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20306744

11

WDV Series Gas Fireplace

VENT INSTALLATION 

INSTALLATION PLANNING 

There are two basic types of direct-vent installation:

Horizontal Termination

Vertical Termination

It is important to select the proper length of vent pipe for 

the type of termination you choose. It is also important to 

note the wall thickness. 

FOR HORIZONTAL TERMINATION

Select the amount of vertical rise desired. All horizontal run 

of venting must have 

1

4

" rise for every 12" of run towards 

the termination below 7

1

2

 feet of vertical rise from the floor 

of the fireplace. With 7

1

2

 feet or more vertical rise from 

the floor of the fireplace, the horizontal run may run level. 

NEVER run vent piping down. 

You may use up to three 90° elbows in this vent configura

-

tion. Refer to Vertical/Horizontal Termination Configurations 

on 

Page 15

.

Horizontal venting which incorporates the twist lock pipe 

must be installed on a level plane without an inclining or 

declining slope.

FOR VERTICAL TERMINATION

Measure the distance from the fireplace floor to the ceil

-

ing. Add the ceiling thickness, the vertical rise in an attic 

or second story, and allow for sufficient vent height above 

the roof line. 

NOTE:

 You may use two 45° elbows in place of a 90° elbow. 

You must follow rise to run ratios when using 45° elbows. 

The appliance is approved for use with three 90° elbows 

maximum or a combination of  90° and 45° elbows up to 

a maximum of 270°.

 

NOTICE

When  installing  in  a  chase,  you  should 

insulate the chase as you would the outside 

walls of your home. This is especially 

important  in  cold  climates.  Insulation 

should  be  considered  a  combustible 

material. Maintain proper clearances to all 

combustible materials. 

Treatment of firestops and construction of 

the  chase  may  vary  from  building  type  to 

building  type.  These  instructions  are  not 

substitutes  for  the  requirements  of  local 

building  codes. You  must  follow  all  local 

building codes. 

NOTICE

Never run the vent pipe level down. This 

may cause excessive temperatures which 

could cause a fire. 

W

ARNING

Always  maintain  minimum  clearances  around 

vent systems. The minimum clearances to 

combustibles  for  horizontal  and  vertical  vent 

pipe are 1" at the top, sides and bottom of the 

vent system. Do not pack the open air spaces 

with  insulation  or  other  materials.  This  could 

cause high temperatures and may present a fire 

hazard.

 

W

ARNING

For two-story applications, firestops are required at each 

floor level. If an offset is needed in the attic, additional pipe 

and elbows will be required.
You may use a chase with a vent termination with exposed 

pipe on the exterior of the house.
Refer to 

Installing A Vent System in an Outside Chase

 

below. If pipe is enclosed in chase, it is not exposed. 
It is very important that the venting system maintain its bal-

ance between the combustion air intake and the flue gas 

exhaust. Certain limitations apply to vent configurations 

and must be strictly followed.

INSTALLING A VENT SYSTEM IN AN 

OUTSIDE CHASE

A chase is a vertical boxlike structure built to enclose 

venting that runs along the outside of a building. A chase 

is required for such venting. 

For models purchased after 4/16/15, please see addendum.

Summary of Contents for WDV600NTSCSB

Page 1: ...to this manual For assistance or additional information consult a qualified installer service agency or the gas supplier Thisappliancemaybeinstalledinanaftermarket permanently located manufactured ho...

Page 2: ...Only Placement 28 Safety Barrier Screen Installation 29 Thank you and congratulations on your purchase of a Vermont Castings Group Fireplace PLEASE READ THE INSTALLATION AND OPERATION INSTRUCTIONS BE...

Page 3: ...talled by a qualified service person The glass door must be properly seated and sealed If this unit is not properly installed by a qualified service person with glass door properly seated and sealed c...

Page 4: ...draw all combustion air from outside of the dwelling through the vent pipe These appliances have been tested by CSA and found to comply with the established standards for VENTED GAS FIREPLACES in the...

Page 5: ...Model Fuel BTU h BTU h Qty 2 WDV500NTSC Nat 34 000 23 000 43 WDV500PTSC LP 33 000 25 500 1 28 mm WDV600NTSC Nat 45 000 28 000 36 WDV600PTSC LP 40 000 32 000 1 5 mm BEFORE YOU START Read this homeowner...

Page 6: ...1 0 4 1 m m 577 8 1470 mm 355 8 905 mm Rough Opening Height 780012 DVW WDV dims 461 8 1172 mm 85 16 211 mm Required Noncombustible Material Area Total Fireplace Width 3427 32 707 mm Figure 2 Fireplac...

Page 7: ...for sug gested locations Location should be out of high traffic areas and away from furniture and draperies due to heat from appliance Never obstruct the front opening of the fireplace Do not install...

Page 8: ...Failure to follow instructions exactly can create a fire hazard Theappliancecannotbeinstalledonacarpet tile or other combustible material other than wood flooring If installed on carpet or vinyl floo...

Page 9: ...k tile slate steel or other materials with a UL fire rating of Zero may be used to cover the black painted face of the appliance It is permissible to bring combustible wall board to the top of the sta...

Page 10: ...do so could result in serious injury property damage or loss of life Operation of improperly installed and maintained venting system could result in serious injury property damage or loss of life WAR...

Page 11: ...ou would the outside walls of your home This is especially important in cold climates Insulation should be considered a combustible material Maintain proper clearances to all combustible materials Tre...

Page 12: ...00 000 BTU h 30kW 6 15cm for appliances 10 000 BTU h 3kW 9 23cm for appliances 10 000 BTU h 3kW and 50 000 BTU h 15kW 12 30cm for appliances 50 000 BTU h 15kW C Clearance to permanently closed window...

Page 13: ...cal Dimension From the Floor of Unit to the Center of the Horizontal Vent Pipe Dimensions in Feet 50 From Floor to Center Figure 9 Termination Clearances TERMINATION CLEARANCES Termination clearances...

Page 14: ...height X required from the base of the flue collars to the center of the wall opening Figure 12 Step 4 Using appropriate length of pipe section s attach to fire place with three 3 screws Follow with t...

Page 15: ...90 elbow is fitted directly after 12 vertical section mounted to the top of the fireplace the maximum horizontal vent run before the termination or a vertical rise is 36 914 mm Figure 15 FP1176 max 90...

Page 16: ...to a depth of approximately 16 below base of snorkel Install drain pipe Install window well not supplied Refill hole with 12 of coarse gravel leaving a clearance of approximately 4 below snorkel Figu...

Page 17: ...21 Maximum Elbow Usage FP1179 Up to two 45 elbows may be used within the horizontal run For each 45 elbow used on the horizontal plane the maximum horizontal length must be reduced by 18 450 mm Examp...

Page 18: ...ue exit Mark the center point where the vent will penetrate the ceiling Drill a small locating hole a this point Drop a plumb line from the inside of the roof to the ceiling locating hole in the ceili...

Page 19: ...o add pipe sections until the height of the vent cap meets the minimum building code requirements NOTE You must increase vent height for steep roof pitches Nearby trees adjoining roof lines steep pitc...

Page 20: ...4 from the flex end and tighten 6 Secure the clamped inner section with three self tapping screws drilled equidistant just above the clamp perimeter B Installing the outer flex pipe Figure 26 1 Firmly...

Page 21: ...D Attaching flexible venting to vertical termination assemblies 1 When using Duravent pipe an Vermont Castings Group flex to pipe adapter FPA and or rigid pipe section s is required to connect the fle...

Page 22: ...sleet When using copper of flex connectors use only fittings approved for gas connections The gas control inlet is 3 8 NPT The gas control is equipped with a captured screw type pressure test point th...

Page 23: ...gulator 11 w c to 13 w c Pressure 3 Minimum Figure 32 Gas Connection Cap Approved Flexible Gas Line CSA Design Certified Equipment Shutoff Valve with 1 8 NPT Tap Sediment Trap Drip Leg Tee Joint Pipe...

Page 24: ...h mini mum 60 C wire in accordance with prevailing codes 2 Remove the external junction box cover by removing the screw from the side of the outside firebox wall Junction box was installed at the fact...

Page 25: ...er Green Ground Plug in Connector Control Board to Solenoid Gas In Gas Out Pilot Gas Tubing Valve Light 300 Watt Max 300 Watt Max CAUTION Electrical connections should only be performed by a qualified...

Page 26: ...ed Blower Light and Aux It is important to use the wires marked Blower or the control will not work correctly WARNING Electrical connections should only be performed by a qualified licensed electricia...

Page 27: ...ay from unit Lift glass frame up and away from unit FP2432 open cam levers Cam Levers FP2433 lift glass FP2431 remove glass 1 Front Access Door Spring Hinge Pin Figure 37 Remove Glass Frame DANGER HOT...

Page 28: ...sed to cover the entire floor and burner Three 3 bags of glass are supplied with the 600 Series fireplaces It is not necessary to use the entire 3rd bag of glass provided Too much glass can cut off th...

Page 29: ...TALLATION INSTRUCTIONS 1 Remove screen from packaging 2 Align the four tabs on the sides of the screen frame two top two bottom Figure 40 with the correspond ing slots on the firebox Figure 41 3 Slide...

Page 30: ...one Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department C Use only your finger to push in the master switch Never use tools If the switch will not fun...

Page 31: ...go to next step 4 Press the master switch to the ON position Within eight 8 seconds it will beep once This indicates the system is ready 5 Press ON button Sparker will spark and pilot flame will ligh...

Page 32: ...k out X LCD Backlight X Security Codes 16 X Countdown 6 hr Timer X Standard Thermostatic Control Mode X Smart Mode Thermostat Auto Flame Blower Modulation X Three Brightness Settings for Lights X Thre...

Page 33: ...he master switch Shutoff on the main burner is off RF Remote Receiver Push the RF receiver On Off button on the control board RF OFF On Off Beep once for ON and beep twice for OFF Learn Remote Hold th...

Page 34: ...very 2 sec until manual reset Low Battery One RED every 10s contin uously No or Low Thermopile Power Two RED every 10s contin uously Learning GREEN Flashes every 1 sec for 10 sec AC Power On GREEN sol...

Page 35: ...an extended period of time Never leave anything on top of the surface of the transmitter FP2646 TSFSC display Information Bar Touch Area Logo Bar Menus Adjustment Controls Function Areas of the LCD D...

Page 36: ...the Command Center will flash for 10 seconds 4 During the 10 seconds press the OFF button on the transmitter to learn Another two beeps will be given to confirm a successful learning Figure 48 WARNING...

Page 37: ...a Push and hold the TIMER button for 3 seconds Or b Use the OFF down buttons to decrease the Set Time to zero Or c Slide down on the arrow buttons to exit TIMER mode and shut off the fireplace THERMOS...

Page 38: ...s sent the ON up and OFF down buttons become flame height controller again 5 When the fan button is flashing slide up and down on the arrow buttons will turn the blower speed to High or Off directly w...

Page 39: ...hildproof mode SIGNATURE COMMAND SYSTEM OPERATION AUX CONTROL OPTIONAL The AUX control function is used to turn on or turn off the auxiliary component connected to the AC module of the Signature Comma...

Page 40: ...display is blank Low Battery Check battery installation or replace batteries LCD display shows funny display Low Battery Reset the transmitter see Reset ting the Transmitter setting Appliance does not...

Page 41: ...e main burner BURNER Inspect area around the injector Remove any lint or foreign material with a brush or vacuum BURNER FLAME The flames from the burner should be visually checked as soon as the heate...

Page 42: ...ss door assemblies MUST be supplied by the fireplace manufacturer No substitute materi als may be used Handle glass door with care to avoid striking or scratch ing it on hard objects To clean glass do...

Page 43: ...Battery polarity wrong LED on the Command Center does not show solid green The 5 pin connector on the AC board broken or bent AC plug is plugged to AC mains Battery voltage low Using battery Check va...

Page 44: ...3 Glass Frame Assembly 1 78D0027K 78D1038K 4 Safety Screen Barrier 1 20306602K 20306609K 5 Panel Access Door 1 78D0040K 78D1046K Junction Box Assembly not shown 1 26D2128 26D2128 Accessories Field Ins...

Page 45: ...20306744 45 WDV Series Gas Fireplace REPLACEMENT PARTS SIGNATURE COMMAND SYSTEM 780012 DVW SG parts 6 09 1 2 3 4 15 5 6 7 8a 9 14 8b 8c...

Page 46: ...9D0030 7 Injector 2 59D0062 69D0226 58D0051 20H3156 8a Burner Assembly 1 78D0033 78D0033 8b Burner Assembly 1 78D1058K 78D1058K 8c Burner Assembly 1 78D1057K 78D1057K 9 Venturi 2 69D1026 69D1026 69D10...

Page 47: ...ONES REPLACEMENT PARTS Item Description 500 Qty 600 Qty Part No 1 White Stone 1 5 5 78D0122 2 Light Gray Stone 2 5 5 78D0123 3 Dark Gray Stone 3 5 10 78D0124 4 Brown Stone 4 5 5 78D0125 5 Sand Stone 5...

Page 48: ...48 20306744 WDV Series Gas Fireplace HOT 1 2 3 4 5 6 9 7 8 10 730024 KHLDV vent parts VENT COMPONENTS REPLACEMENT PARTS For models purchased after 4 16 15 please see addendum...

Page 49: ...pe Length 58DVA 24 1204 5DT 24 5D24 3 4 36 Pipe Length 58DVA 36 1203 5DT 36 5D36 3 4 48 Pipe Length 58DVA 48 1202 5DT 48 5D48 4 4 81 2 Pipe Extension 58DVA 08A 5DT AJ 4 4 16 Pipe Extension 58DVA 16A 5...

Page 50: ...comply with the above requirements provided however that during said thirty 30 day period a battery operated carbon monoxide detector with an alarm shall be installed 2 Approved Carbon Monoxide Detec...

Page 51: ...also be void if the appliance is not operated and maintained according to the operating instructions supplied with the appliance and does not extend to 1 firebox burner assembly damage by accident ne...

Page 52: ...chure les caract ristique de rendement nerg tique de foyer au gaz nerguide Selon CSA P 4 1 09 149 Cleveland Drive Paris Kentucky 40361 www vermontcastingsgroup com EFFICIENCY RATINGS MODEL ENERGUIDE R...

Page 53: ...tandards and will operate safely when installed in accordance with this instruction manual Read all instructions before starting installation then follow these instructions carefully to maximize firep...

Page 54: ...nitial use and at least annually by a qualified field service person Inspect the external vent cap on a regular basis to make sure that no debris is interfering with the airflow Inspect entire venting...

Page 55: ...to make sure they have snapped together see Figure 3 and the seams are not aligned see Figure 4 Tug slightly on section A to confirm it has completely locked into place It is acceptable to use screws...

Page 56: ...ngth and prevent it from separating The slip section can then be attached to the next pipe section If the slip section is too long the inner and outer flues of the slip section can be cut to the desir...

Page 57: ...cal Pipe Sections Figure 8 Securing Horizontal Pipe Sections Figure 10 Align and Disassemble Vent Sections Figure 9 Rotate Seams for Disassembly INSTALL HORIZONTAL TERMINATION CAP Note For horizontal...

Page 58: ...p base Flash and seal as appropriate for siding material at outside edges of cap When installing a horizontal termination cap follow the cap location guidelines as prescribed by current ANSI Z223 1 an...

Page 59: ...herwise adjust pipe to desired length 4 A wall square firestop MUST BE installed if the vent passes through a ceiling or exterior combustible wall Cut a 10 wide x 10 high 254 x 254 mm opening through...

Page 60: ...e time slide the outer flue over the outer collar of the appliance Push the flex starter section into the appliance collar until all the lances have snapped in place Tug slight ly on the section to co...

Page 61: ...igh 254 x 305 mm opening through the wall or fram ing The framing members may need to be reinforced Position the firestop on the hole previously cut and se cure with screws or nails not provided Run v...

Page 62: ...tall three 3 self tapping 10 screws through the DVP flex starter into the starting collar of the appliance 2 Slide the small gear clamp over the inner flexible vent pipe and push out of the way 3 Pull...

Page 63: ...gure 19 Secure with three fasteners on each side Do not pack insulation around the pipe Insulation must be kept away from the pipe The gap between the vent pipe and firestop may be sealed Figure 18 In...

Page 64: ...outward on the bottom of the shield to allow attachment to ceiling firestop Bend remaining tabs inward on bottom of shield where it rests on the ceiling firestop to maintain the air space between the...

Page 65: ...f to Lowest Discharge Opening Caulk the gap between the roof flashing and the outside diameter of the pipe Caulk the perimeter of the flashing where it contacts the roof surface Caulk Pipe Flashing Fi...

Page 66: ...dimples in the outer collar of the cap into the outer flue of the vent See Figure 26 Termination Cap 1 of 3 Storm Collar Screws Caulk Figure 26Secure with Screws Attaching Flexible Venting to Vertica...

Page 67: ...er UL1777 Flex Pipe Flex Adapter Starter Roof Support Refer to Figures 5 6 Firestop Secure Screws 3 Places Equidistant Just Above Gear Clamp Gear Clamp 2 Flexible Pipe and Adapter Outer Collar Overlap...

Page 68: ...149 Cleveland Drive Paris Kentucky 40361 www vermontcastingsgroup com...

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