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10.  Maintenance 

 

All interventions can only be done by contractual service organization trained by the manufacturer. 

 

1. 

Disconnect the boiler from electricity supply. 

2. 

Close the fuel supply to burner. 

3. 

Dismount the burner door nuts and open the door. 

4. 

Check the convection surfaces: 
-  dismount the front part of boiler shell 
-  dismount the fastening nuts and open the burner door 
-  visual check of convection surfaces 

 

5. 

In case of convection surfaces clogging apply the procedure as follows: 
-  fill all convection surfaces vents with diluted soap solution  
-  let the solution effect for approx. 10minutes 
-  use a lower water pressure for spraying the convection surfaces  
-  repeatedly by applying a higher water pressure complete the convection surfaces cleaning 
-  remove thoroughly the impurities from the space of burner 

Warning: Water must never get into contact with burner door insulation! 

6. 

Check  the  burner  nozzle  clogging.  In  case  of  impurities  clean  it  according  to  burner  manufacturer  ´s 
instructions.  

7. 

Shut again the burner door and secure with nuts and washers. 

8. 

Connect the fuel supply to the burner 

9. 

Open the fuel supply,  

10.  Check the fuel supply tightness to the burner.  

11.  Connect the boilers to the electricity supply and switch them on  

12.  Set and regulate the boilers thermal output. 

 

11.  Instructions for product disposal after its service life  

 

VIADRUS a.s. is contractual partner of firm EKO – KOM a.s. with client number F00120649.  
The packages comply with EN 13427. 

Because the product is manufactured of common materials we recommend to dispose them in the ways as 
follows: 

  the exchanger (grey cast-iron) through a firm dealing with waste collection and disposal  

  piping, shell - through a firm dealing with waste collection and disposal  

  other metal parts - through a firm dealing with waste collection and disposal  

  gas fitting, breather - through a firm dealing with waste collection and disposal as the non-ferrous metal  

  ROTAFLEX insulation material - into the common waste 

 

The boiler package should be disposed of in following way:  

  plastic foil, cardboard package and wooden pallet into the common waste 

  metal strap (for strapping) - through a firm dealing with waste collection and disposal  

 

In  case  that  the  product  has  lost  its  serviceability  you  can  take  advantage  of  product  “take  back 
service”  (if  this  is  established);  in  case  that  the  originator  has  declared  that  it  is  a scrap it must be 
handled according to the valid legislation of relevant country.  

 

12.  Defects and their elimination  

 

The defects can only be eliminated by a trained contractual service organization which notes it down in the 
guarantee attachment.  
If the safety thermostat keeps blocking repeatedly the contractual service worker must be called.  

Summary of Contents for G 50 Series

Page 1: ......

Page 2: ...allation 9 5 1 Rules and regulations 9 5 2 Positioning possibilities 11 6 Delivery and assembly 12 6 1 Delivery and accessories 12 6 2 Parts of boiler shell 12 6 3 Assembly procedure 13 7 Commissionin...

Page 3: ...pter no 9 Important warnings Please follow the under mentioned information and especially the prescribed annual check ups to be carried out an authorized firm in order to guarantee a long time and tro...

Page 4: ...mass without burner kg 165 216 270 319 367 Water space volume l 27 40 53 66 79 Diameter of smoke socket mm 130 130 150 150 150 Boiler dimensions height x width mm 785 x 600 length without burners mm...

Page 5: ...light number of sections 2 3 4 5 6 Boiler output kW 18 25 25 37 37 46 46 60 60 80 Recommended burner Bentone B 10 Bentone B 20 4 Description 4 1 Boiler construction The main part of the cast iron boi...

Page 6: ...fficiency are improved Tab no 5 Dislocation guide plates and turbulators Type of boiler G 50 2xxx G 50 3xxx G 50 4xxx G 50 5xxx G 50 6xxx Lower turbulator small 2 2 Lower turbulator big 2 2 4 guide pl...

Page 7: ...ion which reduces losses related to heat transfer into environment The boiler steel shell surface is painted by using a good quality comaxite paint Fig no 5 Flue gases turbulence in boiler drum 4 2 Co...

Page 8: ...tion pump run BT1 Safety thermostat BT2 Service thermostat BT3 Circulation pump thermostat MPH1 Service hours for 1 burner stage MPH2 Service hours for 2 burner stage KA1 Relay 2 of burner KA2 Relay o...

Page 9: ...testing and marking EN 303 2 Heating boilers Part 2 Heating boilers with forced draught burners Special requirements for boilers with atomizing oil burners EN 676 Automatic forced draught burners for...

Page 10: ...and solid fuel burning appliances having electrical connections EN 60445 ed 4 Basic and safety principles for man machine interface marking and identification Identification of equipment terminals con...

Page 11: ...terials of combustibility grade E F which quickly burn and burn themselves even after removal of ignition source such as paper cardboard asphalt and tar paper wood and wood fiber boards plastics floor...

Page 12: ...boiler drum can be handled by use of a hand pallet truck the boiler drum is put on a pallet or after the shells assembly there are installed the lifting lugs in the upper part of the boiler drum for i...

Page 13: ...it on the screw heads located in the upper section of shell side parts of the shell and fix by sliding backwards 12 Screw the upper rear part of the shell by means of 3 tapping screws to the upper par...

Page 14: ...burner with manual for burner operation and will ensure its guarantee and after guarantee repairs 2 Gas or furnace oil extra light TOEL connection to the burner and electric network 3 Boiler commissi...

Page 15: ...the dustiness the boiler must be put out of operation Even the partial impurities deposits on the burner will degrade the combustion process and threaten the economic and reliable boilers operation W...

Page 16: ...ulate the boilers thermal output 11 Instructions for product disposal after its service life VIADRUS a s is contractual partner of firm EKO KOM a s with client number F00120649 The packages comply wit...

Page 17: ...manufacturing factory The manufacturer requires for guarantee applicability In sense of Act no 222 94 Coll On business conditions and government administration in certified branches and on State elect...

Page 18: ...aging unit EN 13429 NO 3 1 Recovery by material recycling ensure recyclability in all terms of the standard for the functional packaging unit EN 13430 YES 3 2 Recovery in the form of energy ensure tha...

Page 19: ...months after the date it was dispatched from the manufacturing factory For boiler drum 5 years after the date its dispatch from the manufacturing factory The adjustment according to boiler operation...

Page 20: ...certificate for customer the user Record of accomplished guarantee and after guarantee repairs and regular product checpc Record date Carried out activity Contracting service organization stamp signa...

Page 21: ...ximum 30 months after the date it was dispatched from the manufacturing factory For boiler drum 5 years after the date its dispatch from the manufacturing factory The adjustment according to boiler op...

Page 22: ...22...

Page 23: ...m 30 months after the date it was dispatched from the manufacturing factory For boiler drum 5 years after the date its dispatch from the manufacturing factory The adjustment according to boiler operat...

Page 24: ...24 Date of revision 16 2013 model 2010 GB THERMODAL...

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