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1. Manual operation  

 

For the boiler ignition it is necessary to operate manually the fuel conveyor 
and  ventilator.  For  this  purpose  there  serve  the  pushbuttons  1  and  2
Pushbutton  1  operates  the  ventilator,  pushbutton  2  the  fuel  conveyor.  By 
pressing  the  relevant  unit  is  switched  on  and  by  repeated  pressing  the 
relevant  unit  is  switched  off.  The  ventilator  operation  is  displayed  by 
burning line(stroke) under the ventilator symbol. Once the ventilator stops 
the line goes out. The same applies to the fuel conveyor operation indication. It is indicated by a line(stroke) 
under the fuel symbol. The fact that the boiler is manually operated is indicated on display by abbreviation ru 
and burning stroke at the notice „manual“.  

 

2. Fuel conveyor cycles setting  

 

For a correct boilers function it is necessary to set an optimal proportion between the time for fuel feeding 
(conveyor works) and the time for fuel afterburning (conveyor in resting stage)  

 

a)  By pressing the pushbutton 4 there appears on display the data like on 

15  and  it  means  the  operation  of  fuel  reservoir  screw  conveyor  15 
(combustion  chamber  screw  conveyor  works  parallel,  but  incl.  after-
running). The value can be changed by pressing the pushbutton * and 
entering  a  new  digit  combination  like  20.  Then  oF  20  is  alight  on 
display.  The  decision  correctness  must  be  confirmed  by pushbutton *
Confirmation o.k. must appear on display. The fuel feeding time can be set within 3 - 90 s, see tab. no.5. 

 

b)  By pressing the pushbutton 5 there appears on display the data like oF 

20  and  it  means  that  the  conveyor  is  in  a  resting  state  for  20  s.  The 
value can be changed by pressing the pushbutton * and entering a new 
digit combination like 30. Then oF 30 is alight on display. The decision 
correctness  must  be  confirmed  by  pushbutton  *.  Confirmation  o.k. 
must appear on displayThe after-combustion time can be set within 3 - 90 s, see tab. no.5. 

 
3. Inhibition duration setting  

 

If the heating water outlet temperature has exceeded the set limit the regulator will shut down the fuel feeder 
and ventilator until the temperature drops below the set limit with hysteresis -3 °C. It could happen that this 
time  is  too  long  and  the  boiler  burns  out.  That’s  why  there  is  set  the  maximum  shut  down  time  so  called. 
inhibition  duration.  Once  it  has  passed  over  the  ventilator  and  fuel  conveyor  start  up  automatically  within  
2 minutes, independently on heating water outlet temperature. Then the regulator comes back into inhibition 
status and follows the heating water outlet temperature. The circulating pump is constantly switched on. The 
same  can  be  induced  by  indoor  thermostat  once  the  room  temperature  has  been  exceeded.  Then  besides 
the induction into the inhibition status there is switched off the circulating pump while keeping the 4 minutes 
after-running. 

By  pressing  the  pushbutton  6  there  appears on display the data like Ut 20 and it means the 20 minutes 

inhibition duration. The value can be changed by pressing the pushbutton 
*  and  entering  a  new  digit  combination  like  30.  Then  oF  30  is  alight  on 
display.  The  decision  correctness  must  be  confirmed  by  pushbutton  *
Confirmation o.k. must appear on displayThe inhibition duration can be 
set between 5 and 90 minutes. Recommended value is 30 min. If in this 
regime  the  heating  water  temperature  significantly  rises  (first  of  all  in 
summer  season,  when  there  is  a  minimum  heat  take-off  from  the 
system), it is recommended to increase this value. 
Inhibition  on  display  is  indicated  by  a  burning  point  in  its  right  lower 
corner.  
 
4. Outlet water temperature setting 

 

The  required  outlet  water  temperature  is  set  by  means  of  pushbutton  3
On  display  there  appears  the  data  like  Pt  70  and  it  means  the  required 
outlet water temperature of 70 °C. The value can be changed by pressing 
the pushbutton * and entering a new digit combination like 75. Then Pt 75 
is  alight  on  display.  The  decision  correctness  must  be  confirmed  by 
pushbutton  *.  Confirmation  o.k.  must  appear  on  display.  The  required 
outlet  water  temperature  can  be  set  between  60  and  90  °C.  It  is 
recommended to operate boiler at temperatures higher than 65 °C. 

 

 

 

 

Indikace útlumu

 

 

Inhibition 

Summary of Contents for HERCULES ECO

Page 1: ...VIADRUS HERCULES ECO Manual for boiler operation and installation GB_2015_11 SD...

Page 2: ...llation 17 6 2 Burner assembly 18 6 3 Assembly of combustion chamber 19 6 4 Assembly of the fuel transport lines 24 6 5 Boiler shells and regulator assembly 25 6 6 Fuel reservoir assembly this part is...

Page 3: ...is VIADRUS HERCULES ECO The boiler is manufactured as in warm water design with forced heating water circulation and operating overpressure up to 400 kPa 4 bar Before dispatch it is checked for tight...

Page 4: ...4 Fig no 1 VIADRUS HERCULES ECO with fuel reservoir front view left version Fig no 2 VIADRUS HERCULES ECO with fuel reservoir rear view left version...

Page 5: ...t x depth mm 1893 x 1407 x 1217 5 1893 x 1407 x 1697 5 Maximum water operating overpressure kPa bar 400 4 Testing water overpressure kPa bar 800 8 Heating water minimum temperature C 60 Heating water...

Page 6: ...0 M P R DIN 517 31 NORM M 7135 Prescribed pellets granularity between 6 and 10 mm Maximum fuel water content 12 Ash content max 1 5 WARNING A poor quality of fuel can markedly negatively affect the bo...

Page 7: ...re installed the ceramic plates that regulate combustion and influence positively the emission values In the flue gases ducts of the heat exchanger convection part there are inserted the turbulators i...

Page 8: ...operating parameters makes it possible for both the manufacturer and user to use fully and effectively the characteristics of automatic boilers for pellets it means an economical boiler operation con...

Page 9: ...turn water 9 Cock for filling and emptying G 1 2 10 Side panel of the shell 11 Side panel of the shell 12 Sticker for alarm of smoke damper 13 Rod 14 Upper panel of the shell 15 Thermomanometr 16 Cont...

Page 10: ...r filling and emptying G 1 2 10 Side panel of the shell 11 Side panel of the shell 12 Sticker for alarm of smoke damper 13 Rod 14 Upper panel of the shell 15 Thermomanometr 16 Controller RKU 17 Partit...

Page 11: ...ceramic arch 1 pc fuel feeder incl a transport hose and strapping tapes 1 pc regulator 1 pc forced draught fan with a cover incl throttling of the fan 1 pc brush butt end 1 pc manual for boiler opera...

Page 12: ...insulation of stoking door upper 1 pc insulation of stoking door lower 1 pc insulation of ash pan door upper 1 pc insulation of ash pan door lower 1 pc adapter reduction 1 pc brush 1 pc tip of the spi...

Page 13: ...es SN 75 5409 Water installations inside buildings e regarding the electric network CSN 33 0165 Electrical regulations Identification of conductors by colours or numerals Procedure provisions SN 33 15...

Page 14: ...horizontally Fig no 6 Dimensions of a bedding under the boiler drum dimensions behind the slash apply to VIADRUS HERCULES ECO 10 2 Safe distance from combustible materials when installing and operatin...

Page 15: ...be used dry fuel up to 12 moisture We recommend to store the pellets in their original package from manufacturer PET bags on a dry place it is out of question to store the fuel behind the boiler or to...

Page 16: ...16 5 3 Boiler hydraulic diagram Legend of piping signs and symbols in the diagrams Fig no 8 Recommended diagram of boiler connection to the heating system...

Page 17: ...onnect the other end with the heating system In order to guarantee the boiler protection against low temperature corrosion we recommend to install a thermostatic valve in heating system like ESBE TV 4...

Page 18: ...ws M6 x 12 5 and spring washers 6 2 Spread the boiler cement around the rectangular hole in the rear section and put the burner on 4 pieces of stud bolts M10 Ensure the burner by means of nuts M10 3 a...

Page 19: ...risers of the sections see Fig 13 a 14 For boiler there exist 4 types of ceramic plates see tab 3 a Fig no 11 Mount the ceramic plates according to Fig no 13 and 14 When mounting the ceramic plates i...

Page 20: ...te frontal 2 Ceramic plate outer 3 Ceramic plate central 4 Ceramic arch 5 Burner 6 Partition of smoke channel 7 Partition of combustion chamber Fig no 13 Ceramic plates and partition mounted in VIADRU...

Page 21: ...21 1 Partition of combustion chamber 2 Turbulators 3 Gripping of partitions Fig no 13a...

Page 22: ...c plate outer 3 Ceramic plate central 4 Ceramic plate central with risers 5 Ceramic arch 6 Burner 7 Partition of smoke channel 8 Partition of combustion chamber Fig no 14 Ceramic plates and partition...

Page 23: ...23 1 Partition of combustion chamber 2 Turbulators 3 Plate for ashes on the sheet metal Fig no 14a...

Page 24: ...el 6 4 Assembly of the fuel transport lines 1 Fuel tank 2 Feeder of fuel tank 3 Pendant chainlet 4 Transport hose 5 Burner 6 Fan 7 Screw conveyor 8 Knee 9 Adapter reduction Fig no 16 Assembly of the f...

Page 25: ...onveyor without stopping the hoses with pellets 2 Mount the combustion air ventilator on the combustion chamber sleeve with the choke valve screwed ahead on the ventilator suction side 3 Carry out the...

Page 26: ...tor from below by means of 4 pc bolts C 4 8 x 13 Lead out all cables by bushings through the openings in rear part of boiler shell upper part 6 Build in the thermomanometer in the boiler shell upper p...

Page 27: ...ipitated on the boiler drum walls Precipitation of 1 mm calcite reduces at given point the passage of heat from the metal to water by 10 The heating systems with an open expansion reservoir allow a di...

Page 28: ...approved by an authorized firm The sockets are connected in a way making sure that the protection plug is at the top and the phase conductor is connected to the left tube when viewed from the front Th...

Page 29: ...e of 40 C has been exceeded and its after running before switching off The regulator ensures an automatic drifting of combustion chamber screw conveyor in that sense that after every fuel reservoir sc...

Page 30: ...ction Wiring diagram of RKU 2 for motors with thermal protection Note To the connectors TP motor 1 and 2 thermal overload motor protection no voltage must be brought Thermal sensor on the output Block...

Page 31: ...exceeded the set limit the regulator will shut down the fuel feeder and ventilator until the temperature drops below the set limit with hysteresis 3 C It could happen that this time is too long and th...

Page 32: ...y be eliminated by a special contracting service worker Note During the boiler commissioning process and after the regulator has been switched on or occasionally already during the boiler automatic op...

Page 33: ...necessary the feeding cycle decrease Table no 5 Boiler output adjustment VIADRUS HERCULES ECO 5 Boiler output kW Time for fuel feeding s Time for fuel afterburning s Quantity of combustion air Adjust...

Page 34: ...35 56 30 3 22 35 53 30 3 23 35 50 35 3 5 24 35 46 35 3 5 25 35 43 40 4 26 35 40 40 4 27 35 37 45 4 5 28 35 35 50 5 29 35 32 55 5 5 30 35 30 60 6 31 35 28 65 6 5 32 35 26 70 7 33 35 24 70 7 34 35 22 7...

Page 35: ...r automatically will pass into inhibition regime where it will be left until the heating medium temperature has dropped below the value set on control thermostat If the heating system takes a minimum...

Page 36: ...is necessary to comply with standards that apply in the relevant country of destination If you fail to meet these conditions you cannot requisite the guarantee repairs 10 Maintenance by user 1 It is n...

Page 37: ...ntrust an assembly firm with boiler installation and a special contracting service accredited by VIADRUS a s the boiler manufacturer with its commissioning and with defects elimination in case they ex...

Page 38: ...aging unit EN 13429 NO 3 1 Recovery by material recycling ensure recyclability in all terms of the standard for the functional packaging unit EN 13430 YES 3 2 Recovery in the form of energy ensure tha...

Page 39: ...certificate for customer the user Record of accomplished guarantee and after guarantee repairs and regular product checks Record date Carried out activity Contracting service organization stamp signa...

Page 40: ...VIADRUS HERCULES ECO VIADRUS a s Bezru ova 300 E mail CZ 735 81 Bohum n info viadrus cz www viadrus cz...

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