background image

 

3

Dear customer, 
thank you for having purchased VIADRUS G 90, the gas boiler thus having shown your confidence in 
VIADRUS a.s. 
In  order  to  get  used  to  the  correct  way  of  using  your  new  product  from  the  very  beginning  please 
read  carefully  this  service  instruction  (first  of  all  the  chapter  no.  8  –  Boiler  service  by  user  and 
chapter  no.  9  –
  Important  warnings).  Please  observe  the  below  stated  information  specially  those 
regarding the prescribed annual inspections carried out by an authorized professional firm providing 
the guarantee for a long-term failure-free boiler operation both to your and our satisfaction.  

 
 

1. 

Purchase order and accessories 

1.1 

Purchase order 

 

 

 
 
 

 

 

 
 

In the purchase order it is necessary to specify: 

1.  The boiler size and the required regulation (according to the o

rder specification code

) 

In the purchase order it is necessary to specify the data according to the o

rder specification code

In  case  of  a  delivery  in  the  composed  state  it  is  necessary  to  specify  the  execution  of  the  right  (when 
looking  at  the  electric  panel  the  smoke  flue  is  situated  on  the  right)  or  left  (when  looking  at  the  electric 
panel the smoke flue is situated on the left). 

2.  Number and types of sensors:  

-  outside temperature sensor QAC 31 
-  submersible temperature sensor QAZ 21 (can also be used for HWS 

heating) 

-  surface temperature sensor QAD 21 

3.  Space instrument type: 

-   indoor sensor QAA 70 
-   indoor sensor QAA 50 

 

1.2 

Delivery a accessories 

 

Delivery 

VIADRUS  G  90  boiler  is  delivered  on  a  pallet  equipped  with  a  cardboard  package  and  as  a  standard  in  a 
composed  state  equipped  only  with  a  network  module.  At  request  a  delivery  in  a  decomposed  state  is 
possible. 

 

The accessories delivered at request are not included in the boiler basic price: 

regulation A1 - A4 (according to the o

rder specification code

) including 1 pc submersible sensor QAZ 21  

electromagnetic gas valve (according to the o

rder specification code

ordered number of necessary types of sensors (see chapter no. 1.1) 

ordered type of space instrument (see chapter no. 1.1) 

Order specification code (type designation) 

 G 90 X X X X X 

Regulation: 
0
 – Standard delivery:  electric panel equipped with only a network module, thermomanometer and blind flanges  
6
 – Regulation A1:  

1  pc  regulator  RVA  43.222  set  of  connectors  SVA  43.222,  terminal  board  WAGO  63 with  
a conductor bundle 43, submersible sensor B2 (type QAZ 21)
.  

7 - Regulation A2:  

1  pc  regulator  RVA  43.222,  1  pc  regulator  RVA  46.531,  set  of  connectors  SVA  43.222  
a SVA 46.531, terminal board WAGO 46 with a conductor bundle 46, submersible sensor 
B2 (type QAZ 21)
.  

8 - Regulation A3:  

1 pc regulator RVA 63.280, set of connectors SVA 63.280, terminal board WAGO 63 with  
a  conductor  bundle  63,  submersible  sensor  B2  (type  QAZ  21),  outside  sensor  B9  
(type QAC 31).
  

9 - Regulation A4:  

1 pc regulator RVA 33.121, set of connectors SVA 33.121, terminal board WAGO 33 with  
a conductor bundle 33, submersible sensor B2 (type QAZ 21) 

 

Regulation  is  delivered  in  a  separate  package.  The  regulators  must  be  connected  to  the  electric  panel  in  place  of  the 
boiler installation.  
At the regulation A2 in case of the only one pump circuit required there isn’t necessary to order a mixing circuit 
RVA 46.531 incl. the accessories. 

Number of sections: 
8: 
8 sections 
10: 10 sections  
12: 
12 sections  
15: 15 sections 

 

Way of delivery: 
S
: composed state 
R: decomposed state 
 

Gas valve: 
H: 
HONEYWELL 
D: DUNGS  

Fuel: 
Z
: natural gas 

Summary of Contents for G 90 Series

Page 1: ...Hercules U26 N vod k obsluze VIADRUS G 90 MANUAL FOR BOILER OPERATION AND INSTALLATION...

Page 2: ...ion 25 7 1 Checking activity before commissioning 25 7 2 Commissioning 25 7 3 Setting and regulation of the boiler heat output 25 7 3 1 Setting and regulation of the boiler heat output for 8 sectional...

Page 3: ...network module At request a delivery in a decomposed state is possible The accessories delivered at request are not included in the boiler basic price regulation A1 A4 according to the order specifica...

Page 4: ...hand side or from the right hand side it doesn t apply to the 8 sectional version 9 Possibility to connect the boiler in an cascade 10 Possibility to equip with an equitherm regulation 11 Two stage bu...

Page 5: ...mal output m 3 m 3 20 18 15 8 21 6 18 13 Volume of dry combustion gases actual at the minimum thermal output m 3 m 3 23 63 20 1 24 8 23 6 Emission values CO mg m 3 5 6 8 7 NOx mg kWh 33 33 27 23 Grade...

Page 6: ...t a part of which is the protective plate made of the stain steel The atmospheric burner composed of oval low emission burner tubes is made of the stain steel Individual tubes are mounted on the burne...

Page 7: ...7 Number of sections 8 10 12 15 L mm 995 1155 1315 1555 L1 mm 815 975 1135 1375 A mm 878 5 941 941 941 D mm 200 200 225 250 Fig no 2 The main dimensions of the boiler Gas inlet...

Page 8: ...8 1 boiler drum 2 boiler shell 3 regulation and safety elements 4 gas fitting 5 horizontal draught diverter 6 atmospheric burner Fig no 3 Boiler assembly...

Page 9: ...r one of four kinds of regulation or their combinations according to the ordering key stated in chapter no 1 1 The regulators are delivered in a separate package and in place of boiler installation th...

Page 10: ...mixing valves Other regulator characteristics are as follows the heating circuits can be set as independent two separate heating circuits or as dependent floor heating in combination with radiators a...

Page 11: ...tab no 2 setting to the given nominal heat output is done by the manufacturer It works in the regime of a nominal reduced heat output Fig no 4 VR 4601 QB 2001 with High Low coil reel and the output to...

Page 12: ...closing the ionisation circuit there will open the main valve for gas inlet into the main burner In case that the pilot burner hasn t ignited within the safety time of Ts 50 sec the automatics will cl...

Page 13: ...on electrode F1 Fuse 4 A F2 Fuse 2 5 A H1 Signalling Boiler under voltage H2 failure signalling H3 ionising failure signalling S1 Main power switch S2 Reduced rated output switch S3 Pushbutton RESET X...

Page 14: ...ibution box A1 Automatics Honeywell 4563B1011 F1 Fuse 4 A X1 0 Boiler s terminal plate Y1 Gas Valve Honeywell VR4601QB 2001 Z1 Anti interference element PS3 Minimal water level guard SP1 Minimal gas p...

Page 15: ...ation electrode F2 Fuse 2 5 A H1 Signalling Boiler under voltage H2 failure signalling H3 ionising failure signalling S1 Main power switch S2 Reduced rated output switch S3 Pushbutton RESET BT1 safety...

Page 16: ...lure signalling H3 ionising failure signalling S1 Main power switch S2 Reduced rated output switch S3 Pushbutton RESET X1 0 Boiler s terminal plate Y1 Gas Valve Honeywell VR4601QB 2001 Y2 Gas Valve Ho...

Page 17: ...s Honeywell 4563B1011 F1 Fuse 4 A X1 0 Boiler s terminal plate Y1 Gas Valve Honeywell VR4601QB 2001 Y 2 Gas Valve Honeywell VR4605QB 2002 Z1 Anti interference element PS3 Minimal water level guard SP1...

Page 18: ...onization electrode F2 Fuse 2 5 A H1 Signalling Boiler under voltage H2 failure signalling H3 ionising failure signalling S1 Main power switch S2 Reduced rated output switch S3 Pushbutton RESET BT1 sa...

Page 19: ...voltage H2 failure signalling H3 ionising failure signalling S1 Main power switch S2 Reduced rated output switch S3 Pushbutton RESET X1 0 Boiler s terminal plate Y1 Gas Valve Dungs MB ZRDLE 412B01S22...

Page 20: ...A1 Automatics Honeywell 4563B1011 F1 Fuse 4 A X1 0 Boiler s terminal plate Y1 Gas Valve Dungs MB ZRDLE 412B01S22 Z1 Anti interference element PS3 Minimal water level guard SP1 Minimal gas pressure gu...

Page 21: ...ization electrode F2 Fuse 2 5 A H1 Signalling Boiler under voltage H2 failure signalling H3 ionising failure signalling S1 Main power switch S2 Reduced rated output switch S3 Pushbutton RESET BT1 safe...

Page 22: ...commendations for polyethylene MOP up to and including 10 bar EN 12007 3 Gas supply systems Pipelines for maximum operating pressure up to and including 16 bar Part 3 Specific functional recommendatio...

Page 23: ...le both the pad and the bedding exceed the boiler ground plan on all sides by 15 mm 2 A safe distance from the flammable materials when installing and operating the boiler it is necessary to keep a sa...

Page 24: ...es invalid The heating systems with an open expansion tank make possible a direct contact between the heating water and the atmosphere At the period of the heating season the water expanding in the ta...

Page 25: ...the pilot burner In case that the ignition cycle has passed but the burner didn t catch fire there will light up the breakdown signalling on the network module see Fig no 18 If the ignition fails rep...

Page 26: ...electromagnetic gas valves for the sizes with 10 12 and 15 sections Reduced output setting and adjusting 1 Put the boiler into operation 2 Measure the gas inlet pressure which must be between 15 and 2...

Page 27: ...on the High Low coil 10 Check the combustion purity by using the combustion gases analyser NOx CO 7 3 3 Heat output setting and adjusting at the boiler equipped with Honeywell electromagnetic gas valv...

Page 28: ...a way making sure that the required gas flow will be achieved 12 The gas flow at the reduced output can be adjusted by the regulation nut fig no 16 13 Check the combustion purity by using the combust...

Page 29: ...ltage recovery in the electricity network the burner will start up automatically The failure is unblocked manually by means of unblocking pushbutton in the network module 7 Safety thermostat unblockin...

Page 30: ...se will close the fuel supply to the boiler The fuse unblocking can be done by user by means of unblocking pushbutton TS A repeated boiler start can only be done after cooling down the combustion gase...

Page 31: ...ount the cover draught diverters and the upper cover of the boiler shell put the boiler into operation During the boiler operation the agent reacts with the deposits and in form of combustion gases it...

Page 32: ...onductors and or a faulty electrode Check the electrodes condition and the connection between ignition conductor and the earth wire 4 Boiler doesn t light up the ignition electrode is sparkling the fa...

Page 33: ...he date it was dispatched from the manufacturing factory For boiler drum 5 years after the date its dispatch from the manufacturing factory For the validity of his guarantee the manufacturer requires...

Page 34: ...unit EN 13429 2000 NO 3 1 Recovery by material recycling ensure recyclability in all term sof the standard for the functional packaging unit EN 13430 2000 YES 3 2 Recovery in the form of energy ensure...

Page 35: ...35...

Page 36: ...36 Date of revision 45 2012 ND GB...

Reviews: