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13

5. 

Positioning and installation  

5.1 

Rules and regulations  

 

The solid fuels boiler can only be installed by a firm authorized to mount these equipments. A project 
according  to  valid  regulations  must  be  prepared  for  installation.  The  heating  system  must  be  filled 
with water that meets the requirements 

Č

SN 07 7401 and especially its hardness must not exceed the 

required parameters. 

 

Recommended values  

Hardness 

mmol/l 

Ca

2+

 

mmol/l 

0,3 

total o Fe + Mn concentration 

mg/l 

(0,3)* 

*) Recommended value 

 

WARNING!!! The use of anti-freeze mixture is not recommended by the manufacturer.  

a) to the heating system  

Č

SN 06 0310 

Heating systems in buildings – Designing and installation  

Č

SN 06 0830 

Heating systems in buildings – protecting device 

Č

SN 07 7401 

Water  and  steam  for  thermal  energy  equipments  with  working  pressure  
up to 8 MPa. 

EN 303-5 

Boilers  for  central  heating  –  Part  5:  Solid  fuel  boilers  for  central  heating  with 
manual  or  automatic  feed  and  max.  500  kW  nominal  thermal  output: 
terminology, requirements, testing and marking. 

b) to the chimney 

Č

SN 73 4201 

Chimneys and flue gas ducting– designing, implementation and connection of 
fuel consumers. 

c) regarding the fire regulations  

Č

SN 06 1008 

Fire safety of heat installations. 

EN 13501-1 +A1 

Fire  classification  of  construction  products  and  building  elements  –  Part  1: 
Classification using test data from reaction to fire tests 

d) to the system of HWS heating  

Č

SN 06 0320 

Heating systems in buildings – Hot water preparation – Designing and planning 

Č

SN 06 0830 

Heating systems in buildings – Safety devices. 

Č

SN 75 5409  

Water installations inside buildings.  

e) regarding the electric network 
CSN 33 0165 

Electrical  regulations.  Identification  of  conductors  by  colours  or  numerals. 
Procedure provisions 

Č

SN 33 1500 

Electrical regulations; revision of electrical equipments  

Č

SN 33 2000-1 ed. 2 

Low-voltage  electrical  installations –  Part  1:  Fundamental  principles, 
assessment of general characteristics, definitions. 

Č

SN 33 2000-4-41 ed. 2  

Low  voltage  electrical  installations  -  Part  4-

 

41:  Protection  for  safety  - 

Protection against electric shock 

Č

SN 33 2000-5-51 ed. 3  

Electrical  installations  of  buildings –  Part  5-51:  Selection  and  erection  of 
electrical equipment – Common rules 

Č

SN 33 2130 ed. 2  

Low-voltage electrical installations – Internal electric distribution lines 

Č

SN 33 2180 

Electrical regulations: Connection of electric instruments and appliances  

Č

SN 34 0350 ed. 2  

Safety requirements for flexibile cords and cables 

EN 60079-10-1 

Explosive  atmospheres —  Part 10-1: Classification of areas — Explosive gas 
atmospheres  

EN 60079-14 ed.3 

Explosive atmospheres - Part 14: Electrical installations design, selection and 
erection 

EN 60252-1 ed. 2 

Capacitors for AC motors – Part 1: In general – Design, testing, dimensioning 
– Safety requirements – Instructions for installation and operation. 

EN 60 335-1 ed.2 

Electric  appliances  for  household  and  similar  purposes  –  Safety  –  Part  1: 
General requirements 

EN 60 335-2-102 

Electric appliances for household and similar purposes – Safety – Part 2-102: 
Special  demands  on  appliances  containing  the  electric  connections  and 
burning the gas, oil and solid fuels  

EN 60445 ed. 4  

Basic  and  safety  principles  for  man-machine  interface,  marking  and 
identification –  Identification  of  equipment  terminals,  conductor  terminations 
and conductors 

Summary of Contents for HERCULES ECO

Page 1: ...VIADRUS HERCULES ECO Manual for boiler operation and installation GB_2015_11 SD...

Page 2: ...llation 17 6 2 Burner assembly 18 6 3 Assembly of combustion chamber 19 6 4 Assembly of the fuel transport lines 24 6 5 Boiler shells and regulator assembly 25 6 6 Fuel reservoir assembly this part is...

Page 3: ...is VIADRUS HERCULES ECO The boiler is manufactured as in warm water design with forced heating water circulation and operating overpressure up to 400 kPa 4 bar Before dispatch it is checked for tight...

Page 4: ...4 Fig no 1 VIADRUS HERCULES ECO with fuel reservoir front view left version Fig no 2 VIADRUS HERCULES ECO with fuel reservoir rear view left version...

Page 5: ...t x depth mm 1893 x 1407 x 1217 5 1893 x 1407 x 1697 5 Maximum water operating overpressure kPa bar 400 4 Testing water overpressure kPa bar 800 8 Heating water minimum temperature C 60 Heating water...

Page 6: ...0 M P R DIN 517 31 NORM M 7135 Prescribed pellets granularity between 6 and 10 mm Maximum fuel water content 12 Ash content max 1 5 WARNING A poor quality of fuel can markedly negatively affect the bo...

Page 7: ...re installed the ceramic plates that regulate combustion and influence positively the emission values In the flue gases ducts of the heat exchanger convection part there are inserted the turbulators i...

Page 8: ...operating parameters makes it possible for both the manufacturer and user to use fully and effectively the characteristics of automatic boilers for pellets it means an economical boiler operation con...

Page 9: ...turn water 9 Cock for filling and emptying G 1 2 10 Side panel of the shell 11 Side panel of the shell 12 Sticker for alarm of smoke damper 13 Rod 14 Upper panel of the shell 15 Thermomanometr 16 Cont...

Page 10: ...r filling and emptying G 1 2 10 Side panel of the shell 11 Side panel of the shell 12 Sticker for alarm of smoke damper 13 Rod 14 Upper panel of the shell 15 Thermomanometr 16 Controller RKU 17 Partit...

Page 11: ...ceramic arch 1 pc fuel feeder incl a transport hose and strapping tapes 1 pc regulator 1 pc forced draught fan with a cover incl throttling of the fan 1 pc brush butt end 1 pc manual for boiler opera...

Page 12: ...insulation of stoking door upper 1 pc insulation of stoking door lower 1 pc insulation of ash pan door upper 1 pc insulation of ash pan door lower 1 pc adapter reduction 1 pc brush 1 pc tip of the spi...

Page 13: ...es SN 75 5409 Water installations inside buildings e regarding the electric network CSN 33 0165 Electrical regulations Identification of conductors by colours or numerals Procedure provisions SN 33 15...

Page 14: ...horizontally Fig no 6 Dimensions of a bedding under the boiler drum dimensions behind the slash apply to VIADRUS HERCULES ECO 10 2 Safe distance from combustible materials when installing and operatin...

Page 15: ...be used dry fuel up to 12 moisture We recommend to store the pellets in their original package from manufacturer PET bags on a dry place it is out of question to store the fuel behind the boiler or to...

Page 16: ...16 5 3 Boiler hydraulic diagram Legend of piping signs and symbols in the diagrams Fig no 8 Recommended diagram of boiler connection to the heating system...

Page 17: ...onnect the other end with the heating system In order to guarantee the boiler protection against low temperature corrosion we recommend to install a thermostatic valve in heating system like ESBE TV 4...

Page 18: ...ws M6 x 12 5 and spring washers 6 2 Spread the boiler cement around the rectangular hole in the rear section and put the burner on 4 pieces of stud bolts M10 Ensure the burner by means of nuts M10 3 a...

Page 19: ...risers of the sections see Fig 13 a 14 For boiler there exist 4 types of ceramic plates see tab 3 a Fig no 11 Mount the ceramic plates according to Fig no 13 and 14 When mounting the ceramic plates i...

Page 20: ...te frontal 2 Ceramic plate outer 3 Ceramic plate central 4 Ceramic arch 5 Burner 6 Partition of smoke channel 7 Partition of combustion chamber Fig no 13 Ceramic plates and partition mounted in VIADRU...

Page 21: ...21 1 Partition of combustion chamber 2 Turbulators 3 Gripping of partitions Fig no 13a...

Page 22: ...c plate outer 3 Ceramic plate central 4 Ceramic plate central with risers 5 Ceramic arch 6 Burner 7 Partition of smoke channel 8 Partition of combustion chamber Fig no 14 Ceramic plates and partition...

Page 23: ...23 1 Partition of combustion chamber 2 Turbulators 3 Plate for ashes on the sheet metal Fig no 14a...

Page 24: ...el 6 4 Assembly of the fuel transport lines 1 Fuel tank 2 Feeder of fuel tank 3 Pendant chainlet 4 Transport hose 5 Burner 6 Fan 7 Screw conveyor 8 Knee 9 Adapter reduction Fig no 16 Assembly of the f...

Page 25: ...onveyor without stopping the hoses with pellets 2 Mount the combustion air ventilator on the combustion chamber sleeve with the choke valve screwed ahead on the ventilator suction side 3 Carry out the...

Page 26: ...tor from below by means of 4 pc bolts C 4 8 x 13 Lead out all cables by bushings through the openings in rear part of boiler shell upper part 6 Build in the thermomanometer in the boiler shell upper p...

Page 27: ...ipitated on the boiler drum walls Precipitation of 1 mm calcite reduces at given point the passage of heat from the metal to water by 10 The heating systems with an open expansion reservoir allow a di...

Page 28: ...approved by an authorized firm The sockets are connected in a way making sure that the protection plug is at the top and the phase conductor is connected to the left tube when viewed from the front Th...

Page 29: ...e of 40 C has been exceeded and its after running before switching off The regulator ensures an automatic drifting of combustion chamber screw conveyor in that sense that after every fuel reservoir sc...

Page 30: ...ction Wiring diagram of RKU 2 for motors with thermal protection Note To the connectors TP motor 1 and 2 thermal overload motor protection no voltage must be brought Thermal sensor on the output Block...

Page 31: ...exceeded the set limit the regulator will shut down the fuel feeder and ventilator until the temperature drops below the set limit with hysteresis 3 C It could happen that this time is too long and th...

Page 32: ...y be eliminated by a special contracting service worker Note During the boiler commissioning process and after the regulator has been switched on or occasionally already during the boiler automatic op...

Page 33: ...necessary the feeding cycle decrease Table no 5 Boiler output adjustment VIADRUS HERCULES ECO 5 Boiler output kW Time for fuel feeding s Time for fuel afterburning s Quantity of combustion air Adjust...

Page 34: ...35 56 30 3 22 35 53 30 3 23 35 50 35 3 5 24 35 46 35 3 5 25 35 43 40 4 26 35 40 40 4 27 35 37 45 4 5 28 35 35 50 5 29 35 32 55 5 5 30 35 30 60 6 31 35 28 65 6 5 32 35 26 70 7 33 35 24 70 7 34 35 22 7...

Page 35: ...r automatically will pass into inhibition regime where it will be left until the heating medium temperature has dropped below the value set on control thermostat If the heating system takes a minimum...

Page 36: ...is necessary to comply with standards that apply in the relevant country of destination If you fail to meet these conditions you cannot requisite the guarantee repairs 10 Maintenance by user 1 It is n...

Page 37: ...ntrust an assembly firm with boiler installation and a special contracting service accredited by VIADRUS a s the boiler manufacturer with its commissioning and with defects elimination in case they ex...

Page 38: ...aging unit EN 13429 NO 3 1 Recovery by material recycling ensure recyclability in all terms of the standard for the functional packaging unit EN 13430 YES 3 2 Recovery in the form of energy ensure tha...

Page 39: ...certificate for customer the user Record of accomplished guarantee and after guarantee repairs and regular product checks Record date Carried out activity Contracting service organization stamp signa...

Page 40: ...VIADRUS HERCULES ECO VIADRUS a s Bezru ova 300 E mail CZ 735 81 Bohum n info viadrus cz www viadrus cz...

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