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10 Diagnostics and servicing

VEGAPULS 42 • Three-wire with IO-Link (2 x transistor or 4 … 20 mA plus 1 x transistor)

1016153-EN-230316

• 

Ask the agency serving you to get the address for the return ship-

ment. You can find the agency on our homepage.

Summary of Contents for VEGAPULS 42

Page 1: ...Operating Instructions Radar sensor for continuous level measurement VEGAPULS 42 Three wire with IO Link 2 x transistor or 4 20 mA plus 1 x transistor Document ID 1016153...

Page 2: ...1 General instructions 11 4 2 Mounting instructions 11 5 Connecting to power supply 17 5 1 Preparing the connection 17 5 2 Connection procedure 17 5 3 Wiring plan 18 5 4 Switch on phase 18 6 Access p...

Page 3: ...harmaceutical certificates 38 12 3 Conformity 38 12 4 NAMUR recommendations 38 12 5 Environment management system 38 13 Supplement 40 13 1 Technical data 40 13 2 IO Link 45 13 3 Dimensions 54 13 4 Ind...

Page 4: ...page of this instruction refers to the Docu ment ID By entering the Document ID on www vega com you will reach the document download Information note tip This symbol indicates helpful additional info...

Page 5: ...tate of the art instrument complying with all prevailing regulations and directives The instrument must only be operated in a technically flawless and reliable condition The operator is responsi ble f...

Page 6: ...pective country Further information is available in the document Radio approvales on our homepage The available radio approvals can also be found on our homepage 2 6 Installation and operation in the...

Page 7: ...protection with Bluetooth versions with Bluetooth access code Emergency Bluetooth unlock code Emergency device code The further scope of delivery encompasses Documentation Ex specific Safety instructi...

Page 8: ...t There you can find the following information about the instrument Order data Documentation Software Alternatively you can find all via your smartphone Scan the QR code on the type label of the devic...

Page 9: ...The housing with display and adjustment unit can be rotated 330 for optimum readability and operability without tools 3 4 Packaging transport and storage Your instrument was protected by packaging du...

Page 10: ...EN 230316 Protected against solar radiation Avoiding mechanical shock and vibration Storage and transport temperature see chapter Supplement Technical data Ambient conditions Relative moisture 20 85 3...

Page 11: ...mical properties of the medium Abrasion and mechanical influences Protect your instrument against moisture ingress through the following measures Use a suitable connection cable see chapter Connecting...

Page 12: ...evice is installed in the center of dished or round vessel tops multiple echoes can arise However these can be suppressed by an appropriate adjustment see chapter Set up If you cannot maintain this di...

Page 13: ...t the medium surface not the inflowing product Fig 5 Mounting of the radar sensor with inflowing medium With threaded connection the antenna end should protrude at least 5 mm 0 2 in out of the nozzle...

Page 14: ...Socket diameter d Socket length h 25 4 mm 1 100 mm 3 9 in 40 mm 1 150 mm 5 9 in 50 mm 2 200 mm 7 9 in 80 mm 3 300 mm 11 8 in 100 mm 4 400 mm 15 8 in 150 mm 6 600 mm 23 6 in Tab 2 Antenna diameter G1 1...

Page 15: ...th deflectors In liquids direct the device as perpendicular as possible to the me dium surface to achieve optimum measurement results Fig 9 Alignment in liquids If there are agitators in the vessel a...

Page 16: ...hree wire with IO Link 2 x transistor or 4 20 mA plus 1 x transistor 1016153 EN 230316 Note If foams lead to measurement errors you should use the biggest pos sible radar antennas or as an alternative...

Page 17: ...safety extra low voltage with suitable internal or external limitation of the output current Keep in mind the following additional factors that influence the operat ing voltage Lower output voltage of...

Page 18: ...3 NPN switching 4 Current output Contact plug connector Function Polarity 1 Voltage supply Plus 2 Transistor output 2 or current output 3 Voltage supply Minus 4 Transistor output 1 or IO Link port 5 4...

Page 19: ...y Bluetooth access code enables Bluetooth communi cation to be established in the event that the Bluetooth access code is no longer known It can t be changed The emergency Bluetooth access code can be...

Page 20: ...crypt ed SHA 256 algorithm 6 3 Storing the codes in myVEGA If the user has a myVEGA account then the Bluetooth access code as well as the device code are additionally stored in his account under PINs...

Page 21: ...automatically contin ued Select the requested instrument in the device list When establishing the connection for the first time the operating tool and the sensor must authenticate each other After th...

Page 22: ...ctivated at any time It is recommended to enter a personal 6 digit device code To do this go to menu Extended functions Access protection menu item Protection of the parameter adjustment 7 3 Parameter...

Page 23: ...the Bluetooth USB adapter using the Project Wizard After activating the integrated Bluetooth or the Bluetooth USB adapt er devices with Bluetooth are found and created in the project tree 8 2 Connect...

Page 24: ...isappears when the connection is restored Parameter adjustment of the device is only possible if the parameter protection is deactivated When delivered parameter protection is deactivated by default a...

Page 25: ...nstration Vessel height 0 m 15 m Switching output SSC 1 1 Switching output SSC 1 2 SSC 1 2 can only be selected if output 2 is defined as a switch ing output Mode Deactivated single point window doubl...

Page 26: ...success idle Current output distance A max value Accept current measured value Current output distance B min value Accept current measured value 360 status indication Brightness illuminated ring LED...

Page 27: ...adjustment Measured value status Status outputs Status additional measured values Echo curve Indication of echo curve Peak indicator Peak indicator distance measurement relia bility meas rate electro...

Page 28: ...ita tor blades The false signals are given a lower relevance or amplitude by a larger value of SP05 They are thus more strongly suppressed in their evaluation Use for level echoes with changing amplit...

Page 29: ...imum reliability Nevertheless faults can occur during operation These may be caused by the following e g Sensor Process Voltage supply Signal processing The first measures are Evaluation of fault mess...

Page 30: ...The 360 status indication on the device see chapter Configura tion shows the following Device status Switching status of the transistor output Operating status 2 This enables simple on site diagnosis...

Page 31: ...n check The instrument is being worked on the measured value is temporarily invalid for example during simulation This status message is inactive by default Out of specification The measured value is...

Page 32: ...on Wait for the automatic end after 60 mins Code Text message Cause Rectification S600 Impermissible electron ics temperature Temperature of the electronics in the non specified range Check ambient te...

Page 33: ...to Hold value If the level is too low the reason could be a line resistance that is too high Liquids Measurement error at constant level Fault description Cause Rectification Measured value shows a to...

Page 34: ...multiple echo In case of interferences due to instal lations in the close range Change polarisation direction Chose a more suitable installation po sition Measured value jumps to wards 100 during fil...

Page 35: ...ing With bulk solids use radar sensor with purging air connection 10 6 Software update The device software is updated via Bluetooth The following components are required Instrument Voltage supply PC n...

Page 36: ...servicing VEGAPULS 42 Three wire with IO Link 2 x transistor or 4 20 mA plus 1 x transistor 1016153 EN 230316 Ask the agency serving you to get the address for the return ship ment You can find the a...

Page 37: ...injury e g due to high pressures or tem peratures as well as aggressive or toxic media Avoid this by taking appropriate protective measures 11 2 Disposal Pass the instrument on to a specialised recyc...

Page 38: ...The corresponding certificates can be found on our homepage 12 3 Conformity The device complies with the legal requirements of the applicable country specific directives or technical regulations We co...

Page 39: ...mA plus 1 x transistor 1016153 EN 230316 tection The environment management system is certified according to DIN EN ISO 14001 Help us to meet these requirements and observe the environmental instructi...

Page 40: ...KM EPDM Materials non wetted parts Electronics housing 316L und PBT PC Illuminated ring PC M12 x 1 plug connector Contact support PBT PC Contacts CuZn nickel layer and 0 8 m gold plated Weight approx...

Page 41: ...measured value 21 mA 3 6 mA Default Max output current 21 5 mA Load See load resistance under Power supply Output variable Three wire 1 x transistor Output signal Transistor PNP or NPN can be configur...

Page 42: ...60 mbar 86 106 kPa 12 5 15 4 psig Installation reference conditions 4 Min distance to internal installations 200 mm 7 874 in Reflector Flat plate reflector False reflections Biggest false signal 20 dB...

Page 43: ...ctral transmission power density 34 dBm 50 MHz EIRP Max power density at a distance of 1 m 3 W cm Ambient conditions Ambient temperature device 40 70 C 40 158 F Ambient temperature display 25 70 C 13...

Page 44: ...84 F 1 hour 135 C 275 F Electromechanical data Round plug connector 4 pole with M12 x 1 screw connection Bluetooth interface Bluetooth standard Bluetooth 5 0 Frequency 2 402 2 480 GHz Max emitted powe...

Page 45: ...Protection rating Connection technology Protection according to EN 60529 IEC 529 Protection according to NEMA UL 50E M12 x 1 plug IP66 IP67 IP69 Type 6P Altitude above sea level 5000 m 16404 ft Protec...

Page 46: ...Bit Boolean Out2 1 Bit Boolean Measured value 32 Bit Float Events HexCode Type 6202 0x183A FunctionCheck 6203 0x183B Maintenance 6204 0x183C OutOfSpec 6205 0x183D Failure Device data ISDU Device data...

Page 47: ...ng32 R W LocationTag 26 0x001A 32 String32 R W DeviceStatus 36 0x0024 1 U8 R DetailedDeviceS tatus 37 0x0025 12 U8 12 R PDin 40 0x0028 6 R See process data word Teach Select 58 0x003A 1 U8 W 1 Channel...

Page 48: ...4 21 5 mA Filling height A 20 mA 277 0x0115 4 Float R W 0 15000 Filling height B 4 mA 278 0x0116 4 Float R W 0 15000 Bluetooth access code 279 0x0117 6 String6 R W Numerical value Protection of param...

Page 49: ...255 Siganlizing switching output switching output Green 294 0x0126 1 U8 R W 0 255 Siganlizing switching output switching output Blue 295 0x0127 1 U8 R W 0 255 Siganlizing switching output operation s...

Page 50: ...ng Upper lim it range 4 310 0x0136 4 Float R W 0 15000 Free signalling Colour se lection range 5 311 0x0137 1 U8 R W 0 Individually colour 1 Red 2 Orange 3 White 4 Green 5 Blue 6 Yellow 7 No signallin...

Page 51: ...tegration time 331 0x014B 4 Float R W 0 999s Transistor function 332 0x014C 1 U8 R W 0 pnp 1 npn Function output 2 333 0x014D 1 U8 R W 0 switching output SSC1 2 1 currentoutput 4 20 mA Output 1 Switch...

Page 52: ...easure rate 352 0x0160 4 Float R Switching output 1 353 0x0161 1 U8 R Switching output 2 354 0x0162 1 U8 R Current output 355 0x0163 4 Float R Device status acc to NE 107 356 0x0164 1 U8 R Device stat...

Page 53: ...on value 386 0x0182 1 U8 R W 0 Open 1 Closed Simulation switching out put 2 387 0x0183 1 U8 R W 0 Off 1 On Simulation value 388 0x0184 1 U8 R W 0 Open 1 Closed Simulation current output 389 0x0185 1 U...

Page 54: ...nal suppression 167 0x00A7 W Teach current output min value 168 0x00A8 W Teach current output max value 169 0x00A9 W 13 3 Dimensions 153 2 mm 6 03 22 mm 0 87 G 1 1 NPT SW 41 39 mm 1 54 41 mm 1 61 152...

Page 55: ...G 1 1 NPT SW 41 39 mm 1 54 41 mm 1 61 199 3 mm 7 85 22 mm 0 87 G 3 4 3 4 NPT 32 mm 1 26 203 9 mm 8 03 29 3 mm 1 15 G1 29 5 mm 1 16 39 9 mm 1 57 204 1 mm 8 04 29 5 mm 1 16 G1 39 9 mm 1 57 2 1 3 4 Fig...

Page 56: ...lec tuelle Pour plus d informations on pourra se r f rer au site www vega com VEGA lineas de productos est n protegidas por los derechos en el campo de la propiedad indus trial Para mayor informaci n...

Page 57: ...57 Notes VEGAPULS 42 Three wire with IO Link 2 x transistor or 4 20 mA plus 1 x transistor 1016153 EN 230316...

Page 58: ...58 Notes VEGAPULS 42 Three wire with IO Link 2 x transistor or 4 20 mA plus 1 x transistor 1016153 EN 230316...

Page 59: ...59 Notes VEGAPULS 42 Three wire with IO Link 2 x transistor or 4 20 mA plus 1 x transistor 1016153 EN 230316...

Page 60: ...ning scope of delivery application practical use and operat ing conditions of the sensors and processing systems correspond to the information available at the time of printing Subject to change witho...

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