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9. 

IMPORTANT WARNINGS 

 
1.  The boiler only can be used for the purpose that it is destined for.  

2.  The boiler environment: there must be ensured a constant air supply and ventilation in terms of 

Č

SN 07 0703. 

3.  In order to prevent the boiler from sweating followed by low-temperature corrosion at the places 

where there is expected a more permanent operation at lower temperatures (transition periods, at 
the  heating  system  with  a  large  volume  of  heating  water,  low-temperature  regime  etc.)  it  is 
necessary to guarantee that the return water temperature doesn’t drop below 50 °C. The best way 
is creation of boiler ´s own circuit. 

4.  Only the adult persons can operate the boiler. 

5.  The  boiler  is  not  destined  for  the  use  by  persons  (incl.  children)  whose  physical,  sensual  or 

mental  disability  or  lack  of  experience  and  knowledge  prevent  them  from  a  safe  use  of  the 
appliance unless they are supervised or if they were not instructed on the use of appliance by a 
person responsible for their safety.  

6.  Children should be supervised in order to ensure that they do not play with the appliance. 

7.  The boiler connection follows 

Č

SN 33 2000–4–41 (including the protective equipotential bonding)  

8.  The boiler is connected to a fixed distribution electricity network 230 V/50 Hz with corresponding 

protection and a preliminary switch disconnecting al network poles. 

9.  In case of a long-term boiler shutdown it must be disconnected from the electricity network  

10.  In case of a long-term boiler shutdown and a danger that the heating system gets frozen through 

it  is  necessary  to  empty  the  whole  heating  system  in  order  to  prevent  it  from  damaging  its 
individual parts.  

11.  In  case  of  a  long  breakdown  in  flue  gas  installation  from  the  horizontal  (countermove,  blocked 

chimney)  the  combustion  gases  reflux  fuse  will  close  the  fuel  supply  to  the  boiler.  The  fuse 
unblocking can be done by user by means of unblocking pushbutton TS. A repeated boiler start 
can  only  be  done  after  cooling  down  the  combustion  gases  reflux  fuse  sensor  it  means  after 
10minutes. 

12.  The  boiler  room  must  be  kept  clean  and  free  of  dust.  From  the  boiler  room  there  must  be 

excluded  all  sources  of  pollution  and  during  the  works(insulating  works,  boiler  room  cleaning) 
that cause dustiness the boiler must be put out of operation. Even a partial dirt deposits on the 
burner  result  in  burning  process  deterioration,  endanger  an  economic  and  reliable  boiler 
operation..  We  don’t  recommend  to  keep  any  domestic  animals  (dogs,  cats  etc.)  in  the  boiler 
room. 

13.  In case of a danger that the combustible vapours or gases will develop or enter the boiler room 

or  during  the  works  that  are  connected  with  temporarily  developed  fire  or  explosion  risk  (like 
gluing  the  flooring  materials,  painting  with  combustible  paints),  the  boiler  must  be  put  out  of 
operation in a good time before the works initialisation.  

14.  On the boiler and within a distance lower than the safe distance from it there must not be put any 

articles made of combustible materials.  

15.  The user is obliged to charge with assembly, commissioning, regular maintenance and the faults 

elimination only a professional contracting service that is accredited by VIADRUS a.s., the boiler 
manufacturer, otherwise the guarantee for a proper boiler function becomes void. „The certificate 
of  VIADRUS  G  90  boiler  quality  and  completeness“  serves  as  the  “Certificate  of  warranty“  after 
having been filed in by the contracting service organization. 

16.  It  necessary  to  keep  maintaining  the  boiler  regularly  once  a  year  according  to  the  chapter  as 

follows. 

17.  During  assembly,  installation  and  operation  of  the  appliance  it  is  necessary  to  comply  with 

standards that apply in the relevant country of destination. 

If you fail to meet these conditions you cannot requisite the guarantee repairs.  
 
 

Summary of Contents for G 90 Series

Page 1: ...Hercules U26 N vod k obsluze VIADRUS G 90 MANUAL FOR BOILER OPERATION AND INSTALLATION...

Page 2: ...ion 25 7 1 Checking activity before commissioning 25 7 2 Commissioning 25 7 3 Setting and regulation of the boiler heat output 25 7 3 1 Setting and regulation of the boiler heat output for 8 sectional...

Page 3: ...network module At request a delivery in a decomposed state is possible The accessories delivered at request are not included in the boiler basic price regulation A1 A4 according to the order specifica...

Page 4: ...hand side or from the right hand side it doesn t apply to the 8 sectional version 9 Possibility to connect the boiler in an cascade 10 Possibility to equip with an equitherm regulation 11 Two stage bu...

Page 5: ...mal output m 3 m 3 20 18 15 8 21 6 18 13 Volume of dry combustion gases actual at the minimum thermal output m 3 m 3 23 63 20 1 24 8 23 6 Emission values CO mg m 3 5 6 8 7 NOx mg kWh 33 33 27 23 Grade...

Page 6: ...t a part of which is the protective plate made of the stain steel The atmospheric burner composed of oval low emission burner tubes is made of the stain steel Individual tubes are mounted on the burne...

Page 7: ...7 Number of sections 8 10 12 15 L mm 995 1155 1315 1555 L1 mm 815 975 1135 1375 A mm 878 5 941 941 941 D mm 200 200 225 250 Fig no 2 The main dimensions of the boiler Gas inlet...

Page 8: ...8 1 boiler drum 2 boiler shell 3 regulation and safety elements 4 gas fitting 5 horizontal draught diverter 6 atmospheric burner Fig no 3 Boiler assembly...

Page 9: ...r one of four kinds of regulation or their combinations according to the ordering key stated in chapter no 1 1 The regulators are delivered in a separate package and in place of boiler installation th...

Page 10: ...mixing valves Other regulator characteristics are as follows the heating circuits can be set as independent two separate heating circuits or as dependent floor heating in combination with radiators a...

Page 11: ...tab no 2 setting to the given nominal heat output is done by the manufacturer It works in the regime of a nominal reduced heat output Fig no 4 VR 4601 QB 2001 with High Low coil reel and the output to...

Page 12: ...closing the ionisation circuit there will open the main valve for gas inlet into the main burner In case that the pilot burner hasn t ignited within the safety time of Ts 50 sec the automatics will cl...

Page 13: ...on electrode F1 Fuse 4 A F2 Fuse 2 5 A H1 Signalling Boiler under voltage H2 failure signalling H3 ionising failure signalling S1 Main power switch S2 Reduced rated output switch S3 Pushbutton RESET X...

Page 14: ...ibution box A1 Automatics Honeywell 4563B1011 F1 Fuse 4 A X1 0 Boiler s terminal plate Y1 Gas Valve Honeywell VR4601QB 2001 Z1 Anti interference element PS3 Minimal water level guard SP1 Minimal gas p...

Page 15: ...ation electrode F2 Fuse 2 5 A H1 Signalling Boiler under voltage H2 failure signalling H3 ionising failure signalling S1 Main power switch S2 Reduced rated output switch S3 Pushbutton RESET BT1 safety...

Page 16: ...lure signalling H3 ionising failure signalling S1 Main power switch S2 Reduced rated output switch S3 Pushbutton RESET X1 0 Boiler s terminal plate Y1 Gas Valve Honeywell VR4601QB 2001 Y2 Gas Valve Ho...

Page 17: ...s Honeywell 4563B1011 F1 Fuse 4 A X1 0 Boiler s terminal plate Y1 Gas Valve Honeywell VR4601QB 2001 Y 2 Gas Valve Honeywell VR4605QB 2002 Z1 Anti interference element PS3 Minimal water level guard SP1...

Page 18: ...onization electrode F2 Fuse 2 5 A H1 Signalling Boiler under voltage H2 failure signalling H3 ionising failure signalling S1 Main power switch S2 Reduced rated output switch S3 Pushbutton RESET BT1 sa...

Page 19: ...voltage H2 failure signalling H3 ionising failure signalling S1 Main power switch S2 Reduced rated output switch S3 Pushbutton RESET X1 0 Boiler s terminal plate Y1 Gas Valve Dungs MB ZRDLE 412B01S22...

Page 20: ...A1 Automatics Honeywell 4563B1011 F1 Fuse 4 A X1 0 Boiler s terminal plate Y1 Gas Valve Dungs MB ZRDLE 412B01S22 Z1 Anti interference element PS3 Minimal water level guard SP1 Minimal gas pressure gu...

Page 21: ...ization electrode F2 Fuse 2 5 A H1 Signalling Boiler under voltage H2 failure signalling H3 ionising failure signalling S1 Main power switch S2 Reduced rated output switch S3 Pushbutton RESET BT1 safe...

Page 22: ...commendations for polyethylene MOP up to and including 10 bar EN 12007 3 Gas supply systems Pipelines for maximum operating pressure up to and including 16 bar Part 3 Specific functional recommendatio...

Page 23: ...le both the pad and the bedding exceed the boiler ground plan on all sides by 15 mm 2 A safe distance from the flammable materials when installing and operating the boiler it is necessary to keep a sa...

Page 24: ...es invalid The heating systems with an open expansion tank make possible a direct contact between the heating water and the atmosphere At the period of the heating season the water expanding in the ta...

Page 25: ...the pilot burner In case that the ignition cycle has passed but the burner didn t catch fire there will light up the breakdown signalling on the network module see Fig no 18 If the ignition fails rep...

Page 26: ...electromagnetic gas valves for the sizes with 10 12 and 15 sections Reduced output setting and adjusting 1 Put the boiler into operation 2 Measure the gas inlet pressure which must be between 15 and 2...

Page 27: ...on the High Low coil 10 Check the combustion purity by using the combustion gases analyser NOx CO 7 3 3 Heat output setting and adjusting at the boiler equipped with Honeywell electromagnetic gas valv...

Page 28: ...a way making sure that the required gas flow will be achieved 12 The gas flow at the reduced output can be adjusted by the regulation nut fig no 16 13 Check the combustion purity by using the combust...

Page 29: ...ltage recovery in the electricity network the burner will start up automatically The failure is unblocked manually by means of unblocking pushbutton in the network module 7 Safety thermostat unblockin...

Page 30: ...se will close the fuel supply to the boiler The fuse unblocking can be done by user by means of unblocking pushbutton TS A repeated boiler start can only be done after cooling down the combustion gase...

Page 31: ...ount the cover draught diverters and the upper cover of the boiler shell put the boiler into operation During the boiler operation the agent reacts with the deposits and in form of combustion gases it...

Page 32: ...onductors and or a faulty electrode Check the electrodes condition and the connection between ignition conductor and the earth wire 4 Boiler doesn t light up the ignition electrode is sparkling the fa...

Page 33: ...he date it was dispatched from the manufacturing factory For boiler drum 5 years after the date its dispatch from the manufacturing factory For the validity of his guarantee the manufacturer requires...

Page 34: ...unit EN 13429 2000 NO 3 1 Recovery by material recycling ensure recyclability in all term sof the standard for the functional packaging unit EN 13430 2000 YES 3 2 Recovery in the form of energy ensure...

Page 35: ...35...

Page 36: ...36 Date of revision 45 2012 ND GB...

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