3 If the upper roll is not in the full open ...

Page 19: ...iate power depress and hold down the safety foot pedal switch This will produce rota tion of the lower roll which serves to rotate the pipe which in turn rotates the upper roll Check the tracking of the pipe as it rotates to be certain it remains snug against the lower roll back stop flange If it does not stop the tool rotation by releasing the safety pedal switch and check to be certain pipe is l...

Page 20: ...eries 414 roll grooving tools are designed for fast easy grooving Rolls accommodate several pipe sizes refer to Tool Rating and Roll Selection on pages 33 and 34 eliminating the need for frequent roll changes When a different size range is encountered or special grooving styles are required the grooving rolls must be changed and Pre Operation Adjustments performed again Also different pipe materia...

Page 21: ...ion Slide Upper Roll will return until the slide spacer contacts the cylinder mounting block 8 Set power switch to the OFF position ROLL REMOVAL 1 Set power switch to the OFF position UPPER ROLL 4 16 1 With a wrench loosen and remove upper roll bolt as shown Place on a clean surface Always turn off power before making roll change Accidental start up of tool may result in serious personal injury ...

Page 22: ...Roll Removal on page 21 2 Lightly lubricate lower shaft with a thin film of oil or grease before installing the lower roll Slide lower roll Part No R 902 416 L03 onto main shaft Properly align roll with Woodruff key on main shaft 3 Place flat washer Part No N W01 120 000 onto 3 bolt Part No N S02 120 304 Install bolt and washer as shown Securely tighten bolt with a wrench NOTICE Be careful not to ...

Page 23: ...er bearing inside upper roll for proper lubrication and condition Make repairs as necessary LOWER ROLL 1 Slide desired size lower roll fully onto main shaft with the marked side facing forward as shown Properly align roll with the Woodruff key on main shaft NOTE To aid in removing roll at a later time you may apply a thin film of oil or grease anti seize lubricant to the main shaft before install ...

Page 24: ...AINTENANCE GENERAL This manual provides information to permit the operator of Series 414 tools to keep his equip ment in top operating condition and to guide him in making repairs when it becomes neces sary Replacement parts applicable only to these tools should be ordered from Victaulic to ensure proper operation of the tool All parts are FOB Easton Pennsylvania at the price in effect at the time...

Page 25: ...id when higher temperatures are reached Change the hydraulic oil and filter every 4000 hours of operation TO DRAIN THE OIL 1 Remove the hydraulic breather cap atop the hydraulic tank 2 Remove the drain plug in the hydraulic line next to the tank Permit the oil to drain into a 1 gallon or larger container TO REMOVE THE FILTER 1 With an oil filter wrench loosen the filter 2 By hand remove the filter...

Page 26: ...epress the safety foot switch and observe the hydraulic fluid start flowing through the bleeder tube The fluid should have air bubbles in it Continue running the fluid through the bleeder tube for at least five minutes While doing this lightly tap on all of the steel hydrau lic tubes to free air trapped on tubing inside walls Also manually depress and release the hydraulic cylinder ram several tim...

Page 27: ...y Release the foot switch and the hydraulic ram should return to its full up posi tion Repeat this several times 15 Set the valve on the front of the tool to the red position and repeat Step 14 16 If the slide does not move fairly rapidly in the downward direction repeat Steps 2 15 17 Set power switch to the OFF position GEAR REDUCER OIL LEVEL CHECK 1 Remove oil level plug from gear reducer see Fi...

Page 28: ... Exxon Co USA Nuto H 32 Gulf Oil Corp Harmony 32 AW Kendall Refining Co Kenoil R O AW 32 Lubriplate HO O Mobil Oil Corp Mobil DTE 24 Pennzoil Products Co AW 32 Hyd Oil Penreco Oil 32 Shell Oil Co Tellus 32 Sun Refining Survis 706 816 WR Texaco Inc Rando Oil HD 32 PARTS ORDERING INFORMATION When ordering parts the following information is necessary for the Victaulic Tool Company to process the orde...

Page 29: ...stable for pipe from 12 will accommodate linear and rotational movement Turnstile design permits easy swivel for groov ing both pipe ends Contact Victaulic for details VAPS 224 Also available is Victaulic Model 224 It has fea tures similar to Model 112 It is suitable for pipe sizes from 2 24 Consult Victaulic for details OPTIONAL ROLLS See Tool Rating and Roll Selection charts on pages 33 and 34 f...

Page 30: ...ning pipe is overtracking Stabilizer s is pushing pipe to the left and off center from the rolls Reduce ram pressure by turning valve to the black position Turn the Ram Speed Control Valve knob clockwise two to three revolutions to reduce flow Check pipe levelness See Pipe Support section Check tool levelness See Tool Setup section Move pipe support to right See Pipe Support section Back off stabi...

Page 31: ...from pipe end Pump won t start or lower roll won t rotate Main power is off Thermal units tripped Fuses blown Turn on main power Reset thermal units Check fuses and replace as necessary Tool comes up to operating pressure excessively slow Air in hydraulic system Bleed air from hydraulic system Upper roll won t rotate Dirt trapped between roll and slide or retaining plate Remove upper roll and clea...

Page 32: ...OL VALVE 4 WAY 110V 1 60 HZ CONTROL VALVE 1 2 X2 X1 4 MS H4 H2 H3 H1 150 VA SEE PRIMARY HOOK UP BELOW M 5HP T1 T2 T3 L1 L2 L3 T1 T2 T3 L1 L2 L3 B 25 0 230V B 11 5 460V THERMAL UNITS TOOL POWER RATING 230 OR 460 VOLT 3 PHASE 60 HZ 13 4 AMP FULL LOAD 230 VOLTS 6 7 AMP FULL LOAD 460 VOLTS INCOMING POWER MUST BE SHORT CIRCUIT PROTECTED BY BREAKER OR FUSE 3 5 230 460V 3 60 HZ SUPPLY MS T1 T2 ...

Page 33: ...9 0 258 152 4 2 77 9 53 6 55 6 55 2 77 6 55 6 0 109 0 375 0 280 0 280 0 109 0 280 0 280 0 432 168 3 2 77 9 53 7 11 7 11 2 77 7 11 7 11 10 97 8 O D 0 109 0 375 0 250 0 322 0 109 0 322 Lower Roll R908416L12 Upper Roll R9A8416U16 Lower Roll RZ08416L12 Upper Roll RZA8416U12 203 2 2 77 9 53 6 35 8 22 2 77 8 22 8 0 109 0 375 0 250 0 322 0 109 0 322 0 322 0 500 219 1 2 77 9 53 6 35 8 22 2 77 8 22 8 22 12...

Page 34: ...9 2 1 3 0 3 0 083 0 120 101 6 2 1 3 0 4 0 083 0 120 Lower Roll RX04416L06 Upper Roll RXA4416U06 114 3 2 1 3 0 5 0 109 0 134 141 3 2 8 3 4 6 0 109 0 134 168 3 2 8 3 4 8 0 109 0 148 Lower Roll RX08416L12 Upper Roll RXA8416U16 219 1 2 8 3 8 10 0 134 0 165 273 0 3 4 4 2 12 0 156 0 180 323 9 4 0 4 6 14 0 156 0 188 0 250 Lower Roll RX14416L16 Upper Roll RXA8416U16 355 6 3 96 4 77 6 35 16 0 165 0 188 0 2...

Page 35: ... 0 625 0 344 4 834 0 020 0 083 0 095 5 10 127 0 127 0 1 27 0 79 15 88 8 74 122 78 0 51 2 11 2 41 129 5 5 O D 5 250 0 053 0 031 0 625 0 344 5 084 0 020 0 083 0 109 5 35 133 0 133 0 1 70 0 79 15 88 8 74 129 13 0 51 2 11 2 77 135 9 5 O D 5 500 0 056 0 031 0 625 0 344 5 334 0 020 0 083 0 109 5 60 139 7 139 7 1 42 0 79 15 88 8 74 135 48 0 51 2 11 2 77 142 2 5 5 563 0 056 0 031 0 625 0 344 5 395 0 022 0...

Page 36: ...ed For IPS pipe the maximum allowable tolerance from square cut ends is 0 030 for 3 0 045 for 4 6 and 0 060 for sizes 8 O D and above measured from true square line COLUMN 3 Gasket seat The pipe surface shall be free from indentations roll marks and projections from the end of the pipe to the groove to provide a leak tight seal for the gasket All loose paint scale dirt chips grease and rust must b...

Page 37: ...IFICATIONS NOTES COLUMN 1 Nominal ASTM B 88 drawn copper tubing size COLUMN 2 Outside diameter The outside diameter of roll grooved tubing shall not vary more than the tolerance listed The maximum allowable tolerance from square cut ends is 0 030 0 8 mm for 2 3 60 3 88 9 mm 0 045 1 1 mm for 4 6 114 3 168 3 mm measured from true square line COLUMN 3 Gasket seat The tubing surface shall be free from...

Page 38: ...ve must be maintained within the C diameter tolerance listed COLUMN 6 Groove depth For reference only Groove must conform to the groove diameter C listed COLUMN 7 Minimum allowable wall thickness This is the minimum wall thickness which may be grooved 0886 6A 1 2 3 4 5 6 7 8 SIZE Nom In Actual mm Dimensions Inches mm Pipe Outside Dia O D Gasket Seat A Groove Width B Groove Diameter C Groove Depth ...

Page 39: ...0 0 134 0 165 0 250 0 307 0 365 0 365 0 594 273 0 3 4 4 2 6 4 7 8 9 3 9 3 15 1 12 0 156 0 180 0 250 0 330 0 406 0 375 0 688 323 9 4 0 4 6 6 4 8 4 10 3 9 5 17 4 14 0 156 0 188 0 250 0 312 0 375 0 437 0 375 0 750 355 6 4 0 4 8 6 4 7 9 9 5 11 1 9 5 19 0 16 0 165 0 188 0 250 0 312 0 375 0 500 0 375 0 843 406 4 4 2 4 8 6 4 7 9 9 5 12 7 9 5 21 4 For reference only The VE414 cannot groove all schedules o...

Page 40: ... Stocks Worldwide Victaulic reserves the right to change product specifications designs and standard equipment without notice and without obligation Registered Trademark of Victaulic Copyright 1999 Victaulic Printed in U S A TM VE414 2201 Rev D 11 99 ...

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