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46

I-800

When a sprinkler activates, a significant reactive force can be exerted on 
the pipe. With a pendent sprinkler, this reactive force can cause the pipe 
to lift vertically if it is not secured properly, especially if the sprinkler drop 
is from small diameter pipe. The pipe must be braced against the vertical 
lift-up with the closest hanger.

Two common methods are used to brace Victaulic FireLock CPVC Sprin-
kler System Pipe:

1.

One technique uses a standard band hanger by positioning the 

threaded support rod to 

1

/

16

-inch above the pipe. However, it is important 

that the rod does not contact the pipe.

2.

Victaulic recommends the use of band hangers with surge 

restraints to provide surge protection for the system. This easily installed 
combination restricts the upward movement of the pipe, while keeping 
the threaded support rod from contacting the pipe. Other approaches are 
a split ring hanger or a special escutcheon, which prevents upward 
movement of the sprinkler through the ceiling.

WARNING

• Pipe hangers/supports used with Victaulic FireLock CPVC Sprinkler System Pipe 

must comply with the requirements of NFPA 13, NFPA 13D, and NFPA 13R.

• Hangers must be designed for the appropriate pipe diameter and have a minimum 

1

/

2

-

inch, load-bearing surface. 

• Hangers cannot contain rough or sharp edges that contact the pipe, and they must 

not bind the pipe from axial movement.

• DO NOT use any supporting devices that require the use of a hammer and/or nails for 

installation.

The use of inappropriate hangers/supports or inappropriate installation techniques 
could damage the pipe and cause serious personal injury, property damage, and/or 
product damage.

I-800 2755 Rev_I.fm  Page 46  Tuesday, September 13, 2005  8:46 AM

Summary of Contents for FireLock I-800

Page 1: ...1 I 800 R VICTAULIC FIRELOCK CPVC SPRINKLER SYSTEM PRODUCTS DESIGN AND INSTALLATION MANUAL...

Page 2: ...ings and Solvent Cements 20 Installation Joining Section 21 Cutting the Pipe 21 Deburring 21 Fitting Preparation 22 Solvent Cementing Procedures 23 Assembly 25 Set and Cure Times 25 Threaded Connectio...

Page 3: ...symbol indicates important safety messages When you see this symbol be alert to the possibility of per sonal injury Carefully read and fully understand the message that follows DANGER The use of the w...

Page 4: ...ess that could create an unsafe condition Keep work area well illuminated Allow sufficient space for measuring and system dryfit to accommodate proper installation 4 Prevent back injury Always practic...

Page 5: ...e step process simplifies installation and reduces labor time DANGER Victaulic FireLock CPVC Sprinkler System Products must be used in wet systems only A wet piping system contains water and is connec...

Page 6: ...cts Convert U S to Metric Convert Metric to U S 25 4 X inches in millimeters mm X 0 03937 0 3048 X feet ft meters m X 3 281 0 4536 X pounds lbs kilograms kg X 2 205 28 35 X ounces oz grams g X 0 03527...

Page 7: ...e covered with a non transparent material to reduce the risk of extended exposure to sunlight and heat absorption which could cause discoloration and weakening of CPVC material Victaulic FireLock CPVC...

Page 8: ...als listings usage and standards that Victaulic FireLock CPVC Sprinkler System Products meet For more specific listing information concerning FM or NSF Interna tional contact Victaulic Light Hazard Oc...

Page 9: ...pancies defined in NFPA 13D and 13R may consist of one layer of 1 2 inch plywood Victaulic FireLock CPVC Sprinkler System Products must be used in sprinkler systems employing sprinklers rated at 225 F...

Page 10: ...uick Response ordinary temperature rated horizontal sidewall sprinklers having deflectors installed within 6 inches from the ceiling and within 4 inches from the sidewall Listed Residential ordinary t...

Page 11: ...ceiling and within 4 inches from the sidewall The distance between sprinklers must not exceed 18 feet and the application density must be at least 0 10 gpm ft2 Listed horizontal sidewall residential...

Page 12: ...FireLock CPVC pipe must be covered by 6 inches minimum of non combustible insula tion that extends 12 inches on each side of the pipe centerline when protected above with Specific Application Attic Sp...

Page 13: ...ng must be horizontal and must be constructed of nominal 2 inch x 12 inch solid wood joists on 16 inch centers When Victaulic FireLock CPVC Sprinkler System Products are used in constructions with 2 i...

Page 14: ...equal to the full depth of the wood joists 7 Listed residential pendent sprinklers with a maximum temperature rating of 155 F and a minimum K factor of 3 0 must be used for this type of installation...

Page 15: ...tion for information regarding structural integrity 10 When installing Victaulic FireLock CPVC Sprinkler System Products parallel branch lines to solid wood joists the pipe and fittings must be instal...

Page 16: ...d solid wood joists on 16 inch centers Refer to Figure A on page 16 1 When installing Victaulic FireLock CPVC Sprinkler System Products in constructions with 2 inch x 12 inch solid wood joists the max...

Page 17: ...r o m W a l l t o E d g e o f R i s e r 2 f e e t M a x i m u m t o S u p p o r t 1 2 i n c h e s M a x i m u m t o C e n t e r o f R i s e r 1 2 f e e t M a x i m u m 6 f e e t M a x i m u m 6 f e e...

Page 18: ...FPA 13R and these installation instructions High Temperature Areas Victaulic FireLock CPVC Sprinkler System Products are suitable for use in areas where ambient temperatures are within the range of 35...

Page 19: ...ld be taken to avoid rough handling or impact to these products The following information can be used to determine the quantity of an antifreeze solution needed to protect the piping system Note The g...

Page 20: ...ems in One and Two Family Dwellings and Manufactured Homes Underground fire service systems as defined in NFPA 24 Standard for the Installation of Private Fire Service Mains and Their Appurtenances NS...

Page 21: ...manufactured by Central pipe and fittings Harvel pipe Ipex pipe and fittings Tyco Fire Products pipe and fittings Spears fittings or Thompson Plastics fittings Victaulic recommends the use of Victaul...

Page 22: ...inches of the pipe beyond any visible crack It is important that the cutting tools and blades being used are designed for plastic pipe To ensure that the pipe is cut square use a miter box when cutti...

Page 23: ...pipe bottoms out during the dry fit replace the fitting If there is a repeated problem with the dry fit or if there are any questions concerning usability contact Victaulic WARNING Before assembling...

Page 24: ...tings are clean and free from any moisture and debris before applying solvent cement WARNING Before using Victaulic Style 899 FireLock CPVC One Step Solvent Cement refer to ASTM F402 Standard Practice...

Page 25: ...ement causes excess softening and damage to CPVC material DO NOT allow cement to run into the inside of the pipe or fitting socket 1 Apply a heavy even coat of cement to the outside of the pipe end Wo...

Page 26: ...Set and Cure Times The set and cure times for Victaulic Style 899 FireLock CPVC One Step Solvent Cement depend on pipe size temperature relative humidity and tightness of fit Drying time is faster for...

Page 27: ...int Sprinklers can be installed ONLY after all CPVC pipe and fittings includ ing sprinkler adapters are solvent cemented to the piping system and allowed to cure for a minimum of 30 minutes It is unac...

Page 28: ...inches mm Actual Outside Dia inches mm 3 4 1 050 1 hour 4 hours 48 hours 20 26 9 1 1 315 11 2 hours 4 hours 48 hours 25 33 7 11 4 11 2 1 660 1 900 3 hours 32 hours 10 days 32 40 42 4 48 3 2 2 375 8 h...

Page 29: ...ed for a minimum of 30 minutes Failure to follow these instructions could cause improper system operation resulting in serious personal injury and property damage Fitting Size Solvent Cement Number of...

Page 30: ...MUST fully cover the end of the threads Failure to fully cover the end of the threads can cause seizing of the threads which produces a false sense of tightening the joint properly Additional attempt...

Page 31: ...may restrict water flow CAUTION Use only thread sealants recommended byVictaulic Use of any other thread sealants may cause stress cracks in fittings for CPVC pipe Contact Victaulic with any question...

Page 32: ...nto position B Insert all bolts flat washers place one washer under the bolt head and one under the nut and nuts NOTE Victaulic does not supply bolts nuts washers and gaskets C Make sure the faces of...

Page 33: ...lange Size Recommended Torque ft lbs Nominal Diameter inches mm Actual Outside Diameter inches mm 3 4 11 2 1 050 1 900 12 20 40 26 9 48 3 2 2 375 25 50 60 3 Flange Size Bolt Holes Bolt Diameter inches...

Page 34: ...t and look for a translucent white color on the exterior NOTE It is normal for a fine white crazing to appear on the gasket surface when it is flexed If the gasket is not supplied with Vic Plus lubric...

Page 35: ...aps between the bolt pads Look for housing keys are that are not inside the grooves Ensure that pipe alignment does not place undue stress on the grooved adapter If any of these conditions are found t...

Page 36: ...can generate excessive surge pressures that are potentially damag ing and life threatening regardless of the piping materials used If a leak is found the fitting must be cut out and discarded A new s...

Page 37: ...section before cutting into the existing system Make sure adequate space is available to ensure full insertion of pipe into fitting sockets Make a dry connection to the existing system to check for p...

Page 38: ...ion instructions published in this manual Minimum Cut In Cure Times Pipe Size Ambient Temperature During Cure Nominal Dia inches Actual O D inches 60 F to 120 F 40 F to 59 F 0 F to 39 F 3 4 1 050 1 ho...

Page 39: ...with NFPA requirements for use with CPVC fire sprinkler piping systems Ensure that the hangers do not contain rough or sharp edges which can damage the CPVC pipe For hanging requirements refer to the...

Page 40: ...of a beam and the beam supports the system s weight The one hole wrap around strap is not intended to support the CPVC piping system from underneath a ceiling or any other flat horizontal sur face Fo...

Page 41: ...eners in the horizontal position In this case the pipe hangs below the beam This strap provides a benefit when overhead clearance is limited In addition the side mount strap can be used as a restraine...

Page 42: ...e universal beam clamp supports CPVC piping systems in both top beam and bottom beam positions It is designed for attaching a hanger rod to the top flange of a beam or bar joist when the flange thickn...

Page 43: ...used when adjusting the sprinkler adapter to the required position 3a DO NOT use wrenches pliers or any other tool on the threaded por tion of the adjustment barrel DO NOT over extend the adjustment...

Page 44: ...Lock CPVC Sprin kler System must be calculated using a Hazen Williams C value of 150 Pipe friction loss calculations must be made according to NFPA Standard 13 The following table shows the allowance...

Page 45: ...ing bending or snaking Victaulic FireLock CPVC Sprinkler System Pipe refer to pages 49 and 50 Support spacing infor mation is shown in Table C on the following page Table A Maximum Support Spacing Dis...

Page 46: ...red by local plumbing codes The above hanger support requirements must also be followed on NFPA 13D systems The use of items such as plumber s tape and nailons are not acceptable means to support Vict...

Page 47: ...asily installed combination restricts the upward movement of the pipe while keeping the threaded support rod from contacting the pipe Other approaches are a split ring hanger or a special escutcheon w...

Page 48: ...e this by cutting a CPVC coupling just above the stop at the socket bottom Then cut this piece in half lengthwise to provide two halves that do not contain the stop Follow the Solvent Cementing Instru...

Page 49: ...as roadways and railroad tracks The trench bottom should be continuous relatively smooth and free of rocks Where ledge rock hardpan or boulders are encountered it is necessary to pad the trench bottom...

Page 50: ...nt cemented snake the pipe according to the following recommendations beside the trench during its required drying time Be especially careful not to apply any stress that will disturb the undried join...

Page 51: ...D in inches 3 4 0 3 2 0 3 8 7 8 11 3 17 6 22 6 31 3 49 0 70 5 96 0 125 4 158 7 195 9 20 1 0 3 1 6 3 1 6 3 9 0 14 1 18 1 25 0 39 1 56 3 76 6 100 1 126 7 156 4 25 11 4 0 2 1 2 2 4 5 0 7 1 11 2 14 3 19 8...

Page 52: ...ibratory methods are preferred when compacting sand or gravels Best results are obtained when the soils are in a nearly saturated condition Where waterflooding is used the initial backfill should be s...

Page 53: ...et over an obstruction Maximum Sprinkler Coverage Area 144 ft2 per sprinkler Remote Area 1000 ft2 NOTE This remote area does not include any additional sprinklers required for protection of Victaulic...

Page 54: ...ere the Upper Deck is Filled with Non Combustible Insulation Figure 2 Concealed Space Area The area of the concealed space is not limited However draft curtains heat collection baffle or full height w...

Page 55: ...russes are used in Figure 1 the bottom of the horizontal run must be no greater than 4 inch es above the ceiling In Figure 2 if the concealed space height from the bottom of the upper deck joist to th...

Page 56: ...aft Curtain Heat Collection Baffle Example 6 Maximum Space for CPVC Pipe Over an Obstruction Example 7 Requirements for Sprinklers Installed Over an Obstruction Victaulic Model V2502 or Viking Coin VK...

Page 57: ...Coin VK900 Ceiling Example 1 Draft Curtain Heat Collection Baffle Ceiling Framing Example 7 Requirements for Sprinkler Installed Over an Obstruction OBSTRUCTION Example 6 Maximum Space for CPVC Pipe...

Page 58: ...minimum Minimum Distance Between Model CC1 Combustible Concealed Sprinklers 6 feet NOTE This minimum spacing does not apply to additional sprinklers required for protection of CPVC products that are...

Page 59: ...the CPVC and the edge of heat sources i e fan motors heat lamps HVAC heat pump units etc When CPVC piping must be offset up and over an obstruction and the bottom of the pipe will be located more tha...

Page 60: ...ty CPVC ASTM Specific Gravity Sp Gr 1 51 D 792 IZOD Impact Strength ft lbs inch of notch 5 0 D 256A Modulus of Elasticity psi E 3 9 105 D 638 Ultimate Tensile Strength psi 8 000 D 638 Compressive Stre...

Page 61: ...35 0 40 0 46 0 52 0 58 0 81 1 04 1 38 1 84 40 0 08 0 15 0 23 0 31 0 38 0 46 0 54 0 61 0 69 0 77 1 08 1 38 1 84 2 46 50 0 10 0 19 0 29 0 38 0 48 0 58 0 67 0 77 0 86 0 96 1 34 1 73 2 30 3 07 60 0 12 0...

Page 62: ...16 18 20 22 23 24 26 30 34 40 46 11 4 1 660 9 13 16 18 20 22 24 26 27 29 34 39 45 52 11 2 1 900 10 14 17 20 22 24 26 28 29 31 37 41 48 55 2 2 375 11 15 19 22 24 27 29 31 33 35 41 46 54 62 Note Table I...

Page 63: ...l Long Run of Pipe Expansion Loop Offset Configurations Hanger or Guide Restraint Hangers or guides should only be placed in the loop offset or change of direction as indicated above Piping supports...

Page 64: ...m Table II L Length of Run in Feet T Change in Temperature in F L 12 x 000032 x 200 x 70 L 5 38 l l Length of Expansion Loop in inches E Modulus of Elasticity at 110 F Table I D Average O D of Pipe L...

Page 65: ...requirements of Section 313 of the Emergency Planning and Community Right to Know Act of 1986 and of 40CFR372 This information must be included in MSDS s that are copied and distributed for this mater...

Page 66: ...oride and smoke Hazardous Polymerization May Occur Conditions to Avoid Keep away from heat sparks open flame and other sources of ignition Will not Occur X SECTION VII Spill or Leak Procedures Steps t...

Page 67: ...s are in possession of Company for analysis nor for any delays beyond Company s reasonable control including with limitation delays due to unavailability of materials equipment other supplies or labor...

Page 68: ...pipe ends prior to installation Avoid getting solvent cement in sprinklers and threads When bottoming a joint rotate the pipe 1 4 turn If a specific alignment is required dry mark the pipe and or use...

Page 69: ...3 Newkirk Road Richmond Hill ON L4C 3G5 905 884 7444 905 884 9774 fax viccanada victaulic com UK Unit 14 Arlington Business Park Whittle Way Stevenage Hertfordshire SG1 2BD 44 0 1438741100 44 0 143831...

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