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VendCo KARISMA Installation - Use - Maintenance Download Page 7

© by N&W GLOBAL VENDING S.p.A. 

1

 

02-2014 4535 00

English

TablE of coNTENTs 

 PagE

 

 PagE

dEclaration

 

of

 

conformity

warnings

forEword  

2

dEvicE

 

idEntification

 

and

 

fEaturEs

 

2

in

 

casE

 

of

 

failurE

 

2

transport

 

and

 

storagE

 

2

machinE

 

positioning

 

3

tEcHNical

 

cHaractEristics

 

3

powEr

 

consumption

 

4

accEssoriEs

 

4

clEaNiNg aNd loadiNg 

5

main

 

switch

 

and

 

safEtiEs

 

5

hygiEnE

 

and

 

clEaning

 

5

usE

 

of

 

hot

 

bEvEragE

 

dispEnsErs

 

in

 

opEn

 

containErs

  6

coNtrols

 

aND

 

iNformatioN

 

6

loaDiNg

 

proDucts

 

7

coffEE

 

bEans

 

7

instant

 

products

  

7

milk

 

7

intErnally

 

suppliEd

 

tank

 

watEr

 

7

macHiNE

 

saNitizatioN

 

8

ground

 

trays

 

prEsEnt

 

8

mixEr

 

clEaning

 

9

clEaning

 

nozzlEs

 

and

 

spouts

 

10

coffEE

 

unit

 

clEaning

 

10

clEaning

 

of

 

thE

 

milk

 

tank

 

10

intErnally

 

suppliEd

 

watEr

 

tank

 

clEaning

 

10

start

-

up

 

11

wasH

 

cyclEs

 

11

milkEr

 

rinsE

 

11

cappuccino

 

makEr

 

wash

 

12

infusEr

 

unit

 

wash

 

cyclE

 

14

wash

 

functions

 

15

touchscrEEn

 

clEaning

 

15

sErvicE

 

suspEnsion

 

15

iNsTallaTioN 16

main

 

switch

 

and

 

safEtiEs

 

16

unpacking

 

thE

 

machinE

 

16

watEr

 

supply

 

17

solid

 

and

 

liquid

 

rEsiduEs

 

dischargE

 

18

ElEctrical

 

connEction

 

18

rEmoving

 

thE

 

sidE

 

and

 

rEar

 

panEls

 

20

sidE

 

modulEs

 

installation

 

20

dEscalEr

 

21

first

 

start

-

up

 

21

milk

 

pump

 

calibration

 

21

first

 

sanitization

 

22

opEratioN

 

22

EsprEsso

 

unit

 

22

variablE

-

dosE

 

coffEE

 

dosEr

  

23

milk

 

dElivEry

  

24

cappuccino

 

makEr

 

wash

 

cyclEs

 

25

stEam

 

dispEnsing

 

from

 

spout

 

25

hot

 

watEr

 

dispEnsing

 

from

 

spout

 

25

machinE

 

lighting

 

25

chEcks

 

and

 

sEttings

 

26

ProgrammiNg 27

EntEring

 

thE

 

programming

 

modE

 

27

browsing

 

modE

 

28

start

-

up

 

28

opEration

 

in

 

normal

 

usEr

 

status

 

29

maNagEr

 

mENu

  

29

ENgiNEEr

 

mENu

  

30

sElEctions

 

30

display

 

33

machinE

 

sEtup

 

33

calibration

 

35

diagnostics

 

36

countErs

 

39

wasH

 

mENu

 

40

wash

 

status

 

40

touchscrEEn

 

clEaning

 

40

usb

 

mENu

 

41

sEtup

 / 

graphics

 

41

statistics

 

41

maiNTENaNcE 42

gEnEralitiEs

 

42

main

 

switch

 

and

 

fusEs

 

42

EsprEsso

 

unit

 

maintEnancE

 

43

pErioDical

 

opEratioNs

 

44

sanitization

 

44

rEmovE

 

thE

 

product

 

containErs

 

47

rEmoving

 

thE

 

sidE

 

and

 

rEar

 

panEls

 

48

ElEctroNic

 

boarD

, 

rElay

, 

aND

 

solENoiD

 

valvE

 

fuNctioNs

 

48

cpu

 

activation

 

board

 

49

switching

 

powEr

 

supply

 

board

 

50

hydraulic

 

circuit

 

solEnoid

 

valvEs

 

50

boilEr

 

thErmal

 

protEction

 

52

softwarE

 

updatE

 

53

aPPENdix 55

Summary of Contents for KARISMA

Page 1: ...Installation Use Maintenance Translations of original instructions EN English Karisma 2 Espresso Doc No H4535EN00 Edition 1 02 2014...

Page 2: ......

Page 3: ...iques d signations qui ont t appliqu es conform ment aux r gles de la bonne pratique en mati re de s curit en vigueur dans l UE sont Deutsch Die harmonisierten Standards oder technischen Spezifikation...

Page 4: ...by children and by people having reduced physical sensorial or mental skills under the supervision of people responsible for their safety or specifically trained on the use of the machine Children sh...

Page 5: ......

Page 6: ......

Page 7: ...supply 17 solid and liquid residues discharge 18 electrical connection 18 removing the side and rear panels 20 side modules installation 20 descaler 21 first start up 21 milk pump calibration 21 first...

Page 8: ...ly one recognized by the manufacturer and contains all the information that allows the manufacturer to provide with speed and safety technical information of any kind and to facilitate the management...

Page 9: ...hat the back and side panels can be removed Technical characteristics Dimensions Height mm 747 Width mm 400 Depth mm 602 Depth with open door mm 854 Weight Kg 61 747 602 400 854 Fig 2 Electrical conne...

Page 10: ...s including the temperature and ventilation of the environment where the machine is located the temperature of the inlet water the boiler temperature etc A measurement at a room temperature of 22 C wa...

Page 11: ...ne must apply the self control procedures identified in accordance with Directive HACCP Hazard Analysis Critical Control Point and national legislation It is also a good idea to sanitize the surfaces...

Page 12: ...arding storage stor age temperature and expiry date The dispensed drinks should be consumed imme diately and in no case they should be stored and or packaged for later consumption Any other use is con...

Page 13: ...ose the lid 1 2 MAX Fig 6 1 Container 2 Container lock optional milk Only models with cappuccino maker The milk is collected with a suction hose from the milk container which must be stored according...

Page 14: ...w the machine software to recognize the operation liquid residues The liquid residue container can be easily removed even if it is directly connected to a drain in the mains To remove the solid residu...

Page 15: ...e from the connec tion of the water funnel Turn the water funnel locking ring counterclockwise and remove the mixer from the machine Pay particular attention to close it completely during reassembly s...

Page 16: ...ed with sanitizing solution 1 2 3 4 Fig 12 Models with cappuccino maker 1 Telescopic nozzle handle 2 Mixer nozzle only models with cappuccino maker 3 Mobile nozzles cover 4 Flow divider nozzle 1 2 3 F...

Page 17: ...zles which can be a source of injury to people Do not put your hands under the nozzle during the wash cycles The wash cycles do not replace the need to disas semble the components for regular sanitiza...

Page 18: ...For machines that do not have a drainage system for the liquid residue container before starting the wash cycle of the cappuccino maker it is recom mended to place a container under the nozzle with a...

Page 19: ...ontainer do you confirm During the wash cycle of the cappuccino maker it is possible to sanitize the milk tank taking care to mechani cally remove residues and visible films using swabs or brushes if...

Page 20: ...ct the machine performs 12 water dispensing cycles at intervals of 45 seconds For machines that do not have a drainage system for the liquid residue container place a container under the nozzle with a...

Page 21: ...cohol Before cleaning the touchscreen hold down the area with the Please select the drink message for 3 sec onds Press the Washes button input the password if required and press Touchscreen cleaning O...

Page 22: ...n of The closing of the door The presence of the containers The presence of ground trays In the absence of one of the conditions listed above the device is disabled With the door open there is no acce...

Page 23: ...al that may exist Installing a tap on the water system outside the ma chine in an accessible position is recommended 1 Fig 16 1 3 4 inlet water solenoid valve fitting from tank Only models without wat...

Page 24: ...cted to a 230 240V single phase line after having qualified personnel check that it is properly sized to handle the required load The machine is protected with 15 A fuses The machine is supplied witho...

Page 25: ...Fig 18 1 Connection terminal board 2 Strain relief 3 Electric cable 4 Wanne external For the single phase connection for the jumpers use the appropriate strips housed on the terminal board The wiring...

Page 26: ...n and test instructions which shall be scrupulously followed in order to maintain the safety of the machine Before installing the side panels it is necessary to unplug the machine from the power suppl...

Page 27: ...pened automatically until the hydraulic circuit is filled up They boilers solenoid valves open up to vent air and boilers are filled During the entire cycle the display will show installa tion Note In...

Page 28: ...ject to idle periods week ends etc even for less than two days it is good prac tice to enable the automatic washing functions before beginning to use the machine Operation Espresso unit After each sta...

Page 29: ...13 5 gr The upper piston positions itself automatically according to the programmed pressure Variable dose coffee doser A coffee dose is composed of two quantities of ground coffee released consecuti...

Page 30: ...The layouts provide for a combination between the selections and the dose which in any case can be changed It is possible to modify the combination of the doses and selections determined based on the...

Page 31: ...am button or depending on the model request the Steam selection The device delivers the steam opening of the steam solenoid valve EVLVAP until the set temperature of the beverage is reached default 70...

Page 32: ...it will be sufficient to remove the coffee unit and use the appropriate function of the test menu in technical mode see relevant paragraph Important The dose used is approximately between 7 and 13 5...

Page 33: ...nt conditions Normal user Machine start up door closure with the execution of the foreseen checks Dispensing selection and messages to the user Automatic wash cycles of the cappuccino maker if any Usb...

Page 34: ...e function Inserting the values When the machine software requires to enter alphanu meric values data and ON OFF parameters it is pos sible to use one of the following methods keypad that appears on t...

Page 35: ...with the details of the problem if there is more than one all the problems will be rotated During delivery a screen is shown indicating the status of preparation of the beverage You can stop the disp...

Page 36: ...ction you can define the wait time in sec onds from the end of the delivery to allow the pipes time to empty Product code This function can be used to assign a 16 character alphanumeric identification...

Page 37: ...coffee to deliver the coffee beverage Instant beverage parameters instant water dose You can define in CDV the amount of water to be used in the preparation of the beverage that uses the instant powd...

Page 38: ...e This function is active only if the machine has a payment module It sets the sale price of the drink the default prices are set to zero Arrangement on the display Allows you to change the position o...

Page 39: ...curs Reference selection It allows the user to choose the selection of reference for every grinder in the machine that has the automatic grinding adjustment the enabled display Language It is possible...

Page 40: ...ight digit numerical code which identifies the machine 00000000 as default Fan management This function allows you to enable the continuous opera tion of the steam extractor fans during preparation of...

Page 41: ...coffee dose for the subsequent selection This allows you to decrease the preparation time of a coffee solution By default this function is disabled empty coffee activation Allows to enable the Empty...

Page 42: ...onfirmation key the SELF TEST mes sage will flash It is possible to abandon each operation and go to the next one by pressing the cancel key the key starts the self test cycle Some of the controls are...

Page 43: ...ontrol microswitch is activated by the coffee unit gear motor cam This fault indicates that during handling of the infuser unit the control micro is not operated within a certain time limit it is poss...

Page 44: ...of the DC motors Machine block The machine shuts down if it reaches the number of coffee and instant beverages selections set separately with the selection counter function Coffee out of service The m...

Page 45: ...r maintenance Programmed maintenance Resets the counter which operates the scheduled main tenance alerts kit 1 maintenance or kit 2maintenance Coffee unit cycle reset It displays and resets the count...

Page 46: ...ck wash only with water of the infuser unit and mixers in sequence cappuccino maker rinse Only models with cappuccino maker This feature allows you to run the quick rinse only with hot water of the ca...

Page 47: ...download graphics to usb Allows you transfer the images located to the machine to the storage device connected to the USB port load graphics from usb Allows you transfer the images located to the mach...

Page 48: ...are the operations to be carried out and the related expiry dates they are obviously indicative because they depend on the conditions of use i e water hardness environment humidity and temperature typ...

Page 49: ...per piston upwards Remove and replace the upper seal Unscrew the upper filter so that it can be removed and replaced 1 2 3 4 5 6 7 8 Fig 26 1 Upper piston 2 Coffee outlet nozzle 3 Scraper 4 Rod 5 Late...

Page 50: ...hich need to be cleaned of any powder residue particularly in the funnel area the parts of the mixer which are in contact with the drink should also be steri lised Jets of water directed to the machin...

Page 51: ...free them Fig 29 Dip the parts for approx 20 minutes in a recipient con taining the previously prepared sterilising solution Wash all the components with sterilising products fol low the dosage indic...

Page 52: ...ent and the instant beverages nozzles For models with cappuccino maker separate all the parts of the milker nozzle and check the state of wear of the seals replacing them if necessary proceed with the...

Page 53: ...e containers are provided with a safety magnet that indicates the presence absence of the con tainers to the control electronics In the absence of the containers the grinders are disabled To remove th...

Page 54: ...esthetic side Electronic board relay and solenoid valve functions The electronic boards are designed to be used on sev eral models of machines In case of replacement or in order to change the per form...

Page 55: ...37 1 J21 Fan 2 J28 Not used 3 J9 Board power supply 24 Vdc 4 DL5 5Vdc presence yellow led 5 J14 Not used 6 J17 Espresso unit motor J17 7 24Vdc Safety Relay 8 J24 General stroke counter 9 DL1 tab rese...

Page 56: ...require calibration and or mainte nance 1 3 4 2 Fig 38 1 24V Connector 2 Protection fuse on the 24V 3 Mains power supply connector 4 Protection fuse on the power supply network hydraulic circuit sole...

Page 57: ...lenoid valve EVAG rear side view 4 5 6 1 2 3 Fig 41 1 Steam boiler load solenoid valve EEAVAP 2 Hot water spout solenoid valve EVH2O 4 3 Instant beverage solenoid valve 4 Mains water solenoid valve EE...

Page 58: ...iler exceeds the safety temperature 140 C To reset the thermostat with capillary unscrew the cover and press the reset button 2 1 6 5 7 3 4 Fig 42 1 Temperature probe 2 Capillary 3 Thermostat with cap...

Page 59: ...tat with capillary reset button cover Software update Touchscreen with the machine turned off insert the USB drive of the touchscreen operating system turn on the machine and wait for the operation co...

Page 60: ...by N W GLOBAL VENDING S p A 54 02 2014 4535 00 This page is intentionally left blank...

Page 61: ...by N W GLOBAL VENDING S p A 55 02 2014 4535 00 APPENDIX Wiring diagrams hydraulic circuits menu browsing...

Page 62: ...15 0 J11 4 9 F 230 240V N 230 240V EEA vap J16 7 9 J16 2 EVvap J16 8 20 J20 6 0 J20 4 EV AIR J20 3 60 70 J20 2 PM MLK NTC CVAP J20 9 7 EV pinz 4 EVW EMU J16 10 26 J16 11 71 EVW MLK MILKER J13 6 9 3 J1...

Page 63: ...5 8 45 J16 1 EV H2O J16 4 70 J16 5 91 RL3 J22 3 80 J22 2 79 RL1 J22 1 2 J8 6 30 PM PR rete 70 J11 1 NTC VAP J16 12 6 EVL VAP J20 3 70 92 J22 8 J22 9 0 J20 9 7 EV pinz 26 J15 2 Idec 70 J8 2 1 3 2 1 2...

Page 64: ...40V EEA vap J16 7 9 J16 2 J16 8 20 J16 12 6 NTC CVAP 4 EV1 J16 10 26 J13 6 9 3 J13 5 MIP J1 1 J1 2 Salim J2 6 J2 1 24Vdc 2 0 1 6 2 2 0 IVA 1 0 8 6 4 1 2 RL30 1E 2C F 230V 9 0 9 0 45 GND OUT 1 3 2 CV 1...

Page 65: ...EV1 J16 10 26 J22 1 J15 13 0 J13 6 9 3 8 J13 3 7v J13 5 J13 4 J13 2 MIP MCAF1 MCAF2 J2 6 J2 1 Vdc 2 0 7 J13 1 2 2 0 2 CCG 3 8 J24 1 J24 2 VENT J21 1 3 1 2 6 6 J21 4 2 2 J21 2 6 2 1 VENT 90 2 1 Sled va...

Page 66: ...AP 2 1 Only some models 2 Only models with cappuccino maker 16 STEAM BOILER LOAD SOLENOID VALVE EEAVAP 17 HOT WATER SPOUT SOLENOID VALVE EVH2O 1 18 INSTANT BEVERAGE SOLENOID VALVE 19 ESPRESSO BOILER 2...

Page 67: ...PUMP 3 ESPRESSO BOILER VOLUMETRIC COUNTER 4 STEAM BOILER LOAD SOLENOID VALVE EEAVAP 5 ESPRESSO BOILER 6 MIXING SOLENOID VALVE 7 HOT WATER SPOUT SOLENOID VALVE EVH2O 8 STEAM SPOUT SOLENOID VALVE EVLVAP...

Page 68: ...ating Manager Technical Washes USB On bottom left the EXIT button brings back to the menu selection screen In the middle are the first level menu entries with the reference number of the function lowe...

Page 69: ...________________ ________________________________________________ ________________________________________________ ________________________________________________ ____________________________________...

Page 70: ...________________ ________________________________________________ ________________________________________________ ________________________________________________ ____________________________________...

Page 71: ...ept any responsibility for any inaccuracies contained in this publication which can be ascribed to printing and or transcription errors All instructions drawings tables and information contained in th...

Page 72: ......

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