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vc999 RS420, Maintenance Manual

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vc999 RS420 Maintenance Manual Download Page 75

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Drawn by:

Checked by:

Date:

Scale:

Part No.

Sheet

Drawing File:

419 East 11

th

 Avenue

Kansas City, MO
64116

Telephone (816) 472-8999
Fax (816) 472-1999

2 of  50

ELR 462 003

PART NUMBERS

VC999

x

2007

x

NONE

PAGE 1

PART #

DESCRIPTION

ELR 455 841

Fuse holder 60A

ELR 455 835

Fuse, 60A

ELR 455 840

Contactor 65A, 24VDC coil

ELR 453 597

Contactor 32A, 24VDC coil

REF

1

2

3

ELR 455 728

Resistor, 110 ohm, 1W

CSP 454 533

Frequency drive, 200v, 1.5K

CSP 454 535

Frequency drive pulse input card

ELR 454 468

Transformer

4

5

ELR 453 827

Fuse, 3A class CC

ELR 453 825

Fuse, 7A class CC

ELR 455 845

Fuse holder

7

ELR 457 480

Fuse holder end plate

ELR 455 846

Fuse, 5A

ELR 452 756

Relay, 24vdc IDEC

8

ELR 452 756

Relay base, IDEC

ELR 456 797

Relay, latching

9

ELR 456 802

Relay base, latching

10

CSP 455 061

PLC, bus conversion block

CSP 455 704

PLC, temperature control card

CSP 455 740

PLC, 2 channel analog input card

ELR 456 647

PLC, high speed counter

11

ELR 455 627

Terminal block, green

ELR 455 726

Connector, ribbon cable

ELR 455 725

Ribbon cable

ELR 451 502

Relay, 24vdc

ELR 454 271

Relay, 660v 50A SSR

13

ELR 457166

Heatsink

ELR 451 764

Breaker, 2 pole 25A

ELR 453 600

Buss bar, terminal block

15

ELR 453 599

Buss bar, 4 station

ELR 454 957

Manual motor start, auxiliary contact

16

ELR 453 601

Connector, manual motor starter to contactor

17

ELR 455 845

Fuse holder

ELR 457 480

Fuse holder end plate

ELR 454 062

Fuse, 1A

12

14

ELR 458 979

Manual motor starter (0.16 - 0.25A) GV2-ME02

18

ELR 457 565

Manual motor starter (0.4 - 0.63A) GV2-ME04

ELR 458 980

Manual motor starter (0.63 - 1.0A) GV2-ME05

ELR 457 558

Manual motor starter (1.0 - 1.6A) GV2-ME06

ELR 457 564

Manual motor starter (1.6 - 2.5A) GV2-ME07

ELR 458 981

Manual motor starter (2.5 - 4.0A) GV2-ME08

ELR 457 559

Manual motor starter (4.0 - 6.3A) GV2-ME10

ELR 453 596

Contactor, 18A 24vdc coil

19

ELR 453 597

Contactor, 32A 24vdc coil

20

ELR 457 560

Manual motor starter (6.0 - 10.0A) GV2-ME14

ELR 457 561

Manual motor starter (9.0 - 14.0A) GV2-ME16

ELR 457 562

Manual motor starter (13.0 - 18.0A) GV2-ME20

ELR 457 576

Manual motor starter (20.0 - 25.0A) GV2-ME22

ELR 457 563

Manual motor starter (24.0 - 32.0A) GV2-ME32

CSP 455 501

Power supply, 24VDC 5A

6

ELR 451 514

12mm gray terminal

21

ELR 451 932

12mm green/yellow terminal

ELR 451 472

6mm gray terminal

ELR 451 473

6mm orange terminal

ELR 451 475

End clamp

ELR 451 477

End plate, 6mm terminal

ELR 451 476

10 pole buss bar, 6mm terminal

22

SENSORS

PART #

DESCRIPTION

ELR 455 778

Sensor, read switch

ELR 455 807

Harness, 3 pin female 8mm

Die lift cylinder, form and seal

PART #

DESCRIPTION

ELR 456 446

Prox switch

ELR 455 807

Harness, 3 pin female 8mm

Die lift lock cylinder

PART #

DESCRIPTION

ELR 453 714

Sensor, prox switch 12mm

Film unwind dancer arm

PART #

DESCRIPTION

ELR 454 978

Water pressure switch

Water pressure switch

PART #

DESCRIPTION

ELR 451 515

Gas pressure switch

Gas pressure switch

PART #

DESCRIPTION

ELR 457 139

Air pressure switch

Air pressure switch

ELR 461 607

Relay hold down spring, IDEC

ELR 460 244

Solid state relay

ELR 462 000

PLC, FX3UC-64

ELR 459 950

PLC eeprom 64K

ELR 462 001

PLC, battery FX3U series PLC

Summary of Contents for RS420

Page 1: ...MAINTENANCE MANUAL FAX 816 472 1999 PHONE 816 472 8999 TOLL FREE 1 800 235 2829 E MAIL vc999 vc999 com...

Page 2: ...ading 650 Discharge 450 Voltage 220V 3ph 60 Hz Product Descriptions 1 Bulk Links Patties 2 1 2 1 2 Summer Sausage 4 1 4 1 Die Configurations 355 240 2 1 4 1 RS Flexible Material Specifications Form We...

Page 3: ...FTR451137 Master Link 2 STL460984 Assm Short Mach Kit 1 Sealing Station STL456154 Assm Seal Station 355 1 ELR462003 Assm pnl 220V 60 Hz 1 FUG457126 Assm NF unwind 355 1 PRS456273 Assm pneu sl st 1 VA...

Page 4: ...e top 355 240 1 DPP 362070 bladder pusher plate 355 240 1 DSP 362071 total seal 355 240 1 DSB 362080 seal die bottom 355 240 1 DSS 362090 seal frame 355 240 2 1 1 DSS 362091 seal frame 355 240 4 1 1 P...

Page 5: ...SECTION 3 INSTALLATION SECTION 4 INTERFACE TOUCH SCREEN SECTION 5 MAINTENANCE INSPECTION SCHEDULE SECTION 6 TROUBLESHOOTING GUIDE SECTION 7 PNEUMATIC DIAGRAMS SECTION 8 ELECTRICAL DIAGRAMS SECTION 9 P...

Page 6: ...SECTION 1 SAFETY...

Page 7: ...or change over to the machine turn the main switch off and lock out power air and water Before removing power purge water if dies are to be removed EMERGENCY STOP The machine is equipped with two emer...

Page 8: ...t valve located in the pneumatic cabinet This will release air pressure to the high and low pressure manifolds The regulators for each manifold should display 0 psi when lock out valve is depressed SE...

Page 9: ...one way o Magnetic safety switches are used in the guards When the guard is lifted off the machine the magnetic safety switch will stop the machine cycle Safety guards are to be inspected on a daily...

Page 10: ...place allowing it to cool The assistance of another person may be necessary when handling heavy dies DISCHARGE CUTTING STATION LINEAR MOTION DANGER OF INJURY NEVER REACH UNDER THE GUARD WHEN MACHINE I...

Page 11: ...SECTION 2 TRANSPORTATION...

Page 12: ...he machine Always lift the stations from the back side as shown in the illustration below Take special care when moving the machine not to damage the film systems Before moving the machine remove all...

Page 13: ...SECTION 3 INSTALLATION...

Page 14: ...or the chain installation LEVELING MACHINE Level the machine in machine direction as well as across the die tops in the order indicated by the numbered arrows in the diagram below It is critical that...

Page 15: ...hrough the support column as shown below or across the floor and beneath the machine depending on customer preference o The white column cap comes with a hole pre drilled for a power cable o Depending...

Page 16: ...in the sealing station This area is the most accessible for installing the master link The bolt in the tensioners should be positioned midway in the slot when the chain is new As the chain stretches w...

Page 17: ...l open during an emergency stop or if power is turned off o The pressure switch will shut down the machine if pressure drops below 4 5 bar When this occurs an error message will appear in the alarm sc...

Page 18: ...ched under the loading area A 1 4 hose connection is supplied for connection to the gas bottle The gas system requires 2 5 bar of gas pressure COVERS GUARDS All covers and safety guards should now be...

Page 19: ...SECTION 4 INTERFACE TOUCH SCREEN...

Page 20: ...MS IN AUTO CYCLE TOTAL VACUUM PUMP HOURS TOTAL HOURS OF VACUUM PUMP OPERATION THIS METER IS NOT RESETABLE VACUUM PUMP SERVICE HOURS RESET RESETS VACUUM PUMP SERVICE HOUR METER THIS SHOULD BE PRESSED A...

Page 21: ...ENGTH CREEP MOVES FILM CHAIN SLOW JOG MOVES FILM CHAIN FAST ROTARY KNIFE TURNS ON ROTARY KNIFE MOTOR CHAIN LUBE TURNS ON CHAIN LUBRICATOR DANCER ARM EXTEND SEAL TURNS ON DANCER ARM SENSOR IN SEAL STAT...

Page 22: ...TIONAL CLOSES DIE LOCKS FORM VACUUM OPENS FORM VACUUM VALVE FORM AIR OPENS POSITIVE FORM AIR VALVE SEAL VACUUM PUMP TURNS ON SEAL VACUUM PUMP FILM HEAT AIR OPENS FILM HEATING VALVE FILM HEAT VACUUM OP...

Page 23: ...CKS OPTIONAL CLOSES DIE LOCKS VACUUM BALANCE APPLIES VACUUM TO BALANCE SIDE OF SEAL DIE VACUUM PACKAGE APPLIES VACUUM TO PACKAGE OF SEAL DIE CREEP MOVES FILM CHAIN SLOW VENT BALANCE OPENS SEAL DIE VEN...

Page 24: ...TRIM CAN ACTUATES TRIM CAN HOLE PUNCH ACTUATES HOLE PUNCH GUILOTINE UPPER POSITION CYL OPTIONAL SHIFTS MOVING GUILOTINE TO FIRST POSITION GUILOTINE LOWER POSITION CYL OPTIONAL SHIFTS MOVING GUILOTINE...

Page 25: ...CCESS TO ALL PRODUCT SETTINGS AND MAINTENACE SCREENS MAINTENANCE CODE 1 3 OPENS NUMERIC KEYPAD THAT WILL ALLOW YOU TO TYPE IN A NEW MAINTENACE PASSWORD THESE PASSWORDS WILL PERMIT ACCESS TO ALL PRODUC...

Page 26: ...SECTION 5 MAINTENANCE INSPECTION SCHEDULE...

Page 27: ...is no contamination inside the seal die top cavity Inspect and clean the seal die bottom for pin gas applications Replace cutting blades as needed using protective gloves Test the safety fault indicat...

Page 28: ...not recommended Ambient temperature is to 60 F Viscosity range 414 506MM s at 40 Recommended lubrication manufactures are Oil Manufactures Oil Grade Amoco Oil Co Amoco Worm Gear Oil Chevron Oil Co Cyl...

Page 29: ...ened o Pump capacity is approximately 6 liters o Pump manufacturer recommends the following oil brands BP Energol RC 100 EssoTeresso 100 Mobil DTE Oil extra heavy Shell Corena Oil P 100 Or equivalent...

Page 30: ...ie Lift Assembly When die bottom is in up position operate the die locks in and out of lock position to see if there is any interference between wear pad and die lock Remove the die top If die locks a...

Page 31: ...n the proper position A turn of the die lock mount adjustment screw is equal to 0 33mm 0 013 inches Adjust die locks until they move in and out of position freely but still make contact with the wear...

Page 32: ...ke is engaging the sensor target can be adjusted to actuate the brake sooner To adjust the sensor target loosen the screw and locate target so during machine operation the dancer arm cylinder does not...

Page 33: ...ump and hence emulsification of the oil The gas ballast vapour handling capacity can be increased if required to tolerate higher vapour loads than normal All the pumps are driven by a direct flanged t...

Page 34: ...n be found in the terminal box on the motor unless a special plug connection is fitted Check the electrical data of the motor for compatibility with your available supply voltage frequency permissible...

Page 35: ...clips 2 Lubrication picture Check the oil level regularly depending upon the operating hours First oil change after 500 operating hours see oil drain plug K Further changes every 500 2000 operating h...

Page 36: ...rature 6 1 The pump cylinder is worn Solution send your complete unit off for repair to the supplier or approved service agent 6 2 The vacuum regulating valve is noisy Solution replace valve 6 3 Blade...

Page 37: ...4 12 13 14 5 92 30 32 33 31 34 36 40 43 46 50 51 55 54 57 56 53 52 59 61 62 70 90 83 80 83 82 84 95 73 74 73 78 73 72 73 72 75 87 42 75 87 76 76 73 78 75 74 76 76 98 21 18 20 91 112 61 100 100 61 41 9...

Page 38: ...ng ring Anneau d tanch it Anello di tenuta 50 Gewindestift Threaded pin Vis pointeau Spina filettata 51 Sechskantmutter Hexhead nut Ecrou six pans Dado con testa esagonale 52 leinf llknopf Oil filler...

Page 39: ...SECTION 6 TROUBLESHOOTING GUIDE...

Page 40: ...S No gas available pressure below 2 bar twisted line Check gas sensor pressure switch Check gas flush valve Incorrect setting CHECK HEATERS Turn on heaters Check seal form temperatures Check electrica...

Page 41: ...ound around sprockets Check chain for jam or deformation Check contactor and reset it ROTARY KNIFE BREAKER Check knife for jam Check blades for dull edges or nick s Check rotary knife motor Reset the...

Page 42: ...e set correctly Check encoder lt brown dark brown encoder wires may have loose connection Check advance length adjust advance length in program See cycle interruption Check codes on parameter unit see...

Page 43: ...lve ventilation valve faulty change it HOW TO OPEN Activate V12 in maintenance valve program manually DIES ACTIVATING SLOWLY OR NOT AT ALL Check the air supply to the machine for proper pressure and f...

Page 44: ...se Check seal die top calcium build up in the dies Clean and remove calcium deposits FORMING SYSTEM WRINKLE IN POCKET POCKETS NOT FORMED WELL Check heating forming time Check heating forming pressure...

Page 45: ...see magnetic brake calibration FILM INFEED NONFORMING FILM ROLL STICKS DURING ROTATION PNEUMATIC BRAKE SYSTEM Check brake pad for proper Correct orientation replace pad if worn excessively FILM TRANSP...

Page 46: ...nspect chains and oil chains if necessary Grease bearings Grease bearings and reset counter afterwards Check lubricator Fill up mini lubricator unit with oil Grease cross cut Grease cross cut pneumati...

Page 47: ...ff check between poles 1 and 2 of the SSR for continuity If continuity exists the SSR is bad A replacement is required Check the thermocouple output at the terminal strip in the wire port The reading...

Page 48: ...isassembled to inspect the seal cylinders for failure or internal damage After all necessary adjustments and inspections are completed return the seal valve V9 to its off setting Verify that the signa...

Page 49: ...by highlighting the on off value and push enter to turn these valves off 11 Turn V12 seal die vent on by highlighting the on off value and push enter to turn this valve on after hearing the die vent r...

Page 50: ...the wires it needs to be removed and replaced VC999 Packaging Systems recommends 3M DP 270 potting compound Make sure all old compound is removed from the wire port plug and wires and these surfaces a...

Page 51: ...one 5 Over Temperature S850 Zipper Zone 6 Over Temperature S851 Zipper Zone 7 Over Temperature S900 Emergency Stop Alarm S901 Cutting Safety Alarm S902 Sealing Safety Alarm S903 Forming Safety Alarm S...

Page 52: ...S952 Confirmation Station 2 Not Open S953 Confirmation Station 1 Not Closed S954 Confirmation Station 1 Not Open S959 Zipper Station Safety S961 Guillotine Position Cylinder Lower S962 Guillotine Pos...

Page 53: ...ntil Water pressure sensor Wasser Druck Sensor Forming Die Bottom Formen Druckgu form Boden Form Die Top Formen Druckgu form Oberteil Sealing Die Top Versiegelung Druckgu form Oberteil Floor drain Bod...

Page 54: ...greatly appreciate your comments to make this troubleshooting guide a valuable instrument to minimize frustration and downtime PLEASE SEND YOUR RECOMMENDATIONS TO FAX 816 472 1999 TEL 816 472 8999 E...

Page 55: ...SECTION 7 PNEUMATIC DIAGRAMS...

Page 56: ...To Form Station Manifold Gas Supply Gas Flush To Squeeze Knives Top SealDie NFUnwind Tension Cylinder Code Dater Cylinders Cross Cut Cylinders Optional Guillotine Cylinders Vacuum Valves Die Lock Cyl...

Page 57: ...6 472 8999 Fax 816 472 1999 Scale Drawn By Checked by Drawing File Sheet of 2 NTS MAH VC999 Pneu Circuit Vacuum Valve Spare From Air Prep Supply X Air Blow Off for Film Die Lock Cylinders V10 5 V18 6...

Page 58: ...fit 8x1 4npt ST 13 1 PRS 455938 fit 1 2x1 2npt brhT 14 2 PRS456021 fit 6x1 4npt ST 15 1 PRS 457210 fit 4x1 4npt ST 16 2 FSC 450983 screw M5x10 SHCS 17 2 FSC451033 washer M5 fl reg 18 1 FSC 455359 plug...

Page 59: ...to bottom side of water purge assembly 6 Tubing between the corresponding letters are associated with D F DIE LIFT LOCK CYL UTILITY P WATER PURGE AIR J MAIN AIR IN G H DIE LIFT LOCK CYL OPERATOR N COO...

Page 60: ...e die bottom V145 Vent valve die top V180B A Die locks V186 Pos air form Packaging Systems R Telephone 816 472 8999 Fax 816 472 1999 419 East 11th Avenue Kansas City MO 64116 Drawn by Date Checked by...

Page 61: ...bing between the corresponding letters are associated with G H DIE LIFT LOCK OPERATOR P PURGE AIR J MAIN AIR FROM CABINET D F DIE LIFT LOCK UTILITY N COOLING WATER OUT TO DIE BOTTOM K COOLING WATER IN...

Page 62: ...57972 mnt regulator SMC 3 1 PRS 457971 reg air 1 4 w gagS 3 2 1 Sheet1 Packaging Systems R Telephone 816 472 8999 Fax 816 472 1999 419 East 11th Avenue Kansas City MO 64116 Drawn by Date Checked by Sc...

Page 63: ...le 454978 of Sheet1 1 3 2 1 4 5 6 ITEM NO QTY DEPARTMENT PART NO DESCRIPTION LOCATION MATERIAL MATERIAL P N 1 1 ELR 451183 sensor water pressure RR2 D13 N A N A 2 1 PRS 451620 fit 1 8nptf T union RR2...

Page 64: ...1 PRS 458252 assm form heat valve 5 2 FSC 450983 screw M5x10 SHCS 6 2 FSC451033 washer M5 fl reg 7 1 PRS 460715 assm filtr micromist Sheet1 Packaging Systems R Telephone 816 472 8999 Fax 816 472 1999...

Page 65: ...C Packaging Systems R Telephone 816 472 8999 Fax 816 472 1999 419 East 11th Avenue Kansas City MO 64116 Drawn by Date Checked by Scale M McMullin Part No 1 20 PRS 458690 assm vlv standard Drawing File...

Page 66: ...letters C J K with PRS451581 8mm neon green tubing 2 Connect corresponding letter Z with PRS450902 4mm clear tubing 3 Connect corresponding letter G H with PRS450993 1 2 clear tubing Packaging Systems...

Page 67: ...6 1 5 3 11 9 10 7 8 ITEM NO QTY DEPARTMENT PART NO DESCRIPTION 1 1 PRS 454445 valv soln 3 2 24dc 2 1 PRS 451516 fit 6xM5 ST 3 2 PRS 454706 fit 1 2x3 8npt ST 4 1 ELR 454446 cabl sol valv CPE24 5 2 FSC...

Page 68: ...ecked by Scale M Vogler Part No 1 5 PRS 456273 assm pneu seal st Drawing File 456273 of Sheet1 4 REVISIONS REV DESCRIPTION DATE APPROVED ITEM NO QTY DEPT PART NO DESCRIPTION 1 1 PRS 456238 valv NO SMC...

Page 69: ...el the tubing between the corresponding letters with B MAIN AIR FORM CABINET E MAIN AIR V209 F DANCER ARM CYL G CODE DATER H CROSS CUT J DIE LIFT LOCK K PRESS SENSOR SQUEEZE KNIFE L VACUUM VALVES Pack...

Page 70: ...Kansas City MO 64116 Drawn by Date Checked by Scale M Vogler Part No 1 4 PRS 456273 assm pneu seal st Drawing File 456273 of Sheet3 4 Notes 1 Label as shown MAIN AIR SHUT OFF MAIN AIR REG MAIN AIR DUM...

Page 71: ...as Manifold Packaging Systems R Telephone 816 472 8999 Fax 816 472 1999 419 East 11th Avenue Kansas City MO 64116 Drawn by Date Checked by Scale M Vogler Part No 1 3 PRS 456273 assm pneu seal st Drawi...

Page 72: ...VROQ GF 356 PDQIOG VHJ EON 60 356 ILW FDUWUGJ 60 356 WLH URG PDQLIOG 60 5 9 6 216 5 9 6 5 37 21 7 33529 3DFNDJLQJ 6 VWHPV 5 7HOHSKRQH D DVW WK YHQXH DQVDV LW 02 UDZQ E DWH KHFNHG E 6FDOH 0 9RJOHU 3DU...

Page 73: ...SECTION 8 ELECTRICAL DIAGRAMS...

Page 74: ...2 8999 Fax 816 472 1999 1 of 50 ELR 462 003 Panel Layout VC999 x 2005 x NONE MAIN CONTACTOR Y00 Y17 Y00 X00 X17 X00 Y20 Y37 Y20 X20 X37 X20 2421 2442 2431 2432 MERKLEY SONS PACKING SEAL VACUUM PUMP TH...

Page 75: ...LR 458 979 Manual motor starter 0 16 0 25A GV2 ME02 18 ELR 457 565 Manual motor starter 0 4 0 63A GV2 ME04 ELR 458 980 Manual motor starter 0 63 1 0A GV2 ME05 ELR 457 558 Manual motor starter 1 0 1 6A...

Page 76: ...E FORM DIE OPENED FORM DIE CLOSED FORM DIE LOCK 1 OPEN FORM DIE LOCK 2 OPEN SPARE TOP FILM DANCER ARM EXTENDED LABELER BUSY SPARE X0 X1 X2 X3 X4 X5 X6 X7 X10 X11 X12 X13 X14 X15 X16 X17 Y0 Y1 Y2 Y3 Y4...

Page 77: ...STATION SAFETY CUTTING STATION SAFETY E STOP SPARE VACUUM PUMP AUX O L SPARE ROTARY KNIFE AUX O L VFD CONTACTOR AUX O L VFD FAULTED VFD FILM INDEX IN POSITION AIR PRESSURE OK Y20 Y21 Y22 Y23 Y24 Y25...

Page 78: ...elephone 816 472 8999 Fax 816 472 1999 20 of 50 ELR 462 003 3 PHZ sheet 1 VC999 x 2005 x NONE 2031 2033 2032 FIELD WIRING LC1D18 2040 2041 2042 GV2 ME05 LC1D18 2060 2061 2062 GV2 ME20 GV2 ME20 ROTARY...

Page 79: ...y Date Scale Part No Sheet Drawing File 419 East 11th Avenue Kansas City MO 64116 Telephone 816 472 8999 Fax 816 472 1999 22 of 50 ELR 462 003 3 PHZ sheet 2 VC999 x 2005 x NONE GV2 ME10 LC1D18 DRIVE F...

Page 80: ...14 FORMING SAFETY A2 A1 13 14 SEALING SAFETY A2 A1 13 14 CUTTING SAFETY 14 13 9 12 8 4 1 5 9 12 MCR 1 2432 2442 2431 2431 2431 2421 2492 2493 2494 2495 2421 X27 OTHERS SEE SHEET 25 2452 X27 FORM E ST...

Page 81: ...R 462 003 E STOP CIRCUIT VC999 x 2005 x NONE MASTER POWER CONTACTOR 2001 2002 2003 L1 L2 L3 INPUT POWER 30 13 A2 A1 13 14 MASTER POWER CONTROL Y27 2432 2442 2432 2019 2431 2421 A2 A1 13 14 E STOP RELA...

Page 82: ...East 11th Avenue Kansas City MO 64116 Telephone 816 472 8999 Fax 816 472 1999 26 of 50 ELR 462 003 FORMING FILM TENSIONER VC999 x 2007 x NONE FIELD WIRING A2 A1 14 13 FORM ROLL BRAKE TENSIONER 2653 24...

Page 83: ...hone 816 472 8999 Fax 816 472 1999 27 of 50 ELR 462 003 VFD WIRING VC999 x 2005 x NONE C DO 1 DO 2 DI 4 DI 3 DI 2 DI 1 A B STR STF 10E 2 DA 1 DO 3 PZ PZR PG RES PC SE 5 3 1 DA 2 PA PAR PB PBR SD OH MO...

Page 84: ...5 x NONE FIELD WIRING 2442 10 2 4 1 11 PIN LATCHING RELAY FILM REGISTRATION FILM BRAKE X1 FILM REGISTRATON PHOTO EYE 6 SET RESET N O CONTACT WHEN RELAY IS RESET 3 2431 2851 2832 Y30 2432 NOT INSTALLED...

Page 85: ...99 Fax 816 472 1999 30 of 50 ELR 462 003 HEATER sheet 1 VC999 x 2005 x NONE 24VDC COM CH1 CH2 FORM HEATER TC TC FG TC TC FG SHIELD SHIELD FX2N 2LC OUT1 OUT2 24VDC 2431 SEAL HEATER 24VDC 2431 2431 2421...

Page 86: ...rawing File 419 East 11th Avenue Kansas City MO 64116 Telephone 816 472 8999 Fax 816 472 1999 32 of 50 ELR 462 003 VACUUM SENSOR 2 CHANNEL ANALOG BLOCK VC999 x 2006 x NONE VIN1 IIN1 COM1 VIN2 IIN2 COM...

Page 87: ...ION Connect a DC ammeter in series with the motor leads Set the CL Trimpot fully counterclockwise Lock the motor shaft and turn the power switch On Rotate the CL Trimpot clockwise to set maximum outpu...

Page 88: ...in plug male 1 ELR 450 999 7 pin plug female 2 PHOTO EYE film registration NOT USED NOT USED 0VDC 2442 SIGNAL 24VDC 2432 BLACK WHITE PLUG BANNER SLOT SENSOR PHOTO EYE BALLUFF PHOTO EYE BLACK BROWN GRE...

Page 89: ...EATER PLUG PINOUT VC999 x 2005 x NONE 1 BLUE 2 BROWN 3 RED 4 5 YELLOW 6 PE GREEN YELLOW 1 BLACK 2 WHITE 3 RED 4 5 ORANGE 6 PE GREEN YELLOW THERMOCOUPLE HEATER THERMOCOUPLE INPUT SIGNAL TO TEMPERATURE...

Page 90: ...HITE N A SINGLE A 1 DOT COLOR STATION 2 3 4 5 6 FORM STATION A WIRE COLOR B A B A B A B GRAY WHITE WHITE N A N A N A N A N A N A N A WHITE BLACK BLACK RED DOUBLE BASE SOLENOIDS DOUBLE DOUBLE DOUBLE DO...

Page 91: ...SECTION 9 PARTS LIST ASSEMBLY DRAWINGS...

Page 92: ...887 shaft take up mnt 9 1 RSA R61947 ring spacr 25x33x5 5 10 1 RSA R63887 arm dancer 11 1 FBR 453470 Bearing 25x52m BALL 12 1 FBR 454965 Bearing 25x52m BALL 13 1 RSA R63888 support spring 14 1 FSC 451...

Page 93: ...spndl 355 form RH 8 1 RSA R62710 nut spndl flm adj 9 1 FSC 456536 plungr ball 8x8N 10 2 FSC 457062 screw SH 8x6xM6 11 1 FSC 457063 ring retn int 54mm 12 6 FSC 451519 screw M6x30 FHSC 13 4 FSC 451568 s...

Page 94: ...1999 419 East 11th Avenue Kansas City MO 64116 Drawn by Date Revisions Checked by Scale S WILLCOTT 1 1 of Part No FUG assm spndl hub 460192 460192 Drawing File 1 1 2 ITEM NO QTY DEPARTMENT PART NO DE...

Page 95: ...3DFNDJLQJ 6 VWHPV 5 7HOHSKRQH D DVW WK YHQXH DQVDV LW 02 UDZQ E DWH KHFNHG E 6FDOH RXQJ 3DUW 1R 67 DVVP IRUP VW 9 GHHS UDZLQJ LOH RI 6KHHW...

Page 96: ...3 VSURFNHW FRYHU 75 DVVP RSQU VSUNW 8 5 PDLQ LQIHHG UROOHU 56 5 LQIHHG EDFN FRUH 356 DVVP VHQVRU ZDWHU SUHVVXUH 8 5 ILOP UROO VHW FROODU 5 VHQVRU UG VZLWFK 56 5 VXE SDQHO VSDFHUV 56 5 FROODU LQIG ILOP...

Page 97: ...HW FRPSOHWH 6 ZDVKHU 0 IO UHJ 6 VFUHZ 0 6 6 SLQ GRZHO PP 56 5 IRRW PRXQW IRUP VHDO 56 5 XSSHU FURVV PHPEHU 56 5 ORZHU FURVV PHPEHU 67 5 IRRW DVVHPEO 56 56 5 IW H WHQVLRQ 3DFNDJLQJ 6 VWHPV 5 7HOHSKRQH...

Page 98: ...T 2 2 PRS450908 fit 8x1 4npt 90 3 1 PRS 454573 fit 1 2nptfx3 4npt 4 1 PRS 450992 fit 1 2x1 2npt 90 Sheet1 Packaging Systems R Telephone 816 472 8999 Fax 816 472 1999 419 East 11th Avenue Kansas City M...

Page 99: ...g 20x47mm ball 12 2 FSC 455779 ring retn int 40mm 13 1 RSA R61959 pad wear D lft lnk 14 2 PRS 454706 fit 1 2x3 8npt ST 15 4 FSC 457671 screw M8x35 SHCS 16 4 FSC 450806 screw M6x12 SHCS 17 6 FSC 450803...

Page 100: ...9076 assm die lft link cyl 4 1 FSC 455416 screw M10x20 FHSC 5 2 RSA R63015 screw 1 2x78 SHCS SP 6 2 FSC450897 washer M12 fl reg of Sheet1 Packaging Systems R Telephone 816 472 8999 Fax 816 472 1999 41...

Page 101: ...shaft die lk cyl mnt 7 2 FSC 451229 screw M8x35 HHCS 8 2 FSC450848 washer M8 fl reg 9 1 FBR 457757 brg BUSH 30x38x20mm 10 1 FSC457430 washer M6 11 1 FSC451066 nut M6 hex reg lk Packaging Systems R Tel...

Page 102: ...l die lock 62x17 5 1 FBR 457632 brg BUSH 25x35x16fl 6 1 FSC 450830 nut M12 hex thin Sheet1 Packaging Systems R Telephone 816 472 8999 Fax 816 472 1999 419 East 11th Avenue Kansas City MO 64116 Drawn b...

Page 103: ...Revisions Checked by Drawing File Part No Scale 1 3 6 4 1 2 5 NOTES 1 PART 6 IS INCLUDED WITH CYLINDER AND ALSO SOLD SEPARATE FOR REPLACEMENT ITEM NO QTY Dept Part No DESCRIPTION 1 1 PRS 455151 cyl 25...

Page 104: ...0893 bearing 20x47mm ball 3 1 RSA R60164 gripper open bushing 3 1 2 Packaging Systems R Telephone 816 472 8999 Fax 816 472 1999 419 East 11th Avenue Kansas City MO 64116 Drawn by Date Checked by Scale...

Page 105: ...le 454978 of Sheet1 1 3 2 1 4 5 6 ITEM NO QTY DEPARTMENT PART NO DESCRIPTION LOCATION MATERIAL MATERIAL P N 1 1 ELR 451183 sensor water pressure RR2 D13 N A N A 2 1 PRS 451620 fit 1 8nptf T union RR2...

Page 106: ...by Date Checked by Scale M Vogler Part No 1 2 FUG 456289 assm flm infd rolr 355 Drawing File 456289 of Sheet1 1 1 2 2 ITEM NO QTY DEPARTMENT PART NO DESCRIPTION 1 1 RSA R62344 rolr fnl top web 420 2 2...

Page 107: ...7580 assm valv soln 5 3V Drawing File 457580 1 5 6 1 4 2 3 Note 1 Item 7 is not shown for clarity ITEM NO 459 QTY Dept Part No DESCRIPTION 1 1 PRS 457049 valv soln 5 3 24dc 2 2 PRS 451824 muflr 3 8 np...

Page 108: ...M Vogler Part No 1 1 DLM 456160 assm supt die lft Drawing File 456160 of Sheet1 1 4 2 1 7 5 6 7 5 6 3 ITEM NO QTY DEPARTMENT PART NO DESCRIPTION 1 1 RSA R62399 supt die lft mnt 2 1 RSA R62760 stud die...

Page 109: ...30 CPSS 10 4 FSC 450953 M8x16 FHSCS 11 24 FSC 450806 screw M6x12 SHCS 12 8 FSC 450804 screw M8x30 SHCS 13 1 ELR 452309 Die Plug 14 1 ELR 451152 wire 16 con 15 1 ELR 451204_1 wire 12 AWG 4 con gr 16 1...

Page 110: ...mnt shrt mach pump 3 4 RSA R63810 endcap suprt spcr 4 4 RSA R63812 caster mount 5 4 STL 460953 caster 5 x2 swivel 6 2 ALU R63813 cvr knee free shrt mchn 7 16 FSC 450953 screw M8x16 FHSCS 8 75 FSC 4508...

Page 111: ...8 40 1 7 8 35 33 21 38 32 43 35 47 2 41 42 36 37 34 36 45 48 49 52 51 50 of Packaging Systems R Telephone 816 472 8999 Fax 816 472 1999 419 East 11th Avenue Kansas City MO 64116 Drawn by Date Checked...

Page 112: ...lumn cap 27 1 PLA 459032 assm top web R cap 28 1 PRS 457580 assm valv soln 5 3V 29 1 RSA R61784 mnt rolr NF OP SP 30 1 FSC 450947 M8 ball plunger 31 1 RSA R61785 mnt rolr NF OP SP 32 4 FSC 451374 scre...

Page 113: ...et1 1 ITEM NO 355 QTY Dept Part No DESCRIPTION 1 1 ALU 456509 WRAP SEAL UTILITY 2 1 RSA R62353 frm seal side OP 3 1 STL R60024 seal cabinet complete 4 1 RSA R62354 frm seal side UT 5 4 STL R60022 foot...

Page 114: ...Drawn by Date Checked by Scale M Vogler Part No 1 2 FUG R62343 assm fnl rlr tp web 355 Drawing File R62343 of Sheet1 1 1 5 4 3 2 ITEM NO QTY DEPARTMENT PART NO DESCRIPTION 1 1 RSA R62343 rolr fnl top...

Page 115: ...g File 456194 of Sheet1 1 6 2 10 3 9 4 8 7 5 1 ITEM NO QTY DEPARTMENT PART NO DESCRIPTION 1 1 RSA R62359 mnt main drv 355 VD 2 1 FTR 454619 gearbox vector 10 1 3 1 CSP 454537 motor MarathonInvDty 4 2...

Page 116: ...19 East 11th Avenue Kansas City MO 64116 Drawn by Date Checked by Scale M Vogler Part No 1 3 STL R60010 assm utility blk OP Drawing File R60010 of Sheet1 1 1 2 3 ITEM NO QTY DEPARTMENT PART NO DESCRIP...

Page 117: ...7 356 ILW QSW 255 RULQJ PP EXQD 255 RULQJ PP EXQD 255 RULQJ PP EXQD 356 ILW QSW 67 5 9 6 216 5 9 6 5 37 21 7 33529 FKDQJH TW RI LWHP ZDV DGG LWHP 3DFNDJLQJ 6 VWHPV 5 7HOHSKRQH D DVW WK YHQXH DQVDV LW...

Page 118: ...9076 assm die lft link cyl 4 1 FSC 455416 screw M10x20 FHSC 5 2 RSA R63015 screw 1 2x78 SHCS SP 6 2 FSC450897 washer M12 fl reg of Sheet1 Packaging Systems R Telephone 816 472 8999 Fax 816 472 1999 41...

Page 119: ...g 20x47mm ball 12 2 FSC 455779 ring retn int 40mm 13 1 RSA R61959 pad wear D lft lnk 14 2 PRS 454706 fit 1 2x3 8npt ST 15 4 FSC 457671 screw M8x35 SHCS 16 4 FSC 450806 screw M6x12 SHCS 17 6 FSC 450803...

Page 120: ...ST 5 1 ELR 454446 cabl sol valv CPE24 6 2 PAA 450115 hose clamp 15 24 7 1 VAA 501338 hose 16mm polysprng 8 2 FSC 451147 screw M6x50 SHCS 9 2 RSA R60263 heater plate spacer of Sheet1 Packaging Systems...

Page 121: ...3 2 ITEM NO QTY DEPARTMENT PART NO DESCRIPTION 1 1 RSA R62389 sprkt idler 22 tooth 2 1 FBR 450893 bearing 20x47mm ball 3 1 RSA R60164 gripper open bushing 1 3 2 ITEM NO QTY DEPARTMENT PART NO DESCRIPT...

Page 122: ...2 PLA R60267 assm top web R cap Drawing File R60267 of Sheet1 1 2 2 1 4 3 7 5 6 8 ITEM NO QTY DEPARTMENT PART NO DESCRIPTION 1 1 RSA R60267 right column cap 2 2 PRS 451146 fit 3 8barx1 4nptst 3 1 PRS...

Page 123: ...7580 assm valv soln 5 3V Drawing File 457580 1 5 6 1 4 2 3 Note 1 Item 7 is not shown for clarity ITEM NO 459 QTY Dept Part No DESCRIPTION 1 1 PRS 457049 valv soln 5 3 24dc 2 2 PRS 451824 muflr 3 8 np...

Page 124: ...9 2 16 12 13 6 10 21 26 3 8 18 Sheet1 Packaging Systems R Telephone 816 472 8999 Fax 816 472 1999 419 East 11th Avenue Kansas City MO 64116 Drawn by Date Checked by Scale M Vogler Part No 1 12 FUG 457...

Page 125: ...ssm tensn arm 355 8 1 STL R60438 brake cover 9 2 RSA R60029 hood frame side 355 420 10 8 FSC 450826 screw M6x25 SHCS 11 1 RSA R60028 hood frame from 12 4 FSC 451229 screw M8x35 HHCS 13 4 FSC 450848 wa...

Page 126: ...cd mnfld 4 pos Drawing File 453382 of Sheet1 1 1 2 2 2 3 3 6 6 2 5 7 REVISIONS REV DESCRIPTION DATE APPROVED ITEM NO 2 pos fc QTY DEPT PART NO DESCRIPTION 1 1 RSA R61334 manifold code dtr 4 2 4 PRS 45...

Page 127: ...y Date Checked by Scale M Vogler Part No 1 2 FUG 456292 assm sl infd rolr 355 420 Drawing File 456292 of Sheet1 1 1 2 2 ITEM NO QTY DEPARTMENT PART NO DESCRIPTION 1 1 RSA R62347 rolr fnl top web 560 2...

Page 128: ...16 17 42 10 14 43 23 2 54 8 6 4 8 5 9 19 12 13 3 22 24 45 48 46 44 50 47 43 51 Drawing File Packaging Systems R Telephone 816 472 8999 Fax 816 472 1999 419 East 11th Avenue Kansas City MO 64116 Drawn...

Page 129: ...6 FSC 451653 screw M6x25 FHSC 29 4 FSC 451568 screw M4x16 FHSC 30 1 FSC 451519 screw M6x30 FHSC 31 1 FSC 457063 ring retn int 54mm 32 2 FSC 457062 screw SH 8x6xM6 33 1 FSC 456536 plungr ball 8x8N 34 1...

Page 130: ...1999 419 East 11th Avenue Kansas City MO 64116 Drawn by Date Revisions Checked by Scale S WILLCOTT 1 1 of Part No FUG assm spndl hub 460192 460192 Drawing File 1 1 2 ITEM NO QTY DEPARTMENT PART NO DE...

Page 131: ...1252 clamp worm 1 hose 10 2 VAR 455551 fit 1 25x2 nptFxM 11 2 VAR 455550 fit 1 25x1 25nptMxM 12 2 VAR 455552 fit 1x1nptFxF45 13 1 RSA R62553 fit 1x1nptFxF45 SP 14 1 PRS 454695 fit 5 8barx3 8nptST 15 3...

Page 132: ...OP rot guide mount 14 1 RSA R60240 UT rot knife guide 15 1 RSA R60266 UT rot guide mount 16 2 RSA R60163 standoff opn sprock 17 1 FTR R60012 OP opener sprkt disc 18 1 FTR 453525 UT opener sprkt disc...

Page 133: ...6 FSC 460136 ring retn ext 5 12 2 FSC 450874 nut M8 hex reg 13 2 FSC 460362 plunger spring 14 1 RSA R63975 shaft pivot 15 1 ELR 452576_1 dc motor 1 15hp 16 1 RSA R64015 bracket motor mtg 17 1 RSA R638...

Page 134: ...eeve drivewheel 2 1 RSA R64012 cap end Part No Packaging Systems R Telephone 816 472 8999 Fax 816 472 1999 419 East 11th Avenue Kansas City MO 64116 Drawn by Date Revisions Checked by Scale Karl Marek...

Page 135: ...supplied with purchased enclosure to fasten enclosure lid Notes 5 ITEM NO QTY DEPARTMENT PART NO DESCRIPTION 1 1 RSA R64394 enclos trm remove 2 1 RSA R61153 enclosure mounting plate 3 1 RSA R64394_1...

Page 136: ...ne 816 472 8999 Fax 816 472 1999 419 East 11th Avenue Kansas City MO 64116 Drawn by Date Checked by Scale J Romfo Part No 1 5 LTC 452487 assm rotary knife Drawing File 452487 of Sheet1 1 4 2 1 3 ITEM...

Page 137: ...by Date Checked by Scale J Romfo Part No 1 6 5 1 4 3 2 1 screw M5x20 SHCS 5 2 FSC450804 screw M8x30 SHCS 6 1 ELR 453147 strn rlf M16x7mm ITEM NO 459 QTY Dept Part No DESCRIPTION 1 1 ELR451217 rotary...

Page 138: ...awn by Date Checked by Scale J Romfo Part No 1 2 LTC 452857 rotary knife quick release 355 Drawing File 452857 of Sheet1 1 2 1 4 3 ITEM NO QTY DEPARTMENT PART NO DESCRIPTION 1 1 RSA R60730 rotary knif...

Page 139: ...10 SHSS CP 3 3 FSC 450951 screw M5x8 PHSL 4 1 LTCR60149 rotary knife blade Packaging Systems R Telephone 816 472 8999 Fax 816 472 1999 419 East 11th Avenue Kansas City MO 64116 Drawn by Date Checked b...

Page 140: ...ler collar 3 2 FSC451055 M6x80 SHCS 4 1 FSC450829 20mm external snap ring 5 1 bearing 20x47mm ball Packaging Systems R Telephone 816 472 8999 Fax 816 472 1999 419 East 11th Avenue Kansas City MO 64116...

Page 141: ...1R 6 5 37 21 56 5 GULYH PRWRU H WHQVLRQ 6 0 EDOO SOXQJHU 6 VFUHZ 0 6 66 3 3DFNDJLQJ 6 VWHPV 5 7HOHSKRQH D DVW WK YHQXH DQVDV LW 02 UDZQ E DWH KHFNHG E 6FDOH 5RPIR 3DUW 1R 7 5 GULYH PRWRU H WHQVLRQ UD...

Page 142: ...rawn by Date Revisions Checked by Scale J Romfo Part No 2 1 LTC R60488 idler collar Drawing File R60488 of Sheet1 1 2 1 ITEM NO QTY DEPARTMENT PART NO DESCRIPTION LOCATION MATERIAL MATERIAL P N 1 1 RS...

Page 143: ...cyl 3 2 PRS 450979 fit 6xM5 90 4 1 RSA R63032 ramp cross ct bld 5 1 RSA R63029 pin cross cut pivot 6 1 FSC 457616 washer M6 fl nyl 7 2 RSAR60167 cross cut slider 8 2 FSC450801 M6x30 SHCS 9 2 FSC45103...

Page 144: ...6 5 37 21 56 5 FURVV FXW NQLIH ERG 7 EODGH DFWR 56 5 FURVV FXW EODGH UHWDLQHU 6 VFUHZ 0 3 6 3DFNDJLQJ 6 VWHPV 5 7HOHSKRQH D DVW WK YHQXH DQVDV LW 02 UDZQ E DWH KHFNHG E 6FDOH 5RPIR 3DUW 1R 7 DVVP NQL...

Page 145: ...451248 fit 6x1 4npt SS 3 1 PRS450908 fit 8x1 4npt 90 3 1 2 Packaging Systems R Telephone 816 472 8999 Fax 816 472 1999 419 East 11th Avenue Kansas City MO 64116 Drawn by Date Checked by Scale J Romfo...

Page 146: ...pump leg 3 1 VAR451929 hex bushing 1 5x1 4 1 VAR 450932 fit 1barx1npt h brb 5 1 ELR 457783 strn rlf PG25 Packaging Systems R Telephone 816 472 8999 Fax 816 472 1999 419 East 11th Avenue Kansas City MO...

Page 147: ...ked by Scale M Vogler Part No 1 1 STL 452287 assm vac pump leg Drawing File 452287 of Sheet1 1 1 2 3 REVISIONS REV DESCRIPTION DATE APPROVED 1 Added keensert and changed ss to M8 02 09 2005 MAV ITEM N...

Page 148: ...Parts 8 12 Vacuum Valve O Ring Replacement Kit...

Page 149: ...SECTION 10 DIE ASSEMBLY DRAWINGS...

Page 150: ...8 reducer plug PG21 20 1 ELR 451969 plug 7 pin insert male 21 5 ELR 451972 Pin Contact 22 4 FSC 451572 insrt M12 keen 23 4 RSA R60471 Die Handle 24 1 VAR 453013 1 NPT flush plug 25 1 DCA R60411 die to...

Page 151: ...PPROVED ITEM NO QTY Department PART NUMBER DESCRIPTION 1 1 DHP Ref Die Components heater plate 2 1 DHP Ref Die Components heater back plate 3 6 FSC 451580 insrt M6 keen 4 1 ELR 451589 Thermocouple for...

Page 152: ...ONS REV DESCRIPTION DATE APPROVED ITEM NO QTY Depart ment PART NUMBER DESCRIPTION 1 1 DSB Ref Die Components seal die bottom 2 1 DSS Ref Die Components hdr seal frame 3 1 PLA Ref Mach Components seal...

Page 153: ...2mm die roller socket 27 4 FAA 509103 ring retn int 42mm 28 1 DPP Ref Die Components pusher plate 29 20 FSC 450803 screw M6x20 SHCS 30 20 FSC 455361 sprng comp 21od dt 31 20 FBR 455360 bearing bushing...

Page 154: ...m die btm 6061 T6 ALU452863 5 1 DFD 362040 355 240 2 1 divider set mic 6 ALU452864 6 1 DFD 362042 240 9 53 div wall machine direction 6061 T6 ALU450937 7 2 DFR 362050 355 240 2 1 radius plate 6061 T6...

Page 155: ...te 6061 T6 ALU450933 5 1 DSP 362071 355 240 total seal mic 6 ALU460987 6 1 DSB 362080 355 240 seal die bottom 6061 T6 ALU452868 7 1 DSS 362090 355 240 2 1 seal frame 6061 T6 ALU452869 8 1 PLA 362100 S...

Page 156: ...NOTES...

Page 157: ...NOTES...

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