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Chapter 3

G0201WAD3EN

preparation for use

3.4 Hydraulic connections

Plug in the quick-disconnect plugs of the hydraulic hoses into
the hydraulic receptacles of the tractor.

Attention:

Ensure quick-disconnect plugs are clean and avoid
entering of dirt into the hydraulic system!

3.5 Opening and closing the lateral

doors

For filling the twine rolls, for maintenance and adjustments
the lateral doors can be opened.

3.5.1

Opening the lateral doors

Slide a fork wrench (13 mm (65/128") jaw size) into
the lock slit (1) and unlock.

Open door by pulling hand-hold (2).

3.5.2

Closing the lateral doors

Close door by pulling hand-hold (2); the doors lock
automatically through spring load.

DANGER:

Be carefull when pulling doors down to close! The
door is spring loaded to close on the last part of the
stroke!

BR9541

A0051

Summary of Contents for RV 1601

Page 1: ...G0201WAD3EN RV 1601 RV 1901 Operation manual WA0080 ...

Page 2: ......

Page 3: ...in a data base or retrieval system or published in any form or in any way electronically mechanically optically by print photoprint microfilm including micro and macro fiche or any other means including all video and CD systems without prior written permission from the publisher ...

Page 4: ......

Page 5: ... in emergency mode 25 Twine tie 25 Net wrap 25 Calibration of the bale diameter sensor 26 Alarm warnings 26 Electrical connections 26 ELECTRONIC CONTROL SYSTEM AUTOFORM 28 Electronic control box 29 Controls 29 Working with the baler using AUTOFORM electronic control 30 Starting 30 Bale counters 32 Control of pick up cutting mechanism 32 Manual and automatic mode 32 User functions 33 Bale diameter ...

Page 6: ...RM 66 Main components of the net wrap system 66 Function of the net wrap 67 Loading the net roll 68 Loading a net roll into the baler INFOBALE 68 Loading a net roll into the baler AUTOFORM 69 Routing the net 71 Electronic settings of the net wrap INFOBALE 71 Setting the number of wraps 71 Electronic settings of the net wrap AUTOFORM 72 Changing the number of wraps 72 Resetting the net used indicat...

Page 7: ...INTENANCE 96 Lubrication diagram 96 Torque values for international metric thread joints 97 Conversion table for units of measurement 98 End of season storage 99 Prior to storing the machine perform the following 99 Checks at beginning of the season 99 Technical specification 100 Tractor requirements 101 OPTIONAL EQUIPMENT 102 INFOBALE 102 AUTOFORM 103 ...

Page 8: ...G0201WAD3EN 6 Preface ...

Page 9: ...act and when ordering parts etc CE CERTIFICATE OF CONFORMITY in accordance with the EU Directive 89 392 EEC We Kverneland Geldrop BV Nuenenseweg 165 NL 5667KP Geldrop declare under our sole responsibility that the product Round balers types RV1601 and RV1901 to which this declaration relates corresponds to the relevant basic safety and health requirements of the Directives 89 392 EEC amended with ...

Page 10: ... the baling chamber taking into account all prescriptions procedures etc as stated herein and or through decals or other signs on the machine This machine shall be exclusively used for the normal agricultural work Attention Any use beyond the one stipulated above requires written authorization of the manufacturer this may be required for baling unusual non grass plants as well refer also to the re...

Page 11: ... off the tractor Hitch and unhitch the unit from the tractor on a firm dry and level area This will lessen the possibility of tipping and or sinking into soft ground or mud When un hitching the baler from the tractor place the jack stand into the corresponding position Make certain the tractor is in safe operating condition with adequate braking capabilities for an implement of this weight Adhere ...

Page 12: ... pto when it is not needed and when the max universal joint angle might be exceeded After disengaging or switching off the pto the pto driven machine will continue running because of inertia Keep a safe distance to the machine untill the pick up and the belts really stand still Do not clean and or de grease the pto driven machine and univ joint drive shafts unless pto and engine have stopped and t...

Page 13: ...ntal plane TR2017 Stay clear of area behind tailgate while tractor engine is running TR2029 stay clear of danger area of universal joint drive shafts Do not work with a pto drive shaft if protection is damaged or not present TR2033 Never stay behind a working baler on a slope TR2035 The pick up tines may grap clothes etc if you come close to it and pull you inside the baler stay at a safe distance...

Page 14: ...ted standard rules for non water proof electric and electronic equipment e g wireless sets i e among others clean and dry storage inaccessibility for rodents martens etc prevent exposure to rain and undampened shocks Do not use any parts spares accessories lubricants other then those complying with manufacturer s requirements A part complies with those requirements when either genuine or approved ...

Page 15: ...system prior to transportation into the starter chamber A belt system provides rotational movement and thus rolls the bale into shape The build core presses the starter chamber and keeps growing by the constantly fed in crop Upon reaching the desired diameter 60 160 cm 2 5 3 or 80 185 cm 2 8 6 resp the bale is wrapped with twine or net Then the tailgate is opened and the bale is cleared out 2 1 Ma...

Page 16: ...e Product identification number PIN the serial number Production series number PSN Weight mass in kg WA0203 14 Kverneland Geldrop BV Nuenenseweg 165 Geldrop Holland Machine type Machine type Mass kg Mass kg Prod Series No Prod Series No Prod Ident No Prod Ident No WA0209 15 Kverneland Geldrop BV Nuenenseweg 165 Geldrop Holland Machine type Machine type Mass kg Mass kg Prod Series No Prod Series No...

Page 17: ...pecifications Drawbar hitch height 1 Level the drawbar 2 to the correct height using the crank 1 2 Attach the baler onto the tractor 3 Fully retract the support jack 3 4 Push the support 4 fully up and safety with pin and spring clip 3 2 Height adjustment of the baler Ground distance of the baler can be adjusted Remove the wheels and choose the required attachment point A or B A Standard attachmen...

Page 18: ... use the top position of the drawbar Attention Select the correct position in accordance with your tractor in order to have the train lined up correctly The baler shall be horizontally or slightly inclined backwards please use the horizontal striping at ei ther side of the baler for reference WPU OC 14 OC 23 33 cm 12 9 in 38 cm 14 9 in 36 5 cm 14 4 in 41 5 cm 16 3 in 40 cm 15 7 in 45 cm 17 7 in 49...

Page 19: ...the lateral doors For filling the twine rolls for maintenance and adjustments the lateral doors can be opened 3 5 1 Opening the lateral doors 1 Slide a fork wrench 13 mm 65 128 jaw size into the lock slit 1 and unlock 2 Open door by pulling hand hold 2 3 5 2 Closing the lateral doors Close door by pulling hand hold 2 the doors lock automatically through spring load DANGER Be carefull when pulling ...

Page 20: ...ten the profiled drive tubes The length of both cut off ends shall be identical 4 Clean cut ends of both protection tubes and profile tubes to ensure they are all smooth and clean Attention At the tractor side the pto drive shaft has a wide an gle joint enabling an angle of up to 80 Ensure the joints are not destroyed due to bottoming of the shaft halves in sharp turns Attachment of the pto drive ...

Page 21: ...control box and con trol unit 3 8 Installation of the AUTOFORM con trol box Install the control box on a support or holder in the tractor cab Take care of the following Ensure the control box is installed in good manual and visible reach of the driver Do not mount the control box onto a part that is subject to strong vibrations Ensure the control box is not in an area with much dust Do not install...

Page 22: ...eft side into the pick up this in order to fill the bale chamber to the optimum Continue checking this at the left right indicator The driving is especially critical when working in a narrow windrow 4 3 2 AUTOFORM The bale shape indication arrow points on the control box display indicate how the bale is formed inside the bale chamber Steer the machine in such a way that the windrow is fed alternat...

Page 23: ...ents ensure the following 1 Ensure the last bale has been cleared out 2 Ensure the tailgate has been closed and locked 3 Clean away all accumulated crop 4 Ensure the baler has been hitched correctly onto the tractor with all safety pins in place 5 Move the pick up into full up position and lock the cock in the hydraulic line 6 Check all doors and accesses are closed and locked Attention Observe lo...

Page 24: ...uble replace roller or bearing as required 4 7 2 Tyre pressure Attention Torque value of wheel nuts shall be 270 Nm 200 ft lb 4 7 3 Pick up Tines of the pick up are subject to wear Check the condition and completeness of the pick up tines every day after the days work Attention We recommend thoroughly inspecting these parts at the beginning of the season and to replace parts as necessary Tyre size...

Page 25: ...are given in metric values see conver sion table in section 14 3 Sensors The baler is equipped with a lot of sensors proximity switches and rotational sensors The proximity switches feel metal and function best within a range of 3 5 mm 1 8 3 16 When a proximity switch makes contact this is indicated by a red light on top of the switch WA0217 I 0 II AUTO POWER 6 5 2 1 8 9 3 7 10 4 6 1 Control unit ...

Page 26: ... Toggle switch lower setting manual wrapping top setting automatic wrapping 8 Three position toggle button for emergency wrap con trol twine or net 9 LED tailgate monitoring 10 Sound signal 5 1 2 Control elements and their function With toggle switch 7 of the control box the manual or automatic wrapping mode is selected As soon as the filling of the bale reaches 90 two short beeps are emitted In a...

Page 27: ...es not resetable 5 2 2 Twine wrap settings The distance of twine end wraps is pre set with the toggle switch 2 on the machine control box positions 1 2 and 3 Rotatable knob 3 1 Position minimum 3 lateral wraps 4 central wraps and 3 end wraps in between at either side 2 Middle position 3 lateral wraps 6 central wraps and 3 end wraps in between at either side 3 Position maximum 3 5 lateral wraps 8 c...

Page 28: ...box is held pushed This function is not meant nor designed for long term use but only meant to enable finisching a bale already in the baler After ejection of that bale immediately find and repair the trouble 5 3 1 Twine tie 1 Flip switch 1 on the machine box to the position twine tie 2 Set main switch 1 on the control box to II emergency control 3 Activate toggle button 8 on the control box 4 Aft...

Page 29: ... If the calibration has failed a beep signal sounds for 10 seconds 5 Then release the reset button calibration is ready now 6 When the calibration is finished remove the stop pin and reposition it into its retaining hole 5 5 Alarm warnings Alarm Cause Times Lasts sec Repeats Quick beep Failure e g tailgate lock open net not fed in Till failure has been removed Quick beep Max bale diameter has been...

Page 30: ... X X X X X X X X X X 17 16 11 8 11 8 16 E F 16 8 11 G 14 6 9 11 8 16 C 9 6 M M 8 11 11 8 16 U B X X X X 11 16 M X 11 16 11 P A 11 8 16 14 7 6 8 7 9 5 4 3 2 1 B B A C E G P U M M M 9 6 1411 11 8 16 16 F 12V M I 0 II AUTO POWER 6 orange 7 red 8 black 9 white 10 yellow 11 brown 12 grey 13 lila 14 green 16 blue 17 yellow green ...

Page 31: ...fe position indication of the OPTICUT system Soft core control All dimensions are given in metric values see conver sion table in section 13 3 Sensors The baler is equipped with a lot of sensors proximity switches and rotational sensors The proximity switches feel metal and function best within a range of 3 5 mm 1 8 3 16 When a proximity switch makes contact this is indicated by a red light on top...

Page 32: ...ion button to move to the next function or adjustment position 6 Setting of bale diameter Setting of optional soft core 7 Twine tie 8 Net wrap option 9 Selection of automatic or manual control 10 Selection pick up or knives 11 Clear button 12 Confirm save button In some functions used to move to next function in series 13 Increase value button new value blinks till confir mation with button 14 Dec...

Page 33: ...top of the bar show the difference between left and right side diameters Four arrow tips indicate the max difference has been reached Normally you adapt your driving direction when the third arrow tip shows As soon as the fourth arrow tip appears the buzzer sounds immediately change your driving direction If the bale shape indication does not function correctly at rh and lh side in the bale chambe...

Page 34: ...gain with different sound and display d9 shows Soon d9 will be replaced by d9a which means stop immediately the buzzer sounds to remark this After completion of the net wrap display d8 re appears now the tailgate can be opened During net wrap cycle the actual number of wraps is indicated in the center of the display The total used net quantity since clearing the counter is shown at the rh side of ...

Page 35: ... of pick up cutting mechanism Using the button pick up or cutting mechanism is selected Standard setting is pickup the LED above the button is on When the cutting mechanism is selected the knives can be controlled hydraulically in and out using hydr control lever in tractor cab As soon as the knives are in cutting position a knife symbol appears in the rh lower corner of the display 6 3 4 Manual a...

Page 36: ...4 Pressure setting see 5 7 7 6 4 5 Outer layer pressure 6 4 6 Core pressure Attention In case of mixed chamber always switch off the elec tronic system in order to prevent an empty battery 6 4 7 Changing the wrapping programmes The standard twine tie programmes P1 P2 P3 can be changed upon desire Adjustable is Number of wraps near the bale sides starting wraps Number of intermediate wraps Number o...

Page 37: ...etween the wraps when baling Number of final wraps when bale has reached its final diameter center of the display Wrapping pattern left side of display Attention Flax twine tie programme only can work when elec tronic twine running sensors are installed and con nected Procedure 1 Push 2 Four times push button to move to twine tie pro gramme P4 3 Select value to change by pushing button value will ...

Page 38: ...evel of the buzzer 1 Push button to get the basic display d2 2 Twice push button 3 Adjust volume by pushing buttons or to desired extend 4 Confirm by pushing button 5 Push button to get back to the basic display d2 6 Push button to get back to the working display 6 4 12 Bale shape indication 1 Push button to get the basic display d2 2 Three times push button 3 Adjust by pushing buttons or to desir...

Page 39: ... error indication persists check locks sensors and cable connections Renew a faulty sensor as soon as possible The buzzer can be silenced by pushing button although this is only possible if but one sensor is faulty 6 5 2 Oversize warning Upon exceeding the max bale diameter the oversize sensor initiates both this warning and the immediate wrapping How to proceed 1 Stop immediately 2 Eject the comp...

Page 40: ...onnection s 6 5 6 Drive indication instead of bale shape indication There are two possible causes for malfunction of the bale shape indication 1 Bad electrical connection s 2 Calibration beyond reach of the rotational sensors In both cases the four arrow tips in the working display are replaced by one full arrow The arrow indicates the direction in which the driver must steer to fill the bale cham...

Page 41: ...itch 17 on control box to control the actuator chosen 6 7 AUTOFORM control box dealer functions Dealer functions are functions meant for use reading and adjustement by a dealer How to proceed 1 Switch main switch on control box to 1 ON or when in a working display push button 2 Push buttons and at once Pushing the button you go through the displays without changing anything 6 7 1 Machine type 1 On...

Page 42: ...y pushing buttons or this may be adjusted from 10 to 10 cm 4 to 4 3 Confirm new setting by pushing button 6 7 5 Bale growth sensor calibration Attention Open tailgate then place stop pin in the lower hole in the lateral wall Then lower the tailgate pressure less floating position till the tensioner arm rests on the stop pin This is the basic position for calibration 1 Five times push button 2 Twic...

Page 43: ...Change the value by pushing buttons or 3 Confirm new setting by pushing button 6 7 10 Default re initiation 1 Ten times push button 2 When the button is pushed the system is reset to the default setting factory setting 6 7 11 Software version In case of communication with the service you will need these data 1 Eleven times push button 2 Make a note of the shown values 6 8 Factory set read only dis...

Page 44: ...9 10 11 11 11 11 C M D S L G F E U T M B 10 14 16 16 14 16 8 8 9 6 8 11 16 8 11 11 X X 16 8 8 11 16 8 11 16 8 11 16 8 11 16 8 8 7 6 16 16 16 P M A H F A C G P L U M M M 9 6 1411 11 8 16 16 B E D I 12V M RE START STOP PROG AUTO AUTO Ps 50 80 WA0220 6 orange 7 red 8 black 9 white 10 yellow 11 brown 12 grey 13 lila 14 green 16 blue 17 yellow green ...

Page 45: ...ome to a real stand still Never try to pull crop out of or push crop into a rotating pick up Danger of life 7 1 Lifting the pick up The pick up is controlled through a single acting control valve on the tractor In order to ensure the pick up does not lower in transport because of a leaking valve always close the cock in the hydraulic hose quarter of a turn Put tractor valve in floating position du...

Page 46: ... to such a position that the tines pass 2 3 cm 3 4 1 1 8 over the ground 3 Attach the chains lh and rh in such a position that the pick up just is not yet lifted In rough and or stoney terrain we recommend just use only the chains and not the wheels In that case the wheels must be lifted high enough not to interfere Attention The mentioned height above ground is just a recommendation since the cor...

Page 47: ...de The spring tension can be adjusted by moving the setting ring to one of four possible setting slots Adjust pick up as light as possible although prevent ing pick up dancing Procedure 1 Fully lift pick up 2 Move the setting rings to one of the setting slots 3 Lower pick up Position of the setting rings on soft ground rings more forward more compensation hard ground and bumpy pick up rings more a...

Page 48: ... chamber 7 4 1 Wind guard The wind guard ensures the entering crop is pressed down and is fed uniformely by the feed rollers to the bale chamber A correct setting of the wind guard provides easy intake of the crop and has a positive influence on the bale forming Attention When setting the wind guard ensure it does neither touch auger nor bale chamber rollers General rules In silage best results ar...

Page 49: ...uard just touches the windrow 7 4 3 Blockages DANGER Take special care of the safety precautions in case of blockages To remove a blockage the complete wind guard must be removed This can be done by moving handle 4 up Furthermore the pick up can be reversed using the wrench provided 7 5 Crop guard adjustment in OPTICUT Rotorsystem This plate ensures a uniform feed of crop in windy conditions there...

Page 50: ... Cause Solution Windrow is not picked up Pick up is up or is set too heigh Overload safety activated Drive chain broken or jumped off sprocket Too high a forward speed Windrow too small thin Pick up tines bent or broken Lower pick up or set pick up wheels or chains Remove blockage Check chain replace as required Adapt speed Make bigger windrows Straighten tines or replace Irregular crop feed Too h...

Page 51: ...crop at different settings The knives are controlled fully hydraulically The number of knives and thus the cutting length can be chosen upon desire The knive attachment prevents the knives from being blocked by foreign objects every knife gives way upon extraordinary load and then automatically revert in the original working position DANGER Stay clear of the OPTICUT system of a working baler If th...

Page 52: ...n key 3 Remove fixating bolt 1 both at lh and rh side of the baler 4 Slacken hinge bolts 2 on lh and rh side 5 Hydraulically lift cutting unit connect hydr system 6 Shut down tractor engine and remove ignition key 7 Install fixating bolts 2 at either side in the upper posi tion 8 Tighten fixating 1 and hinge bolts 2 at either side Changing to setting 2 1 Hydraulically lower cutting unit disconnect...

Page 53: ...nt knife can be sharpened see maintenance A knife or a replacing filler plate is re installed in the reverse order of removal Attention Never forget to re lock the knives using lever 1 Sharp knives save power and provides higher ca pacity 8 4 Overload safety Apart of the already mentioned individual safety of the knives the complete rotor unit is protected through a cam type slip clutch in the pto...

Page 54: ...ngage the coupling dog with the lever 6 Try to remove blockage through reengaging at lower pto speed 8 5 Maintenance 8 5 1 Knives OPTICUT Depending upon the crop the knives have to be sharpened more or less often DANGER Always wear protective goggles when sharpening the knives Procedure of sharpening 1 Remove the knife see 7 3 2 2 Clamp knife in vice and sharpen on smooth side only i e do not shar...

Page 55: ... the chain drive every 10 working hours using a chain lubricant 8 6 Trouble shooting Trouble Probalble cause Solution Blockage in front of the rotor Too high a forward speed Low rpm Machine set too low Decrease speed of travel Increase rpm Level machine see 3 3 Blockage behind rotor Material cut too short Take out one ore more knives Rotor wrapping Mis adjustment of stripper frame Re adjust see 7 ...

Page 56: ...the control box Choice 1 of emergency control is only available if toggle switch 1 is in position 2 9 2 AUTOFORM You can select the system on the control box Pushing the button you select twine tie the LED above the button is then on For selection and working with the twine tie see 6 3 1 9 3 Main elements of the twine tie 1 Steel cable 2 Guidance block 3 Knife arm 4 Knife 5 Twine brake control 6 D...

Page 57: ...momentarily in order to allow the twine to start running As soon as the twine has been caught by the bale the twine indication rollers rotate and the primary wraps are laid around the outer sides of the bale Both tying tubes move simultaneously to the center where they lay the final wraps over each other then the twines are automatically cut The movement of the tying tubes can be set using the con...

Page 58: ...to II emer gency control 2 Flip switch 1 on the machine box to emergency con trol II 3 Control the twine tying tube using toggle button 8 on the control box 4 Guide the twine both at lh and rh side through the mechanism as shown in the fig Use the spring 4 to guide the twine through the tube The eind of the twine shall protrude about 10 cm the tying tubes also see 9 4 DANGER Special caution is req...

Page 59: ...ecial caution is required within in the area of the very sharp twine cutting knife that cuts the twine at the end of every cycle 5 Guide the twine in accordance with the diagram through the mechanism both lh and rh sides Use spring 4 to run the twine through the tube The twine ends shall protrude about 10 cm 4 out of the tying tubes 6 Push button to move the system in its starting posi tion 16 WA9...

Page 60: ... and 3 5 end wraps in between at either side The amount of wraps is can be set fluent between minimum and maximum position The standard twine tie programmes P1 P2 P3 can be selected on the machine box Each programme has its own wrapping pattern which you select using the PROG toggle switch 2 positions 1 through 3 Position 1 3 lateral wraps 4 central wraps and 3 wraps in between at either side end ...

Page 61: ...er of final wraps Distance from lateral wraps to the side of the bale in cm 1 cm 25 64 Procedure for twine tie 1 Push button to reach twine tie programme P1 2 If you want to go to the programmes P2 or P3 push the button once or twice more resp 3 Push button to select the value that has to be changed that value starts blinking 4 Adjust the desired value with the buttons and 5 Confirm pushing button...

Page 62: ... conversion table sect 14 3 0 Adjustable are Distance of the side wraps to the side of the bale in cm 1 cm 25 64 shown at the rh in the display Distance between the wraps when baling e g 5 cm 2 Number of final wraps when bale has reached its final diameter center of the display Wrapping pattern left side of display Procedure 1 Push 2 Four times push button to move to twine tie pro gramme P4 3 Sele...

Page 63: ...e brake on the tying tubes Basic setting is 14 mm 35 64 Do not divert too far from the basic setting The spring is quite stiff and thus you easily reach a too high or too low tension 9 8 3 Twine knife At the end of the twine tie cycle the knife arm moves to both twine threads cutting them almost simultaneously The setting is only possible via the dealer functions sect 5 7 on the control box Attent...

Page 64: ...on twine tie 3 Control twine tying tubes using toggle button 8 on the 1 to 0 4 Adjust the tying tubes using the screws 1 to such an extend that the play between the max diameter of the bale chamber roller and the tying tube is 4 mm 5 32 9 8 5 Position of the tying tubes AUTOFORM The position of the tying tubes with respect to the bale chamber roller is important The distance between belts and bale...

Page 65: ...tend that the play between the max diameter of the bale chamber roller and the tying tube is 4 mm 5 32 9 8 6 Rubber stripper In order to prevent twine from wrapping around the bale chamber roller the correct setting of the rubber stripper is important Adjust the rubber stripper 1 using the screws to such an extend that the rubber just touches the roller 9 8 7 Twine run indication By means of the t...

Page 66: ... Steel cable with too much play Steel cable broken Retension steel cable Renew steel cable Twine does not run Twine end too short Twine end too long Resistance of twine trajectory too high Bale too small diameter less than 80 cm 32 Reduce tension of twine brakes Renew knife Check trajectory and clear Make larger bale diameter Twine is not positioned with the correct distance to the side s Calibrat...

Page 67: ...er You can select the system on the control box Setting the toggle switches 2 on the control box WA0201 2 STA SOS 000000 PROG WA0213 1 5 6 2 3 4 10 2 Main components of the net wrap system 6 5 4 3 2 1 7 8 10 9 WA9956 1 Brake drum 2 Net brake 3 Net roll holder 4 Cutting plate 5 Pressure plate 6 Actuator 7 Net brake position sensor 8 Used net metering roller sensor 9 Net guide 10 Leaf springs ...

Page 68: ... Pushing the button you select the net wrap the LED above the button goes on then For switching the system on and working with it see section 5 3 1 WA9962 RE START STOP PROG AUTO 10 4 Main components of the net wrap system 6 5 4 3 2 1 7 8 10 9 WA9956 1 Brake drum 2 Net brake 3 Net roll holder 4 Cutting plate 5 Pressure plate 6 Actuator 7 Net brake position sensor 8 Used net metering roller sensor ...

Page 69: ... same time the pressure plate 5 and net guide 9 are pressed against the belts the running belts take the net with them As soon as sufficient nethas been applied the actuator retracts so far that the net brake is applied in order to keep the net tensioned The pressure plate now has been moved free from the belts Through net metering roller and sensor 8 the quantity of applied net is measured After ...

Page 70: ... Set main switch 1 on the control box to II emergency control 4 Flip switch 1 on the machine box to the position net wrap 5 Control the actuator using the toggle button 8 on the control box 6 Shut down the system through setting main switch 1 on the control box to 0 DANGER It is implicity necessary to set the main switch 1 to 0 in order to stop all cycles 7 Open net roll compartiment cover using a...

Page 71: ... roll 12 Position the holder with the roll back into the machine ensuring the holder end is placed correctly at the brake side 10 6 2 Loading a net roll into the baler AUTO FORM 1 Shut down tractor engine 2 Remove ignition key 3 Set main switch 16 of control box to 1 ON 4 Select net wrap push button if still required 5 Select manual mode by pushing button 6 Push button and hold this for some secon...

Page 72: ...lt 10 Rotate the disc of the holder a couple of turns ccw Now a present net roll lies free in the holder 11 Take holder 2 with roll out of the machine Attention Take into account the correct roll off direction of the net 12 Slide holder into the new net roll 13 Position the holder with the roll back into the machine ensuring the holder end is placed correctly at the brake side WA9963 WA9965 1 2 WA...

Page 73: ...FORM Push button on the control box the sys tem is ready for use now INFOBALE Push reset button on the machine box the sys tem is ready for use now Attention Ensure the net roll is in the centre of the mechanism check after tightening holder 1 10 7 Electronic settings of the net wrap INFOBALE 10 7 1 Setting the number of wraps 1 The toggle switch 2 on the control box shall be set to net wrap 2 Sel...

Page 74: ... the rh picture gives the number of metres of net used since the last resetting 4 Push button till the value underneath the rh picture starts blinking 5 Push button the value now is reset to zero 6 Confirm by pushing button 10 9 Mechanical adjustments of the net wrap 10 9 1 Adjustment of net brake 1 Slacken bolts 1 two turns only 2 Take care that net brake is on full load actuator fully retracted ...

Page 75: ...en the net breaks with decreas ing net roll diameter 2 Set spring downward when net breaks at new net roll or when net tension is decreasing with decreasing net roll diameter 10 9 4 Sensors Sensor distance of actuator brake position 4 mm 5 32 Sensor distance of net metering roller 4 mm 5 32 10 9 5 Net clamping plate In hold position the knife must rest against the plate below 1 Therefore the net d...

Page 76: ... 8 mm 5 16 3 Move stop 2 against the stop tube 4 Tighten bolt 1 10 9 8 Net guide leaf springs The play between leaf springs and belts shall be 2 mm 5 64 10 10Extra net roll storage For machines having both twine tie and net wrap there is a net roll storage support behind the lh lateral door On machines with only net wrap this is also possible but on the rh side WA9969 170 mm 8 mm WA9970 1 2 2 mm W...

Page 77: ...Increase brake force Net not tight around the bale Insufficient quantity of net around the bale Brake force not sufficient Correct number of wraps Increase brake force Net not transported by the belts Net slipped off the pressure plate Dirt behind cutting plate and clamp ing plate Spindle does not move far enough No belt tension Re feed net Remove plates and clean area Check mechanism Check tailga...

Page 78: ...te 11 1 Main components of the hydraulic system C D F G B E A C D H N N M I L K J WA9920 G F J M A E K L H N N D C B O P S R T R Q A through G Connection codes on control unit H Tension cylinder I Hydraulic control unit J Tractor connections L Hydraulic tailgate safety valve K Pressure valve M Pressure gauge N Tailgate cylinders O Screen P Throttle diameter 2 5 mm 13 128 Q Throttle non return valv...

Page 79: ...ydr control unit directs the hydr pressure through line E and D to the tailgate cylinders N When the tailgate opens the tension cylinders H move freely up A throttle non return valve Q in the hydr system enables a sufficient flow in order to open the tailgate quickly When the tailgate is to close the hydr pressure is directed on top of the tailgate cylinder N the tailgate closes Just before the ta...

Page 80: ...e may not be reached if the crop quantity taken in is too little Attention Any modification to obtain a higher pressure may cause damage to the machine Even at the attempt of such a modification all liability and warranty become extinct DANGER Always close the tailgate safety valve prior to going under an opened tailgate A hydraulic system is under high pressure Never attempt to find or even to st...

Page 81: ... control the hydraulic settings of the control box also see sect 5 4 11 5 1 Emergency control In standard cases manual setting 1 is not used during function and is turned fully ccw lowest pressure setting In case of electronic failure it is possible to control pressure manually with valve 1 Attention Switch off electronics when finished working in order to prevent an empty battery 11 6 Trouble sho...

Page 82: ...ortant the belts run aligned and do not wear through rubbing along the belt guides An adjustable tension roller the guide roller in the rear section of the baler enables correction of the belt alignment On the WA type balers this can be adjusted in two positions Adjustment of the guide roller 1 Slacken bolt one turn 2 Adjust the roller into the desired direction using nuts 3 Tighten bolt The pictu...

Page 83: ...ndition of belts and lacings pay special attention to wear Attention Renew lacing pins every 2 000 bales If you don t you risk belt breaking Since the pins wear in the exchanges gets more and more difficult after 2 000 bales In order to facilitate exchange of the pins clean the lacings prior to the removal with a high pressure cleaner In every case release the belts Attention Regularly inspect bel...

Page 84: ...6 Unlock tailgate safety then fully open tailgate 7 Remove stop pin out of wall and replace it in its holder 8 Close tailgate 9 Check belt alignment correct as necessary Attention When installing a belt the direction of running is im portant For this reason the leading edge of a belt has trimmed off corners 12 1 5 Renewing exchanging of a lacing For renewing the belt lacings the following tools an...

Page 85: ...EN 83 bale chamber Procedure 1 Cut the belts square as close as possible to the lacing 2 Position the lacing tool into a vice the holes pointing to you the tool must be fully opened 3 Position a lacing strip into the tool ...

Page 86: ...84 bale chamber 4 Every hole shall contain two rivets 5 Close the vice just to allow the belt fit between the lac ings 6 Slide the belt end between the lacings paying attention to the correct position of the belt see picture ...

Page 87: ... belt down onto the stop then close the vice till the lacings sit against the belt 8 Using a hammer and a punch drive the first and the last and thereafter all the other rivets through the belt till the punch hits the stop 9 Open vice and take belt out ...

Page 88: ...at the procedure at the other end of the belt The belt must be positioned into the vice with same side for ward 12 Trim off the leading edge corners of the belt with a size of 0 5 x 2 cm In order to ensure good working thoroughly clean the special tool after every lacing removing all dust and crumbled material rubber Use a small but not too hard a steel brush to do so ...

Page 89: ...re 1 Open tailgate and close hydraulic safety 2 Slacken nuts of both carriage bolts 1 above and below 3 Slacken nuts 2 4 Slacken nut 3 5 Align tension arm use shims as required Retighten the nuts in opposite sequence 12 2 2 Spring tension The tension of the tension spring of the tension arm can be adjusted using bolt 1 1 The tension arm must be in the bottom position 2 Adjust the spring to such an...

Page 90: ...tarting chamber roller Build up starting chamber geometry like tension roller 3 1 Spiral roller More wrap proof in heavy crop 4 4 Guide roller Guides the belts 5 1 Spiral roller Like no 3 keeps the belt segment clean replaced by scraper on INFOBALE 6 1 Starter roller Compresses the intaken crop together with the bale 7 8 1 1 Bale chamber profile roller Builds up an optimum bale chamber Increases s...

Page 91: ... cause renew bearings seals or roller as required For repair set see parts manual 12 3 3 Lubrication of the drive roller DANGER Never lubricate on a running machine Attention Lubricate the drive roller every 10 working hours The bearings can be lubricated through grease nipples 1 At the rh side thegreasenipple 1 can be reached through an opening on top of the bearing support Required grease type c...

Page 92: ...crease distance Silage scrapers 0 0 5 mm 0 5 256 If crop accumulates at the scraper decrease distance The scraper shall just touch DANGER When dry crop hay and straw is baled all scrapers shall be set to a distance of 2 mm 5 64 this in order to avoid fire We recommend having a fire extinguisher at hand in the tractor with a capacity of at least 5 kg 11 lb Have the extinguiser checked every year by...

Page 93: ...ate unlocked warning e1 appears in the display Immediately disengage the pto and find the cause 12 4 2 Maintenance The tailgate hinges must be lubricated every 10 working hours Oil attaching points of tailgate and locks 12 4 3 Trouble shooting Trouble Cause Solution Tailgate opens during baling Tailgate not correctly closed and locked Inspect locking hooks If tailgate is really closed and locked t...

Page 94: ...ctor through pto and pto drive shaft There are two types of pto drive shafts used Immediately behind the pto drive shaft with the slip clutch with slip clutch only on open throat intake i e without rotor with cam type slip clutch used on OPTICUT and rotor intake balers WA99100 WA9999A OC R 70 Nm ...

Page 95: ...on top of the machine as well as the roller at the bottom of the machine On machines with open throat intake an additional sprocket pushes the chain to the machine The powered starter roller transmits the power onto the lh machine side through a chain 5 to the other starter roller 12 5 2 Adjustments Two drive chains on the rh side of the machine are tensioned by spring loaded tensioners Check the ...

Page 96: ...ed the chains are lubricated automatically If your machine has not installed this option the chains of the bale chamber must be lubricated once a day or after 200 bales whatever occurs first using a chain lubricant 12 6 1 Gear box The gear box has been filled in the factory with 2 3 l 2 Imp qt 2 4 US qt of oil This oil must be exchanged in the first year after 50 working hours after that check onc...

Page 97: ...justment of the ejection force 13 2 1 Ejection force Bale weight may strongly vary Depending upon type of crop humidity contents and bale diameter the ejection force must be quite different 1 Remove spring clip 4 2 Remove bolt 5 3 Move bracket 3 forward or backward as required 4 Place the bolt into the next of the five holes 5 Reposition spring clip 4 6 Check ejection force with next bale 7 Readju...

Page 98: ...te hinge 8 Pressure plate hinge 9 Tailgate hinges 10 Top tailgate cylinder 11 Rotor cutting unit 12 Coupling cutting unit 13 Drive roller 14 Bottom end of tensioning cylinder Lubricate following points every 10 working hours Oil class NLGI2 K2k in acc with DIN51825 Grease Multipurpose grease For the pto drive shaft this lubrication diagram applies Part assy Oil Grease All hinges 1 through 8 X Hing...

Page 99: ...e lock nuts lock screws or lock bolts are used the given value must be increased by 10 Torque value of wheel nuts M18x1 5 shall be 270 Nm 200 ft lb Thread Torque value Size of jaw 8 8 10 9 12 9 Nm ft lb Nm ft lb Nm ft lb mm inch M3 1 3 11 5 1 8 16 2 1 18 6 6 7 32 M4 2 9 25 5 4 1 36 5 4 9 43 5 7 9 32 M5 5 7 50 5 8 1 71 5 9 7 86 8 5 16 M6 9 9 7 3 14 10 3 17 12 5 10 13 32 M8 24 17 7 34 25 41 30 3 13 ...

Page 100: ...764 sq ft 1 a 100 m 1076 4 sq ft 1 ha 100 a 2 47 acre 1 acre 0 4 ha 1 m 1000 dm 35 3 cu ft 1 dm 1 l 1 057 US qt fl 0 88 Imp qt 1 cu in 16 387 cm 1 cu ft 28 317 dm 1 Imp bu 8 Imp gal 36 368 l 1 US bu 8 US gal dry 9 308 US gal fl 35 232 l 1 N 0 102 kg f 0 22487 lb f 1 kg f 9 8 N 2 2046 lb f 1 lb f 4 4447 N 1 bar 1 02 at 0 987 atm 14 5 psi 100 kPa 1 psi 0 0689 bar 6 89 kPa 1 Nm 1 J 0 102 kg f m 1 Ws ...

Page 101: ...ick up pick up guide tracks cylinder and piston rods pick up guides pistons of cylinders 5 using oil grease or a corrosion preventive 6 Store the control box in a dry and dust free room free from rodents insects and martens 14 6 Checks at beginning of the season Slip clutch on open throat intake only Prior to beginning the new season with your baler check the function of the slip clutch Procedure ...

Page 102: ... km h 18 mph Tyres 15 0 55 17 15 0 55 17 Pick up Pick up width 2 10 m 6 11 2 10 m 6 11 Number of tine bars 4 4 Control Hydraulic Hydraulic Gauge wheels Pneumatic Pneumatic Overload pro tection Slip clutch Slip clutch Intake system Open throat Rotor Rotor Open throat Rotor Rotor Cutting possi bilities 14 23 14 23 Knife distance 100 70 mm 3 93 2 75 100 70 mm 3 93 2 75 Filler plates Option Option Bal...

Page 103: ...rd Standard Power req 40 kW 54 hp 50 kW 67 hp 60 kW 80 5 hp 40 kW 54 hp 50 kW 67 hp 60 kW 80 5 hp Pto speed 540 rpm 540 rpm Electr system 12 V DC minus pole connected to mass 12 V DC minus pole connected to mass Hydr system 1 double act valve 1 single act valve Opticut 23 knives 2 double acting valves 1 double act valve 1 single act valve Opticut 23 knives 2 double acting valves Max hydr pressure ...

Page 104: ... bar clevis 2527645 X X X X X X Wheel chocks set BR00502 X X X X X X 1 wheel with extra wide tyre 19 0 45x17 1661526800 X X X X X X Bale kicker WA00501 X X X X X X Lubrication system WA00725 X X X X X X Mechanical soft core WA0039 X X X X X X Belt repair tool MATO WA00751 X X X X X X Belt repair set 5 belts WA00752 X X X X X X 14 Dummy knives set WA001046 X X Hitch assy WA00784 X X X X X X ...

Page 105: ...R00502 X X X X X X 1 wheel with extra wide tyre 19 0 45x17 1661526800 X X X X X X Electric twine run control WA00384 X X X X X X Bale kicker WA00501 X X X X X X Lubrication system WA00725 X X X X X X Mixed chamber in cab control WA00750 X X X X X X Belt repair tool MATO WA00751 X X X X X X Belt repair set 5 belts WA00752 X X X X X X 14 Dummy knives set WA001046 X X Flax kit WA001035 X X Hitch assy...

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Page 108: ...uenenseweg 165 Postbus 9 NL 5660AA Geldrop The Netherlands Tel 31 40 289 33 00 Fax 31 40 285 32 15 Kverneland Production series number PSN 04WA02 04WD02 04WN01 Product Identification Number PIN WA000778 WD001069 WN000959 printed 2002 01 25 ...

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