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4

SAFETY AND ACCIDENT PREVENTION INFORMATION

When working near the pump, dress appropriately, avoiding clothes with loose items (ties, scarves, etc.) which could get caught in moving
parts. Use overalls made according to safety regulations, gloves, insulating shoes, safety glasses, ear plugs and helmet (fig.1).

Do not carry out maintenance on the motor while it is running.
Keep hands away from moving parts (e.g. belts, couplings, etc.).
Keep hands away from hot areas of the engines.
Do not mount on the pump to carry out maintenance operations of any kind.

5

IN CASE OF EMERGENCY

Shut down the motor.
Notify the person responsible for running the plant immediately.

6

HANDLING AND TRANSPORT

6.1 Method of transport

The pump must be transported in the horizontal position and stowed safely 
During installation and maintenance, all the components used must be handled and
transported securely by using suitable slings. Handling must be carried out by spe-
cialised personnel to avoid damage to the pump and to persons. The lifting rings
attached to various components should be used exclusively to lift the components
for which they have been supplied.
Figure 2 highlights in black the lifting points of some typical base plates.

fig. 1

Maximum lifting speed: V

max

≤≤

0,5 m/s

5

fig. 2

7

INSTALLATION

7.1

The pumps are tested and the by-pass (if fitted) set with a liquid which also serves to protect the internal surfaces for 6 months from date
of shipment.
This liquid is a mixture of oil and passive neutral detergent; if this liquid could pollute the product to be pumped, it is necessary to wash
out the pump before installation. Do not pump water for any reason, or leave traces of water in the casing.

7.2

Install the pump as near as possible to the source of the liquid to be pumped leaving sufficient space for access for inspection and main-
tenance. In particular, space is required in front of the pump for removing the cover, near the gland for replacing the packing, near the oil
discharge plug of the gear box (if fitted) and on the terminal box side of the electric motor.

7.3

Identify the suction and discharge ports before installation. V series pumps are totally reversible: the direction of flow can be inverted by
changing the direction of rotation of the shaft. This means that the suction and disharge ports are not fixed at the outset but can be inter-
changed. If a by-pass relief valve is fitted, however, it operates only in one direction of flow (see paragraph 7.4).

Figure 3 shows the flow path of the liquid inside the
pump; as the gears open, liquid is drawn into the pump
and this area is therefore near the suction port. The liq-
uid is carried between the gears and the crescent and is
expelled from the disharge port as the gears mesh.

7.4

It is always advisable to mount a by-pass relief safety valve which can be supplied and mounted even after the pump has been installed.
If for any reason the discharge line should be blocked when the pump is operating, the pressure generated can reach very hig levels,
endangering the transmission or the pipework joints. The relief valve is mounted externally on the pump cover or casing and can be set
from outside.

fig.3

Summary of Contents for V Series

Page 1: ...Instructions for the installation use and maintenance of pumps Series V V V V GB...

Page 2: ...revention and elimination of most common operating problems The following instructions are valid in general for the installation use and preventive maintenance of all V series internal gear pumps For...

Page 3: ...ler 10 11 3 Removing the idler pin 10 11 4 Removing the casing 11 11 5 Removing the ball bearings 11 11 6 Removing the packed gland cast iron pumps from V6 to V25 11 11 7 Removing the packed gland cas...

Page 4: ...acuum gauges rub ber or plastic items etc or damage caused by misuse or improper handling of the pump by the end user Parts replaced under guarantee become the property of the manufacturers Date 3 GEN...

Page 5: ...neutral detergent if this liquid could pollute the product to be pumped it is necessary to wash out the pump before installation Do not pump water for any reason or leave traces of water in the casing...

Page 6: ...e added to the anchor bolts as necessary Anchor bolts whose shapes are specified by sized in proportion to the holes on the base plate Check the alignment of the unit after tightening the anchor nuts...

Page 7: ...ructions carefully 9 1 The pump fails to prime Wrong direction of rotation No liquid in the pump to create a seal between the gears and the casing The suction gauge hardly moves or else oscillates If...

Page 8: ...to become corrosive Check that the concentration has not changed and or that the liquid temperature is within the permitted range The operating limits have been exceeded This is shown by excessive bro...

Page 9: ...all below the setting eg 8 bar At this point the by pass is set and the delivery valve can be opened to let the system operate normally To reset the by pass to a higher or lower pressure follow the sa...

Page 10: ...d to be pumped and the duty Remove the used idler bush using a bench press The bush is usually press fitted Clean the bush thoroughly and check the surfaces for wear Replace the bush if it has externa...

Page 11: ...80 Remove the springs 80 5 and the washer 49 3 Using a packing extractor or a screwdriver and replace them after cleaning the gland thoroughly Mount the new packing rings supplied as a spare part If...

Page 12: ...damage the gasket 75 If the gasket is damaged it must be replaced Loosen the grub screws of the rotating parts of the mechanical seals 66 1 and 66 2 and remove them by sliding them carefully along the...

Page 13: ...oroughly Slip on the rotating part of mechanical seal 66 1 with the seat facing away from the rotor Take care not to damage the internal gasket during this operation Lock the grub screws after positio...

Page 14: ...e grub screws after positioning the seal as shown in the table below NB The table shows the diameter D of the shaft and the distance L2 between the seal 66 1 and the seal box 77 when the rear cover 09...

Page 15: ...ble solvent Avoid using water Pour a little oil fuel oil or rust preventer into the pump grease the bearing and turn the pump over a few times If the pump is to be left out in the open close the ports...

Page 16: ...VARISCO POMPE S r l Zona Industriale Nord Terza Strada 9 35129 PADOVA Italy Tel 39 049 82 94 312 Fax 39 049 80 76 762 e mail export variscopompe com Web site www variscopompe com Edition 04 Rev 00...

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