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10.  Maintenance 

 
Any  interventions  are  only  allowed  to  be  done  by  contracting  service  organization  that  was  trained 
by the manufacturer

 

1.  Disconnect the boiler from the electricity network. 

2.  Close the gas inlet to the boiler. 

3.  Disconnect the burner from the gas inlet (disconnect the flange from Honeywell electromagnetic valves 

or the gas Dungs multiblock and disconnect the screwing on the valve for gas inlet to the pilot burner). 

4.  Disconnect the conductors to the electromagnetic valves and pilot burner electrodes. 

5.  Dismount the burner plate from the boiler drum. 

6.  Push the burner out of the combustion space. 

7.  Remove the upper part of the shell and the thermal insulation. 

8.  Unscrew the draught diverter cover. 

9.  Once  a  year  clean  mechanically  the  boiler  convection  surfaces  -  by  using  a  cleaning  brush.  After  the 

cleaning  by  using  the  cleaning  brush  the  effect  can  be  reinforced  by  using  a  chemical  agent  like 
METANO THERM 

spray the convection surfaces by using the agent applied from the upper part of boiler drum. 

mount the cover, draught diverters and the upper cover of the boiler shell.  

put the boiler into operation  

During the boiler operation the agent reacts with the deposits and in form of combustion gases it taken 
away through the chimney. 

10.  In case that the regular maintenance wasn’t done and the convection surfaces are strongly clogged with 

dirt they might be cleaned in following way:  

the convection surface vents are cleaned mechanically by using the cleaning brush  

pour a diluted detergent into all vents from above  

let react for about 10 minutes 

spray the convection surfaces by using a lower pressure  

then again apply a higher pressure to the convection surfaces  

remove perfectly the dirt from the burner space  

mount the burner, connect the gas connection, attach the connectors to the valves  

mount the draught diverter cover 

put on the upper boiler shell 

during the operation check the gas inlet tightness  

11.  Check the burner tubes clogging. In case that they are dirty: 

by means of a brush and at the same time with vacuum cleaner running remove the dirt deposited in 
tubes perforation  

it  is  forbidden  to  use  a  steel  brush  for  burner  tubes  cleaning,  because  the  tubes  surface  is 
treated by a reflective protective paint.  

 
 

Summary of Contents for G 90 Series

Page 1: ...Hercules U26 N vod k obsluze VIADRUS G 90 MANUAL FOR BOILER OPERATION AND INSTALLATION...

Page 2: ...ion 25 7 1 Checking activity before commissioning 25 7 2 Commissioning 25 7 3 Setting and regulation of the boiler heat output 25 7 3 1 Setting and regulation of the boiler heat output for 8 sectional...

Page 3: ...network module At request a delivery in a decomposed state is possible The accessories delivered at request are not included in the boiler basic price regulation A1 A4 according to the order specifica...

Page 4: ...hand side or from the right hand side it doesn t apply to the 8 sectional version 9 Possibility to connect the boiler in an cascade 10 Possibility to equip with an equitherm regulation 11 Two stage bu...

Page 5: ...mal output m 3 m 3 20 18 15 8 21 6 18 13 Volume of dry combustion gases actual at the minimum thermal output m 3 m 3 23 63 20 1 24 8 23 6 Emission values CO mg m 3 5 6 8 7 NOx mg kWh 33 33 27 23 Grade...

Page 6: ...t a part of which is the protective plate made of the stain steel The atmospheric burner composed of oval low emission burner tubes is made of the stain steel Individual tubes are mounted on the burne...

Page 7: ...7 Number of sections 8 10 12 15 L mm 995 1155 1315 1555 L1 mm 815 975 1135 1375 A mm 878 5 941 941 941 D mm 200 200 225 250 Fig no 2 The main dimensions of the boiler Gas inlet...

Page 8: ...8 1 boiler drum 2 boiler shell 3 regulation and safety elements 4 gas fitting 5 horizontal draught diverter 6 atmospheric burner Fig no 3 Boiler assembly...

Page 9: ...r one of four kinds of regulation or their combinations according to the ordering key stated in chapter no 1 1 The regulators are delivered in a separate package and in place of boiler installation th...

Page 10: ...mixing valves Other regulator characteristics are as follows the heating circuits can be set as independent two separate heating circuits or as dependent floor heating in combination with radiators a...

Page 11: ...tab no 2 setting to the given nominal heat output is done by the manufacturer It works in the regime of a nominal reduced heat output Fig no 4 VR 4601 QB 2001 with High Low coil reel and the output to...

Page 12: ...closing the ionisation circuit there will open the main valve for gas inlet into the main burner In case that the pilot burner hasn t ignited within the safety time of Ts 50 sec the automatics will cl...

Page 13: ...on electrode F1 Fuse 4 A F2 Fuse 2 5 A H1 Signalling Boiler under voltage H2 failure signalling H3 ionising failure signalling S1 Main power switch S2 Reduced rated output switch S3 Pushbutton RESET X...

Page 14: ...ibution box A1 Automatics Honeywell 4563B1011 F1 Fuse 4 A X1 0 Boiler s terminal plate Y1 Gas Valve Honeywell VR4601QB 2001 Z1 Anti interference element PS3 Minimal water level guard SP1 Minimal gas p...

Page 15: ...ation electrode F2 Fuse 2 5 A H1 Signalling Boiler under voltage H2 failure signalling H3 ionising failure signalling S1 Main power switch S2 Reduced rated output switch S3 Pushbutton RESET BT1 safety...

Page 16: ...lure signalling H3 ionising failure signalling S1 Main power switch S2 Reduced rated output switch S3 Pushbutton RESET X1 0 Boiler s terminal plate Y1 Gas Valve Honeywell VR4601QB 2001 Y2 Gas Valve Ho...

Page 17: ...s Honeywell 4563B1011 F1 Fuse 4 A X1 0 Boiler s terminal plate Y1 Gas Valve Honeywell VR4601QB 2001 Y 2 Gas Valve Honeywell VR4605QB 2002 Z1 Anti interference element PS3 Minimal water level guard SP1...

Page 18: ...onization electrode F2 Fuse 2 5 A H1 Signalling Boiler under voltage H2 failure signalling H3 ionising failure signalling S1 Main power switch S2 Reduced rated output switch S3 Pushbutton RESET BT1 sa...

Page 19: ...voltage H2 failure signalling H3 ionising failure signalling S1 Main power switch S2 Reduced rated output switch S3 Pushbutton RESET X1 0 Boiler s terminal plate Y1 Gas Valve Dungs MB ZRDLE 412B01S22...

Page 20: ...A1 Automatics Honeywell 4563B1011 F1 Fuse 4 A X1 0 Boiler s terminal plate Y1 Gas Valve Dungs MB ZRDLE 412B01S22 Z1 Anti interference element PS3 Minimal water level guard SP1 Minimal gas pressure gu...

Page 21: ...ization electrode F2 Fuse 2 5 A H1 Signalling Boiler under voltage H2 failure signalling H3 ionising failure signalling S1 Main power switch S2 Reduced rated output switch S3 Pushbutton RESET BT1 safe...

Page 22: ...commendations for polyethylene MOP up to and including 10 bar EN 12007 3 Gas supply systems Pipelines for maximum operating pressure up to and including 16 bar Part 3 Specific functional recommendatio...

Page 23: ...le both the pad and the bedding exceed the boiler ground plan on all sides by 15 mm 2 A safe distance from the flammable materials when installing and operating the boiler it is necessary to keep a sa...

Page 24: ...es invalid The heating systems with an open expansion tank make possible a direct contact between the heating water and the atmosphere At the period of the heating season the water expanding in the ta...

Page 25: ...the pilot burner In case that the ignition cycle has passed but the burner didn t catch fire there will light up the breakdown signalling on the network module see Fig no 18 If the ignition fails rep...

Page 26: ...electromagnetic gas valves for the sizes with 10 12 and 15 sections Reduced output setting and adjusting 1 Put the boiler into operation 2 Measure the gas inlet pressure which must be between 15 and 2...

Page 27: ...on the High Low coil 10 Check the combustion purity by using the combustion gases analyser NOx CO 7 3 3 Heat output setting and adjusting at the boiler equipped with Honeywell electromagnetic gas valv...

Page 28: ...a way making sure that the required gas flow will be achieved 12 The gas flow at the reduced output can be adjusted by the regulation nut fig no 16 13 Check the combustion purity by using the combust...

Page 29: ...ltage recovery in the electricity network the burner will start up automatically The failure is unblocked manually by means of unblocking pushbutton in the network module 7 Safety thermostat unblockin...

Page 30: ...se will close the fuel supply to the boiler The fuse unblocking can be done by user by means of unblocking pushbutton TS A repeated boiler start can only be done after cooling down the combustion gase...

Page 31: ...ount the cover draught diverters and the upper cover of the boiler shell put the boiler into operation During the boiler operation the agent reacts with the deposits and in form of combustion gases it...

Page 32: ...onductors and or a faulty electrode Check the electrodes condition and the connection between ignition conductor and the earth wire 4 Boiler doesn t light up the ignition electrode is sparkling the fa...

Page 33: ...he date it was dispatched from the manufacturing factory For boiler drum 5 years after the date its dispatch from the manufacturing factory For the validity of his guarantee the manufacturer requires...

Page 34: ...unit EN 13429 2000 NO 3 1 Recovery by material recycling ensure recyclability in all term sof the standard for the functional packaging unit EN 13430 2000 YES 3 2 Recovery in the form of energy ensure...

Page 35: ...35...

Page 36: ...36 Date of revision 45 2012 ND GB...

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