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RF121 R / RF125 R / RF125-OC14

1665 7716.

Operation manual

EN_05_2006

Summary of Contents for RF121 R

Page 1: ...RF121 R RF125 R RF125 OC14 1665 7716 Operation manual EN EN_05_2006...

Page 2: ......

Page 3: ...99 D 78244 Gottmadingen Germany The following harmonised norms were applied DIN EN 292 1 and EN 292 2 safety of machines equipment and systems DIN EN 294 safety clearances to danger areas DIN EN 982...

Page 4: ...2 EN 16657715_en 05 2006...

Page 5: ...with care before starting up for the first time and should be kept to hand thereafter By doing this you will prevent accidents have the manufacturer s guarantee and always have a reliable machine tha...

Page 6: ...ions for round balers 18 2 Technical data 19 2 1 General 19 2 2 Measuring noise 20 3 General description 21 3 1 How the round baler functions 21 3 2 Important components of the round baler 22 4 Instal...

Page 7: ...2 5 Bale counter 38 5 2 6 Reset 38 5 2 7 Fault indications Error 39 5 3 Pick up 39 5 4 Opticut cutting system only 125 OC14 40 5 4 1 General 40 5 4 2 Changing the blades 41 5 4 3 Adjusting the cutting...

Page 8: ...cessories 54 7 1 Central chain lubrication device 54 7 2 Filler plates 125 OC14 54 7 3 Bale ramp 54 7 4 Additional twine net boxes 54 8 Trouble shooting 55 A Appendix 57 A 1 Torque values for internat...

Page 9: ...Association However in the case of maloperation or misuse a danger is posed to the following the life and limbs of operators third parties and animals near the machine the machine and other material...

Page 10: ...ring to the operating maintenance and servicing directions prescribed by the manufacturer The machine may only be used maintained and repaired by persons who are familiar with the work and who have be...

Page 11: ...orresponds to requirements when it is an original part or if it has been expressly approved by the machine manufacturer 5 Unauthorised changes to the machine remove all liability from the manufacturer...

Page 12: ...tions given 2 Before performing any service and repair work stop the engine and remove the ignition key 3 Never open or remove protective devices when the engine is running 4 Close all protective devi...

Page 13: ...shaft is connected 9 Secure the machine by wheel chocks to ensure it cannot move away when uncoupled or stored 10 Before performing any work under the tailgate or in the bale chamber close the hydrau...

Page 14: ...12 EN 16657715_en 05 2006 12...

Page 15: ...or risk free operation Please note these instructions for your own safety 2 Make yourself familiar with all equipment operating elements and their functions prior to commencing work Ensure that all pr...

Page 16: ...and declines and transverse travel on an incline 15 Attached equipment influences road performance as well as steering and braking Ensure that you can steer and brake adequately 16 When taking curves...

Page 17: ...d or free running couplings overload or free running couplings are to be attached to the equipment 4 The universal drive shaft is only to be attached or detached when the PTO shaft and engine have bee...

Page 18: ...aising lowering Be aware of the risk of accidents red open yellow close not marked pick up 7 Liquids escaping under high pressure hydraulic oil can penetrate the skin and cause serious injury In the c...

Page 19: ...imilar always viewed from the operating side 1 Repair maintenance and cleaning work and the elimination of malfunctions may only ever be carried out when the drive mechanism is switched off and the en...

Page 20: ...ng and cutting areas 11 No one may be in front of the pick up while the press is running There is a risk of getting caught in moving parts 12 No one may be behind the machine while bales are being eje...

Page 21: ...g n i r m m 0 4 t h g i e h e l b a i r a v e y e g n i w o T t n e m t s u j d a m m 0 4 d e x i f e y e h c t i h m m 2 5 h c t i h m m 3 3 m s i n a h c e m e v i r D r a e g l a r t n e c n i m 0...

Page 22: ...b m u N 4 1 m m r e t e m a i d r e l l o R 0 9 2 k c o l r e b m a h c g n i l l o R c i l u a r d y h t n e m t s u j d a y t i s n e d e l a B c i l u a r d y h n o i t a c i r b u l n i a h C l a...

Page 23: ...ouble tines in a spiral arrangement transport tines on 121 R 125 R to ensure that the compressing chamber is continuously and uniformly filled When equipped with the high performance OptiCut 14 cuttin...

Page 24: ...aft with wedge clutch on device shear bolt 5 Stand pivoted with adjustable crank 6 baffle plate 7 Pick up feeler wheel height adjustable 2 x 5 ways 8 Pick up 9 OptiCut device only MP RF 122 124 OC 10...

Page 25: ...uarantee operation independent of the tractor coupling To control the hydraulic functions the round baler requires a single acting control unit one remote connection a double acting control unit two r...

Page 26: ...he control box must be protected against damp 4 3 Adapting the drawbar The drawbar must be adjusted in such a manner that the hitched baling press stands in a horizontal position The drawbar height is...

Page 27: ...m 10 for a PTO speed of 540 rpm are preset by the universal drive shaft manufacturer Interference of any kind to the coupling mechanism shall nullify all guarantees for damage caused by such interfere...

Page 28: ...is guaranteed the universal drive shaft is not sitting on the block minimum distance a 20 mm there is sufficient clearance between the drawbar and the universal drive shaft if it is necessary to shor...

Page 29: ...e use of the machine in silage it s only necessary to move magnet M from A to B towards the front limit stop of the slotted hole 4 5 2 Adjusting the hydraulic baling pressure Hydraulic density control...

Page 30: ...nce from the tine tips to the ground can be adjusted using the 2x6 holes of the gauge wheel control arm 125 fig 1 or the 2x6 holes of the perforated strip 121 fig 2 Ensure that the setting at the righ...

Page 31: ...lever to engage the radial pin clutch to prevent any unintentional engagement of the clutch 4 7 Setting scrapers Only for twine binding To prevent twine from emerging between the ridged rollers in the...

Page 32: ...e filled uniformly 5 1 Tying control 5 1 1 Control box The control box must be installed in the tractor cab as described in chapter 4 2 Attention Always protect the control box from moisture and mecha...

Page 33: ...wine BIND 1 18 wraps BIND 2 22 wrap BIND 3 26 wraps Netting BIND 1 2 wraps BIND 2 3 wraps BIND 3 4 wraps Note The given number of wraps for BIND 1 BIND 2 and BIND 3 refers to the nominal speed of 540...

Page 34: ...eplacement of the drive belt on the net binding or if the binding slide has to be repositioned The new measurements are then registered and the motor setting is changed The machine must be stopped oth...

Page 35: ...the toggle switch for approx 1 s to zero setting return the switch on the machine box to zero position when tying has been completed pos 3 to pos 2 Twine tying Adjust the switch on the machine box fro...

Page 36: ...cription of the functions 1 Switches the controller on and off 2 Selector switch for manual and automatic mode Automatic mode Binding starts automatically when the maximum baling pressure is reached 1...

Page 37: ...ate is not actuated via the AutoPlus but directly via the double acting controller After switching on AutoPlus an internal monitoring program is initiated After successful completion of the monitoring...

Page 38: ...dly the number of netting wraps is displayed in numbers 1 to 3 on the display Twine By pressing key 5 repeatedly the number of twine wraps is displayed in numbers 1 to 3 on the display Note The given...

Page 39: ...he tailgate and discharging the bale Then close the tailgate again Manual mode In manual mode a signal sounds when the baling density is reached The 100 signal also appears on the display Then press t...

Page 40: ...option or the net binding option has been preselected on the operating unit the corresponding new position is set In the event of a binding malfunction the reset function enables the verification of a...

Page 41: ...Twine binding See chapter 5 2 6 Check twine motor Malfunction net binding linear motor Cause Linear motor not in initial position Linear motor does not start Remedial measures Reset Net binding See c...

Page 42: ...he cutting position automatically The blades can be fixed in two different positions giving cutting system operation in normal cutting and precision cutting modes The knives can be installed in two di...

Page 43: ...o the cutting assembly position Open the tailgate hydraulically Secure the tailgate close the hydraulic tap see Section 1 6 Point 10 Close the hydraulic tap b for the cutting system located on the rig...

Page 44: ...and right hand sides Move in the cutting system hydraulically switch off the tractor engine Assemble fixing screws a in the upper position Tighten the fixing and hinge screws a b at the left and right...

Page 45: ...ecommended net roll manufacturers RKW AG Rheinische Kunststoffwerke Rossbacher Weg 5 D 64720 Michelstadt www rkw ag com Twine quality Plastic twine with a running length of 400 to 700 m kg Sisal twine...

Page 46: ...90 loop Guide them through the porcelain eyelet on the frame in such a way that front or rear the eyelets will pass through following the sequence of the ascending numbes Observe the numbers of the ey...

Page 47: ...shape with a preselected number of net wraps Net tying can be activated automatically or manually via the control box The number of net wraps 2 3 4 is set on the machine box see chapter 5 1 3 A secon...

Page 48: ...of the net when laying the roller in on the net brake 5 6 Tailgate Danger Take care when opening and closing the tailgate Shut the hydraulic shut off tap before entering the bale chamber No persons ma...

Page 49: ...thout having to eliminate the obstruction in the vicinity of the cutting rotor To do so disengage the cutting rotor by reverse coupling engage the propeller shaft at low speed bind the bale and eject...

Page 50: ...0 on the wide angle of the universal drive shaft on the tractor Otherwise there is a danger of breakage during operation or when at a standstill It is not allowed to transport a bale inside the chambe...

Page 51: ...alternately on the left and right hand sides of the swath when the swaths are middle sized or small When hitching using a pending attachment be aware of the tendency for heaps to form due to crop beco...

Page 52: ...efore unhitching the Round Baler remove the pto drive shaft disconnect the electric cable and the hydraulic couplers from the tractor Release pressure in the system first briefly open the tailgate the...

Page 53: ...hood Release the net separating knife WARNING Do not reach into the area of the net separating knife Danger of injury Clean all roll chains thoroughly and re oil Lightly oil the Opticut cutting blades...

Page 54: ...the tightening torque on the drawbar bolts and the bolts in the vicinity of the rear trap hinges Retaining screws and locking nuts should be tightened by an additional 10 6 2 Checking wheels Check tha...

Page 55: ...y as required and grease the sliding parts 2 Gearbox 1 3 litres gear oil SAE 90 only in case of repair 3 chains central lubrication system optional keep the plastic tank fullfilled check daily 4 optic...

Page 56: ...h less than 10 14 blades the slits in the floor of the cutting unit are to be closed using filler plates The filler plates keep the blade slits clean and ensure that the flow of material around the fl...

Page 57: ...eck ease of running of net knife holder Cut off net at a cardan shaft speed of 540 rpm Use recommended net quality Chap 5 4 1 After a new net is threaded the net has been caught too early by following...

Page 58: ...d twine quality Star wheel wobbles and does not catch all indents recognisable via the sensor LED Each indent must cause the LED to light up Tighten star wheel so that it does not wobble and adjust se...

Page 59: ...4 2 7 7 1 4 3 0 5 2 1 4 3 0 3 4 1 6 1 9 0 1 M 8 4 4 5 3 8 6 2 0 5 1 8 8 9 5 7 1 6 1 1 1 2 1 M 5 8 7 2 6 0 2 1 6 8 8 5 4 1 7 0 1 9 1 4 3 4 1 M 5 3 1 6 9 9 0 9 1 0 4 1 5 2 2 6 6 1 2 2 8 7 6 1 M 0 1 2 5...

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Page 61: ...Group Gottmadingen Kverneland Group Gottmadingen GmbH Co KG Hauptstra e 99 78244 Gottmadingen Germany Tel 49 7731 788 0 Fax 49 7731 788 353 6838 501 6833 1001 6837 501 1661 7716 effective from ident n...

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