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Vertiv

NetSure™ IPE SERIES Rectifier Installation & User Manual (UM1R481000CNA)

Rev. F

OPERATION

Local Indicators

There are three (3) indicators located inside the rectifier enclosure. See

Figure 26

for location and

Table 9

for

indicator functions.

NOTE!

AC voltage must be present at the rectifier input terminals for indicators to be functional.

Figure 26:

Local Indicator Locations

Rectifier High Voltage Shutdown and Lockout Restart

Procedure

Remove AC input power to the rectifier. Wait 30 seconds or more (until the LEDs on the rectifier

extinguish). Re-apply AC input power to the rectifier.

LED Indicators

Red

Yellow

Green

Summary of Contents for NetSure IPE Series

Page 1: ...NetSure IPE Series Rectifier Installation and User Manual UM1R481000CNA Revision F Specification Number 561664 561665 561666 Model Number R48 1000C ...

Page 2: ...he correct methods tools and materials to be used in performing procedures not specifically described in this document This document may contain confidential and or proprietary information of Vertiv Group Corp and its receipt or possession does not convey any right to reproduce disclose its contents or to manufacture or sell anything that it may describe Reproduction disclosure or use without spec...

Page 3: ...ier Overview 12 Rectifier Specifications 12 DC Output Ratings 12 AC Input Ratings 14 Environmental Ratings 18 Compliance Information 19 Standard Features 19 Mechanical Specifications 20 Installation 22 General Requirements 22 Tools and Test Equipment Required for Installation 22 Installing the Rectifier 23 General 23 Pole Installation Procedure 23 Wall Installation Procedure 25 Installing GMT Fuse...

Page 4: ...ifiers for Redundancy 30 Final Step 30 Initially Starting and Checking Rectifier Operation 39 Initially Starting the Rectifier 39 Checking System Status 39 Operation 40 Local Indicators 40 Rectifier High Voltage Shutdown and Lockout Restart 40 Troubleshooting and Repair 41 Contact Information 41 Troubleshooting 41 Repair 41 DC Power Outdoor Enclosure Service Contacts 43 ...

Page 5: ...f not avoided ANSI OSHA This admonition is not used for situations that pose a risk only to equipment data or service even if such use appears to be permitted in some of the applicable standards OSHA ALERT Alerts the reader to an action that must be avoided in order to protect equipment software data or service ISO ALERT Alerts the reader to an action that must be performed in order to prevent equ...

Page 6: ...performed Voltages AC Input Voltages DANGER This system operates from AC input voltage capable of producing fatal electrical shock AC input power must be completely disconnected from the branch circuits wiring used to provide power to the system before any AC electrical connections are made Follow local lockout tagout procedures to ensure upstream branch circuit breakers remain de energized during...

Page 7: ...em before servicing De energize the system before servicing or opening the cover of the product Handling Equipment Containing Static Sensitive Components ALERT Installation or removal of equipment containing static sensitive components requires careful handling Before handling any equipment containing static sensitive components read and follow the instructions contained on the Static Warning Page...

Page 8: ...al resistor is necessary Read and follow wrist strap manufacturer s instructions outlining use of a specific wrist strap 3 Do not touch traces or components on equipment containing static sensitive components Handle equipment containing static sensitive components only by the edges that do not have connector pads 4 After removing equipment containing static sensitive components place the equipment...

Page 9: ... Block Spec No 561666 R48 1000C 6 Circuit Breaker Option Spec No 561665 R48 1000C 5 A 30 A internal circuit breaker is provided GMT Fuse Option Spec No 561666 R48 1000C 6 An internal 6 position GMT fuse block is provided Specify fuses from Table 1 Maximum GMT fuse size is 10 A At 65 C 149 F a space is required between GMT fuses greater than 5 A When used for power distribution load should not exce...

Page 10: ...Cable Adapter Three Cables Alarm GMT Output X X X 1 63126350 Door Hardware Tool X X X 2 26011153 M8 Bolts w Flat Washer and Lock Washer X X X 4 26011018 M5 Bolts w Flat Washer and Lock Washer X X X 2 26011356 M5 Flat Head Screws X X X 2 63126330 Pole Mount Band X X X 1 14190607 AC Input Connector Customer Side X X X 2 14190609 DC Output Connector for GMT Fuse Option Customer Side X 1 14190611 Alar...

Page 11: ...e 14190609 DC Output Connector for GMT Fuse Option Customer Side 14190611 Alarm Connector Customer Side 14190615 DC Input Connector Customer Side 14190623 DC Output Connector for Bulk Output or Internal Circuit Breaker Option Customer Side 63126330 Pole Mount Band 21101742 Sealing Cable Adapter Single Large DC Input Bulk DC Output 30 A Breaker Output AC Input 21101743 Sealing Cable Adapter Single ...

Page 12: ...00 W Constant Power Mode As load increases above approximately 1000 W non adjustable output current continues to increase but output voltage decreases as required to maintain constant output power The rectifier operates in the Constant Power Mode unless load continues to increase to the point where the current limit setting is reached Constant Current Mode If load increases to the current limit se...

Page 13: ...er capability is restored when the temperature decreases to below approximately 55 C 131 F Refer to Figure 3 to view the relationship between the output power and the ambient temperature WARNING The module is rated for continuous operation at full output power up to 55 C 131 F Operation between 55 C 131 F and 75 C 167 F will result in output power decrease Operation above 75 C 167 F is considered ...

Page 14: ...is 50 mV at 3 4 kHz to 150 kHz and 20 mV at 0 15 MHz to 30 MHz c Discrete Noise Voltage Discrete noise voltage is 5 mV at 3 4 kHz to 150 kHz 3 mV at 150 kHz to 200 kHz 2 mV at 200 kHz to 500 kHz and 1 mV at 500 kHz to 30000 kHz d Psophometric Noise Psophometric noise is 2 mV typical at 220 VAC input 53 5 VDC output and 30 to 90 of rated load for more than one rectifier AC Input Ratings 1 Voltage N...

Page 15: ...479 14 0 98624 94 33 92 6646 75 3 489 725 77 721 56 0 99407 94 81 127 7476 100 4 66 970 24 967 15 0 99682 94 76 172 9354 110 5 01 1041 68 1038 95 0 99725 94 70 187 9968 240 0 0 33 73 4 4 908 0 06636 16 745 25 1 12 265 36 244 52 0 92218 91 16 73 7573 50 2 02 482 99 477 956 0 98977 94 59 88 2566 75 3 015 724 2 719 46 0 99357 95 10 120 301 100 4 033 969 3 966 68 0 99727 95 09 161 8856 110 4 32 1037 3...

Page 16: ... 721 46 0 99271 94 81 127 77 100 4 66 970 53 966 92 0 99636 94 78 172 29 110 5 006 1042 06 1038 81 0 99693 94 70 187 70 240 0 0 381 87 67 4 728 0 05362 16 13 25 1 155 272 863 244 46 0 89528 91 15 73 79 50 2 027 484 678 478 99 0 98601 94 37 91 97 75 3 02 725 35 719 45 0 9919 95 10 120 31 100 4 023 966 79 963 65 0 99679 95 12 160 58 110 4 31 1037 72 1035 15 0 99752 95 05 174 97 Note System output is...

Page 17: ...igure 6 Efficiency Curve 120 VAC 60 Hz 84 86 88 90 92 94 96 98 0 10 20 30 40 50 60 70 80 90 100 Load of rated load Efficiency Curve Efficiency 84 86 88 90 92 94 96 98 0 10 20 30 40 50 60 70 80 90 100 110 120 Efficiency Load of rated load Efficiency Curve 84 86 88 90 92 94 96 98 0 10 20 30 40 50 60 70 80 90 100 110 120 Efficiency Load of rated load Efficiency Curve ...

Page 18: ... GR 1089 Core IEEE C62 41 2002 YD T 731 2002 Performance Criteria B AC Power Terminals Test Level Source Impedance Performance Criteria Line to Line Line to Ground 4 kV 4 kV 2 ohms B NA 6 kV 12 ohms B DC Power Terminals Test Level Source Impedance Performance Criteria Line to Line Line to Ground 500 V 500 V 2 ohms B 800 V 800 V 2 ohms B The test method is described in EN 61000 4 5 In this test the...

Page 19: ...on The current limit point is factory set at 20 83 A The current limit accuracy is 1 5 A when the output voltage ranges from 42 VDC to 58 VDC c Advanced Current Limit Function The rectifier has an advanced Current Limit Function When a short circuit occurs at the rectifier output terminals the rectifier will keep its output current at a constant value factory set at 17 A This function effectively ...

Page 20: ...ring technology that maintains balancing to within 5 of rated current 6 Paralleling Up to three 3 rectifiers can be connected in parallel in one system Do not exceed the load rating of a single rectifier 7 Rectifier Output Current Imbalance a When the average current of all rectifier modules is greater than 20 of full rated current and the difference between local rectifier current and average cur...

Page 21: ...CNA Rev F 21 Figure 7 Overall Dimensions 7 68 3 66 4 61 Notes 1 Dimensions are in inches unless otherwise specified 2 Finish Aluminum with Powder Painted 3 Weight Net 5 kg 11 lbs Shipping Front View Rear View Bottom View Top View Right Side View Left Side View 14 17 17 05 ...

Page 22: ...ct is intended to be connected to the common bonding network in a network telecommunications facility CO vault hut or other equipment enclosure The DC return connection to this system can remain isolated from system frame and chassis DC I This product is suitable for installation as part of the Common Bonding Network CBN Tools and Test Equipment Required for Installation The following tools test e...

Page 23: ...l the mounting bracket big in the appropriate top position on the pole with the supplied pole mount band Tighten the pole mount band to the pole torque to 45 in lbs The pole mount band accommodates poles from 6 to 12 in diameter Refer to Figure 8 3 Install mounting brackets to the rear panel of the rectifier with the supplied hardware Refer to Figure 9 4 Secure the top of the rectifier to the pole...

Page 24: ...2 02 to 2 69 Nm 18 to 24 in lbs M5 Bolts 2 P N 26011018 Torque to 2 02 to 2 69 Nm 18 to 24 in lbs For mounting use a corrosion inhibiting compound CIC inside the tapped mounting holes to keep water away or use organically plated stainless steel bolts Mounting Bracket Small P N 632404V2 Mounting Bracket Big P N 632404V1 M8 Bolts 2 places P N 26011153 Torque to 13 to 16 Nm 115 to 141 in lbs Door har...

Page 25: ...gure 12 Note that the rectifier can be mounted horizontal or vertical Figure 12 shows horizontal mounting Install the M5 wall anchors into the holes 2 Install mounting brackets to the rear panel of the rectifier Refer to Figure 13 3 Secure the rectifier to the wall using the wall anchors previously installed Refer to Figure 14 Figure 12 Wall Mounting Hole Positions Pole Mount Band P N 63126330 Tor...

Page 26: ...fier Figure 14 Securing the Rectifier to the Wall Mounting Bracket Big P N 632404V1 Mounting Bracket Big P N 632404V1 M5 Bolts 4 P N 26011018 Torque to 2 02 to 2 69 Nm 18 to 24 in lbs For mounting use a corrosion inhibiting compound CIC inside the tapped mounting holes to keep water away or use organically plated stainless steel bolts Wall ...

Page 27: ...Safety Instructions DANGER Adhere to the Important Safety Instructions presented at the front of this document Wiring Considerations All wiring and branch circuit protection should follow the current edition of the American National Standards Institute ANSI approved National Fire Protection Association s NFPA National Electrical Code NEC and applicable local codes For operation in countries where ...

Page 28: ...main below 60 volts and 100 VA Maximum Switching Power 60 W 125 VA Maximum Switching Voltage 220 VDC 250 VAC Maximum Switching Current 2 A Maximum Carrying Current 2 A Rectifier Fail Alarm A rectifier fail alarm activates if any of the conditions listed in Table 9 under Red Alarm indicator occur Contacts close between terminals 1 and 2 on the alarm connector during a rectifier fail alarm condition...

Page 29: ...protective device rated for 15 A 48 VDC Output Connections WARNING Check for correct polarity before making connections CAUTION Spec No 561665 R48 1000C 5 includes an internal output circuit breaker This circuit breaker is shipped in the ON position The rectifier is equipped with plug in DC output connectors located on the bottom of the enclosure Mating connectors are provided Customer must provid...

Page 30: ... pressing nut then through the appropriate opening s in the sealing cable adapter installed in the sealing cable adapter housing and finally through the sleeve NOTE If multiple sealing cable adapters are furnished select and install the appropriate sealing cable adapter 6 Slide the appropriate wires into the appropriate pins of the connector housing Tighten the screw in the connector housing to se...

Page 31: ...OTE If multiple sealing cable adapters are furnished select and install the appropriate sealing cable adapter 6 Slide the appropriate wires into the appropriate pins of the connector housing Tighten the screw in the connector housing to secure the wire Torque to 0 8 N m 7 in lbs 7 Tighten the sleeve to the connector housing 8 Slide the sealing cable adapter housing into the sleeve 9 Tighten the re...

Page 32: ...TE If multiple sealing cable adapters are furnished select and install the appropriate sealing cable adapter 6 Slide the appropriate wires into the appropriate pins of the connector housing Tighten the screw in the connector housing to secure the wire Torque to 0 8 N m 7 in lbs 7 Tighten the sleeve to the connector housing 8 Slide the sealing cable adapter housing into the sleeve 9 Tighten the rea...

Page 33: ... opening s in the sealing cable adapter installed in the sealing cable adapter housing and finally through the sleeve NOTE If multiple sealing cable adapters are furnished select and install the appropriate sealing cable adapter 6 Slide the appropriate wires into the appropriate pins of the connector housing Tighten the screw in the connector housing to secure the wire Torque to 0 8 N m 7 in lbs 7...

Page 34: ...Return to terminal 4 48 VDC to terminal 4 Pins for wire connections Accepts wires in the range of 22 AWG to 16 AWG NOTE If the sleeve and sealing cable adapter housing are not separated before installing the cable the cable may twist inside the connector housing as the sleeve is tightened to the connector housing Perform these steps in the correct order to prevent this from happening 1 Strip 7 5 0...

Page 35: ...ing are not separated before installing the cable the cable may twist inside the connector housing as the sleeve is tightened to the connector housing Perform these steps in the correct order to prevent this from happening 1 Strip 7 5 0 5 mm 0 3 0 02 inch of insulation off the wires 2 With the dust cap installed unscrew the sleeve from the connector housing to expose the wiring terminals 3 Remove ...

Page 36: ...PUT NO CONNECTION ALARM AC INPUT Connectors Information Designation Vertiv P N AC Input 14190607 Alarm 14190611 Vertiv P N 14190611 No Connection No Connection DC Input 14190615 Vertiv P N 14190615 DC Output 14190623 Mfgr P N CT93 3TK1X Mfgr P N CT93 3TK1X CT93 8TK1Y Mfgr P N CT93 8TK1Y No Connection CT93 8TK1W A001 Mfgr P N CT93 8TK1W A001 CT93 8TK1Z A001 Mfgr P N CT93 8TK1Z A001 Vertiv P N 14190...

Page 37: ...C INPUT NO CONNECTION ALARM AC INPUT Connectors Information Designation Vertiv P N AC Input 14190607 Alarm 14190611 No Connection No Connection DC Input 14190615 DC Output 14190623 Mfgr P N CT93 3TK1X CT93 8TK1Y No Connection CT93 8TK1W A001 CT93 8TK1Z A001 CAN_H CAN_L Vertiv P N 14190611 Vertiv P N 14190615 Vertiv P N 14190623 AC INPUT AC Input L1 L2 N GND GND GND L2 N L2 N L1 L1 Vertiv P N 14190...

Page 38: ...DC INPUT CAN_H CAN_L DC INPUT 3 3 ALARM Rect Fail AC Fail CAN Fuse Alarm 1 2 3 4 5 6 7 8 3 4 5 1 8 2 6 7 3 4 4 1 1 2 3 2 DC OUTPUT 1 Return 48 VDC LOAD 4 DC OUTPUT 2 Return 48 VDC OUTPUT2 OUTPUT2 OUTPUT2 1 1 3 3 4 4 LOAD 5 LOAD 6 OUTPUT1 OUTPUT1 OUTPUT1 1 1 3 3 4 4 LOAD 1 LOAD 2 LOAD 3 3 4 4 1 1 2 3 2 3 4 4 1 1 2 3 2 Vertiv P N 14190611 Vertiv P N 14190615 Vertiv P N 14190609 Vertiv P N 14190609 A...

Page 39: ...cally starts Figure 25 Circuit Breaker Spec No 561665 R48 1000C 5 r Checking System Status DANGER Hazardous voltages are exposed when the cover is opened and power is applied to the product Procedure 1 Observe the status of the rectifier s local indicators If operating normally the status of these is as shown in Table 8 See Figure 26 for location 2 Ensure the front door is securely closed and the ...

Page 40: ...d Table 9 for indicator functions NOTE AC voltage must be present at the rectifier input terminals for indicators to be functional Figure 26 Local Indicator Locations Rectifier High Voltage Shutdown and Lockout Restart Procedure 1 Remove AC input power to the rectifier Wait 30 seconds or more until the LEDs on the rectifier extinguish Re apply AC input power to the rectifier LED Indicators Red Yel...

Page 41: ...ROUBLESHOOTING AND REPAIR Contact Information Refer to DC Power Outdoor Enclosure Service Contacts on page 43 for support contact information Troubleshooting Rectifier Current Sharing Imbalance When multiple rectifiers are operating in parallel and the load is greater than 20 if the current sharing imbalance among them is greater than 3 replace the rectifier exhibiting the current imbalance Rectif...

Page 42: ...ut under over voltage Correct the AC input voltage to within the acceptable range PFC under over voltage Replace the rectifier Moderate load sharing imbalance Replace the rectifier Rectifier over temperature protection Ambient temperature too high Alarm Indicator Red On Severe load sharing imbalance Rectifier output disabled for any reason including overvoltage shutdown and internal output fuse op...

Page 43: ...com Pricing and purchase orders for spare parts including but not limited to breakers cables fuses rectifier fans misc breaker and fuse panels enclosure fans doors and switches etc Phone 1 800 800 1280 option 5 DC POWER DEPOT REPAIR Email DCpower Repair Vertiv com Creates and processes RMAs for depot repair and refurbishment Determines repair and refurbishment lead times and pricing based on warra...

Page 44: ...Vertiv com Vertiv Headquarters 1050 Dearborn Drive Columbus OH 43085 USA UM1R481000CNA RF 10 19 ...

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