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5. Ventilator after-running time setting  

 

The  required  ventilator  after-running  time  is  set  by  means  of  pushbutton 
7. On display there appears the data like VE 60 and it means the required 
ventilator  after-running  time  of  60  s.  The  value  can  be  changed  by 
pressing  the  pushbutton  *  and  entering  a  new  digit  combination  like  70
Then  VE  70  is  alight  on  display.  The  decision  correctness  must  be 
confirmed by pushbutton *. Confirmation o.k. must appear on display. The 
required outlet water temperature can be set between 5 and 90 seconds. 
The recommended value is 50 s. 
 
6. Regulator error conditions  
 
During the operation there might appear the outlet water temperature sensor failure. This will be indicated on 
display by blinking Er inscription and the regulator is in inhibition status. There only runs two-minutes stoking 
after the inhibition time passed over. 
 
On the display there is blinking Er inscription – heating water temperature measuring is outside the measured 
range (0 °C - 99 °C). 
Possible reasons: 

- temperature sensor damage 
- sensor conductor interruption  
- temperature –frequency converter faulty 

 
Al these failures can only be eliminated by a special contracting service worker.  
 
Note.:  

During  the  boiler  commissioning  process  and  after  the  regulator  has  been  switched  on  or 
occasionally already during the boiler automatic operation there flickers on display the message 
Er,  but  this  means  that  the  converter  gets  setting  and  within  several  minutes  this  message  is 
replaced by the measured temperature. 

 
7. Choke valve  

 

The  volume  of  dosed  combustion  air  can  be  regulated  at  MONEX  regulator  by a choke valve on ventilator. 
This volume depends on the fuel quality. Generally it applies: the higher the heating power (depending on the 
sort of fuel, granularity, moisture, quality etc.), the smaller the need of supplied air. 
After adjustment of combustion air to tighten the screw so that would not be spontaneously unscrewed. There 
is the strangling flap of the fan on fig. no. 22.  
The  optimal  air  supply  regulation  is  that  one  depending  on  flue  gases  temperature.  Under  the  common 
operation  (the  boiler  isn’t  enormously  clogged  with  fly  ash  and  tar)  at  the  nominal  output  of  VIADRUS 
HERCULES ECO 5 (24 kW) the flue gases temperature should not exceed the limit 170 °C, at the nominal 
output  of  VIADRUS  HERCULES  ECO  10  (42  kW)  this  limit  is  142  °C.  If  it  is  the  other  way  round  it  is 
necessary to choke the supplied air volume. 

 

 

 

 

Fig. no. 22 

Strangling flap of the fan 

 

Summary of Contents for HERCULES ECO

Page 1: ...VIADRUS HERCULES ECO Manual for boiler operation and installation GB_2015_11 SD...

Page 2: ...llation 17 6 2 Burner assembly 18 6 3 Assembly of combustion chamber 19 6 4 Assembly of the fuel transport lines 24 6 5 Boiler shells and regulator assembly 25 6 6 Fuel reservoir assembly this part is...

Page 3: ...is VIADRUS HERCULES ECO The boiler is manufactured as in warm water design with forced heating water circulation and operating overpressure up to 400 kPa 4 bar Before dispatch it is checked for tight...

Page 4: ...4 Fig no 1 VIADRUS HERCULES ECO with fuel reservoir front view left version Fig no 2 VIADRUS HERCULES ECO with fuel reservoir rear view left version...

Page 5: ...t x depth mm 1893 x 1407 x 1217 5 1893 x 1407 x 1697 5 Maximum water operating overpressure kPa bar 400 4 Testing water overpressure kPa bar 800 8 Heating water minimum temperature C 60 Heating water...

Page 6: ...0 M P R DIN 517 31 NORM M 7135 Prescribed pellets granularity between 6 and 10 mm Maximum fuel water content 12 Ash content max 1 5 WARNING A poor quality of fuel can markedly negatively affect the bo...

Page 7: ...re installed the ceramic plates that regulate combustion and influence positively the emission values In the flue gases ducts of the heat exchanger convection part there are inserted the turbulators i...

Page 8: ...operating parameters makes it possible for both the manufacturer and user to use fully and effectively the characteristics of automatic boilers for pellets it means an economical boiler operation con...

Page 9: ...turn water 9 Cock for filling and emptying G 1 2 10 Side panel of the shell 11 Side panel of the shell 12 Sticker for alarm of smoke damper 13 Rod 14 Upper panel of the shell 15 Thermomanometr 16 Cont...

Page 10: ...r filling and emptying G 1 2 10 Side panel of the shell 11 Side panel of the shell 12 Sticker for alarm of smoke damper 13 Rod 14 Upper panel of the shell 15 Thermomanometr 16 Controller RKU 17 Partit...

Page 11: ...ceramic arch 1 pc fuel feeder incl a transport hose and strapping tapes 1 pc regulator 1 pc forced draught fan with a cover incl throttling of the fan 1 pc brush butt end 1 pc manual for boiler opera...

Page 12: ...insulation of stoking door upper 1 pc insulation of stoking door lower 1 pc insulation of ash pan door upper 1 pc insulation of ash pan door lower 1 pc adapter reduction 1 pc brush 1 pc tip of the spi...

Page 13: ...es SN 75 5409 Water installations inside buildings e regarding the electric network CSN 33 0165 Electrical regulations Identification of conductors by colours or numerals Procedure provisions SN 33 15...

Page 14: ...horizontally Fig no 6 Dimensions of a bedding under the boiler drum dimensions behind the slash apply to VIADRUS HERCULES ECO 10 2 Safe distance from combustible materials when installing and operatin...

Page 15: ...be used dry fuel up to 12 moisture We recommend to store the pellets in their original package from manufacturer PET bags on a dry place it is out of question to store the fuel behind the boiler or to...

Page 16: ...16 5 3 Boiler hydraulic diagram Legend of piping signs and symbols in the diagrams Fig no 8 Recommended diagram of boiler connection to the heating system...

Page 17: ...onnect the other end with the heating system In order to guarantee the boiler protection against low temperature corrosion we recommend to install a thermostatic valve in heating system like ESBE TV 4...

Page 18: ...ws M6 x 12 5 and spring washers 6 2 Spread the boiler cement around the rectangular hole in the rear section and put the burner on 4 pieces of stud bolts M10 Ensure the burner by means of nuts M10 3 a...

Page 19: ...risers of the sections see Fig 13 a 14 For boiler there exist 4 types of ceramic plates see tab 3 a Fig no 11 Mount the ceramic plates according to Fig no 13 and 14 When mounting the ceramic plates i...

Page 20: ...te frontal 2 Ceramic plate outer 3 Ceramic plate central 4 Ceramic arch 5 Burner 6 Partition of smoke channel 7 Partition of combustion chamber Fig no 13 Ceramic plates and partition mounted in VIADRU...

Page 21: ...21 1 Partition of combustion chamber 2 Turbulators 3 Gripping of partitions Fig no 13a...

Page 22: ...c plate outer 3 Ceramic plate central 4 Ceramic plate central with risers 5 Ceramic arch 6 Burner 7 Partition of smoke channel 8 Partition of combustion chamber Fig no 14 Ceramic plates and partition...

Page 23: ...23 1 Partition of combustion chamber 2 Turbulators 3 Plate for ashes on the sheet metal Fig no 14a...

Page 24: ...el 6 4 Assembly of the fuel transport lines 1 Fuel tank 2 Feeder of fuel tank 3 Pendant chainlet 4 Transport hose 5 Burner 6 Fan 7 Screw conveyor 8 Knee 9 Adapter reduction Fig no 16 Assembly of the f...

Page 25: ...onveyor without stopping the hoses with pellets 2 Mount the combustion air ventilator on the combustion chamber sleeve with the choke valve screwed ahead on the ventilator suction side 3 Carry out the...

Page 26: ...tor from below by means of 4 pc bolts C 4 8 x 13 Lead out all cables by bushings through the openings in rear part of boiler shell upper part 6 Build in the thermomanometer in the boiler shell upper p...

Page 27: ...ipitated on the boiler drum walls Precipitation of 1 mm calcite reduces at given point the passage of heat from the metal to water by 10 The heating systems with an open expansion reservoir allow a di...

Page 28: ...approved by an authorized firm The sockets are connected in a way making sure that the protection plug is at the top and the phase conductor is connected to the left tube when viewed from the front Th...

Page 29: ...e of 40 C has been exceeded and its after running before switching off The regulator ensures an automatic drifting of combustion chamber screw conveyor in that sense that after every fuel reservoir sc...

Page 30: ...ction Wiring diagram of RKU 2 for motors with thermal protection Note To the connectors TP motor 1 and 2 thermal overload motor protection no voltage must be brought Thermal sensor on the output Block...

Page 31: ...exceeded the set limit the regulator will shut down the fuel feeder and ventilator until the temperature drops below the set limit with hysteresis 3 C It could happen that this time is too long and th...

Page 32: ...y be eliminated by a special contracting service worker Note During the boiler commissioning process and after the regulator has been switched on or occasionally already during the boiler automatic op...

Page 33: ...necessary the feeding cycle decrease Table no 5 Boiler output adjustment VIADRUS HERCULES ECO 5 Boiler output kW Time for fuel feeding s Time for fuel afterburning s Quantity of combustion air Adjust...

Page 34: ...35 56 30 3 22 35 53 30 3 23 35 50 35 3 5 24 35 46 35 3 5 25 35 43 40 4 26 35 40 40 4 27 35 37 45 4 5 28 35 35 50 5 29 35 32 55 5 5 30 35 30 60 6 31 35 28 65 6 5 32 35 26 70 7 33 35 24 70 7 34 35 22 7...

Page 35: ...r automatically will pass into inhibition regime where it will be left until the heating medium temperature has dropped below the value set on control thermostat If the heating system takes a minimum...

Page 36: ...is necessary to comply with standards that apply in the relevant country of destination If you fail to meet these conditions you cannot requisite the guarantee repairs 10 Maintenance by user 1 It is n...

Page 37: ...ntrust an assembly firm with boiler installation and a special contracting service accredited by VIADRUS a s the boiler manufacturer with its commissioning and with defects elimination in case they ex...

Page 38: ...aging unit EN 13429 NO 3 1 Recovery by material recycling ensure recyclability in all terms of the standard for the functional packaging unit EN 13430 YES 3 2 Recovery in the form of energy ensure tha...

Page 39: ...certificate for customer the user Record of accomplished guarantee and after guarantee repairs and regular product checks Record date Carried out activity Contracting service organization stamp signa...

Page 40: ...VIADRUS HERCULES ECO VIADRUS a s Bezru ova 300 E mail CZ 735 81 Bohum n info viadrus cz www viadrus cz...

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