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Vega FIBERTRAC 31, Operating Instructions Manual

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Vega FIBERTRAC 31 Operating Instructions Manual Download Page 83

83

13 Supplement

FIBERTRAC 31 • Profibus PA

43833-EN-170126

Device name

Instrument ID

GSD file name

VEGA

Instrument class in 

profile 3.02

VEGA

Profile-specific

SOLITRAC 31

0xCF4

0x9702

VE010CF4.GSD

PA139702.GSD

POINTRAC 31

0xD48

0x9702

VE010D48.GSD

PA139702.GSD

WEIGHTRAC 31

0xCF8

0x9702

VE010CF8.GSD

PA139702.GSD

Cyclical data traffic

The master class 1 (e.g. PLC) cyclically reads out measured values from the sensor during opera

-

tion. The below block diagram below shows which data can be accessed by the PLC.

1

Electronic

Temperature

Count

Rate

Primary

Value

Fig. 28: FIBERTRAC 31: Block diagram with AI FB 1 … AI FB 3 OUT values
TB  Transducer Block

FB 1 … FB 3 

Function Block

1  Output value, adjustable (depending on instrument type and application - see following list)

• 

Process temperature

• 

Vapour density

• 

Density

• 

Volume flow

• 

Ground

• 

Belt speed

• 

Loading

Module of the PA sensors

For the cyclic data traffic, FIBERTRAC 31 provides the following modules:

Summary of Contents for FIBERTRAC 31

Page 1: ...Operating Instructions Radiation based sensor for continuous level and interface measurement FIBERTRAC 31 Profibus PA Document ID 43833...

Page 2: ...ns 13 4 2 Mounting instructions 14 5 Connecting to power supply 5 1 Preparing the connection 18 5 2 Connection Level measurement 21 5 3 Connection Level detection 24 5 4 Connection Summation 26 5 5 Se...

Page 3: ...date 75 11 6 How to proceed if a repair is necessary 75 12 Dismount 12 1 Dismounting steps 76 12 2 Disposal 76 13 Supplement 13 1 Technical data 77 13 2 Communication Profibus PA 82 13 3 Dimensions 86...

Page 4: ...onnel and put into practice by them 1 3 Symbols used Information tip note This symbol indicates helpful additional information Caution If this warning is ignored faults or malfunctions can result Warn...

Page 5: ...state of the art instrument complying with all prevailing regulations and guidelines The instrument must only be operated in a technically flawless and reliable condition The operator is responsible...

Page 6: ...equirements of the following NAMUR recom mendations NE 21 Electromagnetic compatibility of equipment NE 43 Signal level for fault information from measuring transduc ers NE 53 Compatibility of field d...

Page 7: ...al instructions Protection of the environment is one of our most important duties That is why we have introduced an environment management system with the goal of continuously improving company enviro...

Page 8: ...wing instrument data on our homepage Product code HTML Delivery date HTML Order specific instrument features HTML Operating instructions and quick setup guide at the time of ship ment PDF Order specif...

Page 9: ...ope emits focussed gamma rays that are attenuated when penetrat ing the vessel wall and the medium The PVT detector on the opposite side of the tank receives the radiation whose strength is dependent...

Page 10: ...less adjustment via standard adjustment devices Smartphone tablet iOS or Android operating system PC notebook with Bluetooth USB adapter Windows operating system You can find further information in th...

Page 11: ...ntainer When handling radioactive sources unnecessary radiation exposure must be avoided An unavoidable radiation exposure must be kept as low as possible Take note of the following three important me...

Page 12: ...rgo official dose monitoring are allowed into these control areas You can find the respectively valid limit values for control areas in the guideline of the respective authority in Ger many for exampl...

Page 13: ...esses and on cooled or heated vessels Make sure that all parts of the instrument exposed to the process are suitable for the existing process conditions These are mainly Active measuring component Pro...

Page 14: ...mation for your measuring point You must follow the instructions in this Source Sizing document in addition to the following mounting instructions The following mounting information is applicable as l...

Page 15: ...lamp approx every 450 mm 17 72 in Adjust the distances between the attached mounting clips Take note of the minimum bending radius of the sensor which is 305 mm 12 in X Fig 4 Mounting clamp x Hole for...

Page 16: ...to a common signal If several sensors are cascaded the measuring ranges of the indi vidual detectors must directly join each other The detectors must also slightly overlap Make sure that the red marki...

Page 17: ...the instrument by providing a suitable insulation against the heat or mounting the instrument further away from the heat source Make sure these measures are taken into account already in the plan nin...

Page 18: ...nding on the instrument version The data for power supply are specified in chapter Technical data General requirements Use cable with round cross section for instruments with housing and cable gland T...

Page 19: ...ly to ground potential at the power supply unit in the connection box and at the sensor The screen in the sensor must be connected directly to the internal ground terminal The ground terminal outside...

Page 20: ...f flexible cores without end sleeves press the rectangular lock opening with a small screwdriver the terminal opening is freed When the screwdriver is released the terminal opening closes again 7 Chec...

Page 21: ...5 6 8 1 2 3 4 1 1 2 4 L N PE 5 6 22 11 12 21 22 19 20 18 17 14 13 16 15 12 9 10 11 Fig 8 Electronics and terminal compartment with non Ex instruments and instruments with non intrinsically safe curren...

Page 22: ...y and come with the Ex approved instruments 6 8 9 4 5 7 1 2 3 1 1 2 4 L N PE 5 6 22 11 12 21 22 19 20 18 17 14 13 16 15 12 Fig 10 Electronics and terminal compartment Ex d with instruments with intrin...

Page 23: ...ent Ex ia with instruments with intrinsically safe current output 1 Terminals for Profibus PA 2 Contact pins for the display and adjustment module or interface adapter 3 Terminals for the external dis...

Page 24: ...ace for sensor sensor communication MGC 10 Setting the bus address for sensor sensor communication MGC 3 5 6 7 8 2 1 Fig 13 Adjustment and connection compartment with non Ex instruments and instrument...

Page 25: ...ansistor 6 Switching input floating 7 Transistor output 8 Interface for sensor sensor communication MGC 9 Setting the bus address for sensor sensor communication MGC 4 5 6 7 8 2 3 4 1 2 1 Fig 15 Adjus...

Page 26: ...instrument must have the function Level For this purpose select under the menu item Setup Application the function Level Set the address setting MGC on the Master instrument to 99 For this purpose th...

Page 27: ...19 20 18 17 14 13 16 15 12 1 1 2 4 5 6 9 10 11 22 11 12 21 22 19 20 18 17 14 13 16 15 12 1 1 2 4 5 6 9 10 11 22 11 12 21 22 19 20 18 17 14 13 16 15 12 bus bus M M S S S S bus bus bus bus Fig 16 Electr...

Page 28: ...is carried out either via The address selection switch in the electronics compartment of the instrument address setting via hardware The display and adjustment module address setting via software PACT...

Page 29: ...ronics you can choose any one of four different posi tions each displaced by 90 3 Press the display and adjustment module onto the electronics and turn it to the right until it snaps in 4 Screw housin...

Page 30: ...t input Jump to next higher menu The instrument is operated via the four keys of the display and adjustment module The individual menu items are shown on the LC display You can find the function of th...

Page 31: ...ith the following func tions Setup Settings e g for measurement loop name isotope applica tion background radiation adjustment signal output Display Settings for example language measured value displa...

Page 32: ...e addressing is effective if an address less than 126 is set with the address selection switches on the electronics module of FIBERTRAC 31 In such case software addressing has no effect only the set h...

Page 33: ...o the next menu item with the ESC and the key Enter here the respective application This menu item enables adaptation of the sensor to the requested ap plication You can choose between the following a...

Page 34: ...t suitable for your application and must be re placed by real values Delete this value pair in the following procedure and carry out the linearisation Due to the measuring principle itself there is no...

Page 35: ...e actual count rate Accept the value pair with OK Depending on whether you started with a full or an empty vessel you have to continue emptying or filling the vessel Carry out such a linearisation wit...

Page 36: ...his menu item is only available if a linearization was already carried out Show table In this menu item you can show the individual value pairs of the linearization Linearization Delete You can also d...

Page 37: ...nu item you can adjust the damping of the sensor With it you can suppress fluctuations in the measured value indication caused e g by an agitated product surface This time can be between 1 and 1200 se...

Page 38: ...ne its function as well as the switching points When the output of the process values is set you can choose be tween overfill and dry run protection The relay outputs of the sensor react accordingly Y...

Page 39: ...this PIN number Caution When the PIN is active adjustment via PACTware DTM as well as other systems is also blocked In delivery status the PIN is 0000 Call our service department if you have modified...

Page 40: ...tment points the higher the differential value Delta I and the more reliable the measurement A Delta I value below 10 is an indication for a critical measurement To increase the Delta I value you have...

Page 41: ...u item you can set the actual date time and display format When a reset is carried out all settings with only a few exceptions are reset The exceptions are PIN language and SIL The following reset fun...

Page 42: ...be available or they may be differently assigned Menu Menu item Default value Setup Sensor address 126 Measurement loop name Sensor Isotope Cs 137 Application Level Background radiation 0 ct s Unit o...

Page 43: ...version of the instrument Date of manufacture shows calibration date and the date of the last change Profibus Ident Number shows the Profibus ident number Instrument features shows further instrument...

Page 44: ...tup Settings e g for measurement loop name isotope applica tion background radiation adjustment signal output Display Settings for example language measured value display Diagnosis Information for exa...

Page 45: ...e addressing is effective if an address less than 126 is set with the address selection switches on the electronics module of FIBERTRAC 31 In such case software addressing has no effect only the set h...

Page 46: ...u item enables adaptation of the sensor to the requested ap plication You can choose between the following applications Level Point level or Summation Slave In this menu item you can activate the func...

Page 47: ...default setting is a damping of 0 s In the menu item Lock unlock adjustment you can protect the sen sor parameters against unauthorized or inadvertent modification The sensor is locked unlocked perma...

Page 48: ...to default values Order specific settings are deleted Peak values of measured value Resetting of the parameter adjust ments in the menu item Setup to the default values of the respective instrument O...

Page 49: ...tup Settings e g for measurement loop name isotope applica tion background radiation adjustment signal output Display Settings for example language measured value display Diagnosis Information for exa...

Page 50: ...e addressing is effective if an address less than 126 is set with the address selection switches on the electronics module of FIBERTRAC 31 In such case software addressing has no effect only the set h...

Page 51: ...th OK and jump to the next menu item with the ESC and the key Enter here the respective application This menu item enables adaptation of the sensor to the requested ap plication You can choose between...

Page 52: ...tup This menu item appears only if you have selected Single point adjustment as adjustment mode Setup Adjustment mode In this menu item you determine the point at which the FIBERTRAC 31 should switch...

Page 53: ...ust ment as adjustment mode Setup Adjustment mode In this menu item you can set the min pulse rate ct s at which the sensor should switch over Fill the vessel until the FIBERTRAC 31 is covered You thu...

Page 54: ...RAC 31 Since the adjustment is very comprehensive the menu points of Function Blocks 1 FB1 were put together in a submenu In menu item Channel you determine which measured value the output refers to I...

Page 55: ...ached Dry run protection the relay will deenergise safe state when the min level is reached Make sure that you have selected the correct characteristics See menu item Setup Current output mode In the...

Page 56: ...e is described in the following This menu item enables the setting of the requested national lan guage In delivery status the sensor is set to the ordered national language If no language is preset yo...

Page 57: ...urement The automatically calculated damp ing is also oriented around the Delta I value The higher the value the lower the damping A Delta I value below 10 is an indication for a critical measurement...

Page 58: ...ent Order specific settings are deleted Default settings Resetting of the parameter adjustment like under Basic settings In addition special parameters are reset to default values Order specific setti...

Page 59: ...and adjustment module Write parameter adjustment data from the display and adjustment module into the sensor The copied data are permanently saved in an EEPROM memory in the display and adjustment mod...

Page 60: ...ta in the sensor can be saved in the display and adjustment module The procedure is described in menu item Copy device settings in the menu Additional settings The data remain there permanently even i...

Page 61: ...function Setup The smartphone tablet searches automatically for Bluetooth capable instruments in the area The message Searching is displayed The found instruments will be listed on the left side of t...

Page 62: ...played on the smart phone tablet After connection the sensor adjustment menu is displayed on the respective adjustment instrument If the connection is interrupted e g due to a too large distance be tw...

Page 63: ...one tablet Bluetooth FIBERTRAC 31 Profibus PA 43833 EN 170126 Enter the requested parameters and confirm via the keyboard or the editing field The settings are then active in the sensor Close the app...

Page 64: ...FDT standard are required The up to date PACTware version as well as all available DTMs are compiled in a DTM Collec tion The DTMs can also be integrated into other frame applications according to FD...

Page 65: ...well as import export functions are also part of the standard version In the full version there is also an extended print function for complete project documentation as well as a save function for me...

Page 66: ...other After successful authentication the next connection functions without authentication For authentication enter in the next menu window the 4 digit PIN You can find this PIN on Type label support...

Page 67: ...a a Windows PC the configuration software PACTware and a suitable instrument driver DTM according to FDT standard are required The latest PACTware version as well as all available DTMs are compiled in...

Page 68: ...EN 170126 10 Set up with other systems 10 1 DD adjustment programs Device descriptions as Enhanced Device Description EDD are available for DD adjustment programs such as for example AMS and PDM The f...

Page 69: ...of specification Maintenance requirement and explained by pictographs 4 1 2 3 Fig 26 Pictographs of the status messages 1 Failure red 2 Out of specification yellow 3 Function check orange 4 Maintenan...

Page 70: ...or on the current input No valid measured value Connected instruments without function Check current input Check connected instru ments Slaves F016 Adjustment data ex changed Values of the min and max...

Page 71: ...y config uration Invalid parameter adjust ment Carry out a reset F066 Faulty adjust ment Adjustment not yet carried out Error during adjustment or when entering the linearisa tion table Carry out adju...

Page 72: ...se too high Determine reason for increased radiation F125 Ambient tem perature too high Ambient temperature on the housing outside the specification Cool the instrument or pro tect it with isolating m...

Page 73: ...prehensive diagnosis possibilities are offered by a PC with the software PACTware and suitable DTM In many case the failure reasons can thus be determined and faults rectified The following table desc...

Page 74: ...ide normal working hours seven days a week around the clock Since we offer this service worldwide the support is provided in English The service itself is free of charge the only costs involved are th...

Page 75: ...arried out You can find detailed information in the download area at www vega com 11 6 How to proceed if a repair is necessary The following procedure refers only to the sensor Should a repair of the...

Page 76: ...es We use recyclable materials and have designed the electronics to be easily separable Correct disposal avoids negative effects on humans and the environ ment and ensures recycling of useful raw mate...

Page 77: ...cone Aluminium housing Inspection window in housing cover optional Polycarbonate Ground terminal 316L Cable gland PA stainless steel brass Sealing cable gland NBR Blind plug cable gland PA Mounting ac...

Page 78: ...of the input variable 1 Min level red marking line 2 Max level L Measuring length Measuring length L 1000 7000 mm 3 28 22 97 ft Analogue input Input type 4 20 mA passive Internal load 250 Switching i...

Page 79: ...format according to IEEE 754 Sensor address 126 default setting Damping 63 of the input variable 0 999 s adjustable Profibus PA profile 3 02 Number of FBs with AI function blocks with analogue input 3...

Page 80: ...with damping 1 s Ambient conditions Storage and transport temperature 40 60 C 40 140 F Process conditions For the process conditions please also note the specifications on the type label The lower va...

Page 81: ...led IP 20 mounted in the housing without lid IP 40 Ambient temperature Display and adjustment module 20 70 C 4 158 F Materials Housing ABS Inspection window Polyester foil Integrated clock Date format...

Page 82: ...n on diagnostics values and the format of the measured value outputted by the PA instrument A bitmap file is also provided for the Profibus network planning tool This file is installed automati cally...

Page 83: ...ally reads out measured values from the sensor during opera tion The below block diagram below shows which data can be accessed by the PLC 1 Electronic Temperature Count Rate Primary Value Fig 28 FIBE...

Page 84: ...oftware Note The modules are available in two versions Short for Profibus master supporting only one Identifier Format byte e g Allen Bradley Long for Profibus master only supporting the Identifier Fo...

Page 85: ...2 Bit 2 2 Bit 1 2 Bit 0 2 Significant 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 8 Value 1 VZ 2 Exponent 127 1 Significant Fig 30 Data format of the measured value Coding of the status byte associat...

Page 86: ...al Pro cessing 68 FAILURE 13 Undefined 13 12 Undefined 12 11 Undefined 11 10 Undefined 10 9 Undefined 9 8 Undefined 8 7 AITB Simulated 29 FUNCTION CHECK 6 Undefined 6 5 Undefined 5 4 Undefined 4 3 Und...

Page 87: ...6 Aluminium and stainless steel housing 242 5 mm 9 55 54 5 mm 2 15 9 mm 0 35 9 mm 0 35 175 mm 6 89 90 mm 3 54 100 mm 3 94 143 5 mm 5 65 169 mm 6 65 116 5 mm 4 59 119 mm 4 69 M20x1 5 NPT Fig 31 Alumini...

Page 88: ...88 13 Supplement FIBERTRAC 31 Profibus PA 43833 EN 170126 FIBERTRAC 31 299 mm 11 77 42 mm 1 65 45 mm 1 77 L 34 mm 1 34 Fig 32 FIBERTRAC 31 L Measuring length...

Page 89: ...219 8 mm 8 65 195 mm 7 68 8 4 mm 0 33 152 5 mm 6 00 127 mm 5 00 51 mm 2 01 14 mm 0 55 104 9 mm 4 13 450 mm 17 72 183 mm 7 20 38 mm 1 50 38 mm 1 50 101 3 mm 4 00 34 mm 1 34 42 mm 1 65 35 1 mm 1 38 r F...

Page 90: ...unter www vega com Les lignes de produits VEGA sont globalement prot g es par des droits de propri t intellec tuelle Pour plus d informations on pourra se r f rer au site www vega com VEGA lineas de...

Page 91: ...ption 68 F Fault rectification 73 Functional principle 9 G GSD file 82 H Handling permit 11 Hardware addressing 28 32 45 50 Heat 17 I Installation position 14 Instrument address 28 Instrument features...

Page 92: ...126 Simulation 40 57 Software addressing 28 32 45 50 Source 32 45 50 Source holder 11 Status bytes PA output value 85 Summation Slave 43 T Telegram configuration 84 Time 41 58 Type label 8 U Unit 51 U...

Page 93: ...93 Notes FIBERTRAC 31 Profibus PA 43833 EN 170126...

Page 94: ...94 Notes FIBERTRAC 31 Profibus PA 43833 EN 170126...

Page 95: ...95 Notes FIBERTRAC 31 Profibus PA 43833 EN 170126...

Page 96: ...of delivery application practical use and operat ing conditions of the sensors and processing systems correspond to the information available at the time of printing Subject to change without prior n...

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