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INCORPORATED

®

                                                                          Installation 

 

ITC-Series

 Inverter 

Page 6 

 

 

 

 

 

 

 

 

 

 10/07/05 

System Features 

 

Inverter 

 

The inverter consists of a sine wave inverter that supplies power when AC loads are applied. Depending on 
your  model,  the  inverter  develops  2100,  3200  or  3600  watts  of  continuous  power.  Using  TruSine

®

 

technology,  a  very  high  quality  sine  wave  is  produced.  Total  harmonic  distortion  (THD)  is  less  than  4.0 
percent. 

 

Battery Charger with Automatic Power Management

 

The high efficiency, multi-stage battery charger allows automatic charging of flooded lead acid and gel type 
batteries.  The efficient 0.85 power factor or PF, compared to typical 0.59PF on triac pulse type chargers, 
allows full charger output from a 30-

amp AC source. The system‟s Bulk, Absorption, and Float charge cycle 

quickly charges and maintains the battery bank. An Equalization charge cycle is available for flooded lead 
acid  battery  maintenance.  In  addition,  there  is  an  optional  battery  temperature  sensor  to  reduce  battery 
float voltage as temperature increases above 25° Celsius.  

Automatic  Power  Management  (APM)  monitors  the  AC  Input  current  and  will  reduce  the  battery  charger 
output as needed to keep the AC input current below the preset APM Limit.  

 

GenStart Contact 

The  GenStart  feature  provides  a  start/stop  signal  to control  an  automatic  generator.  The  start/stop  signal 
consists  of  a  contact  closure  to  start  the  Gen.  Start  based  on  battery  voltage  of  12.3  (24.6)  VDC.    The 
GenStart turns off when the battery charging current falling below 10 amps. 

 

Low Battery or Fan On Contact 

The  Low 

Battery  contact  allows  remote  monitoring  of  the  Inverter‟s  battery  status.  The  contact  will  close 

when battery voltage falls below 11.0 (22.0) volts.  This will alert the user to take appropriate measures to 
avoid  shutdown  of  the  Inverter  at 10.5 (21.0)  VDC.  The  SP00172  offers  a  Fan  On  contact  instead  of  the 
Low Battery contact for turning on an external fan or blower when the ITC‟s fan is on. 

 

Remote Power Switch 

This  loop  between  Options  Terminal  7  and  8  (left  side  of  Options  Terminal)  allow  remote  control  of  the 
system  On/Off.  Tying  these  two  terminals  together  or  optionally,  tying  the  terminal  7  (

Remote  Switch)

  to 

battery ground applies power to the unit.  

Note:

 The Front Panel switch will always overrule the remote switch in terms of disabling the unit. 

 

System Control

 

The ITC contains a System ON/OFF Switch located in the front of the ITC.  This switch is used to turn the 
control power ON and OFF.  This power switch also has a break out loop for a series switch that can be 
placed  in  a  remote  location  from  the  unit  (See 

Remote  Power  Switch

  above).  A  control  microprocessor 

provides a variety of protection interlocks, system fault detection/reporting/recovery, storage of system data 
parameters,  and  high-speed  data  communications  to  the  ITC  Control/Display  Unit.  This  Control/Display 
Unit also has individual on/off switches for independent Inverter and Charger control. The ITC will protect 
itself in the event of any overload, over temperature, high or low battery voltage condition.  

 

ITC Control/Display Unit 

 

The ITC Control/Display Unit is a user interface that is connected to the ITC Control Board via a 6-wire 
modular cable.  This Control/Display unit can be an integral part of the Inverter or can be removed and 
mounted in a remote area to allowing remote system operation.  Two of these units can talk to the System 
Control Board one display would be configured as a Master, and the other as Slave.  The configuration 
switches on top of the Master allow programming of the Charger current, Automatic Power Management 
and battery type settings.  

NOTE:

  It should be noted that if the Control Display unit is taken out of the front of the unit, the cover plate 

Summary of Contents for ITC24-360

Page 1: ...anual 10 7 05 ITC Series Inverter Charger System Models ITC12 2100 and ITC12 3200 ITC24 3600 and SP00172 Vanner Incorporated 4282 Reynolds Drive Hilliard Ohio 43026 614 771 2718 1 800 ACPOWER www vann...

Page 2: ...INCORPORATED ITC Series ITC Series Inverter Page 2 10 07 05 Notes...

Page 3: ...CUSTOMER WIRING IDENTIFICATION 17 AC INPUT OUTPUT WIRING 18 DC BATTERY WIRING 18 FRONT PANEL CONTROL DISPLAY OUTLET 18 SYSTEM ON OFF SWITCH 19 REMOTE SIGNAL CONTACTS 19 INSTALLATION 19 BASIC GUIDELIN...

Page 4: ...7 Figure 1 4 6 Suspended Dimensions in Inches 11 F 8 Figure 1 4 7 Bottom Mount Dimensions in Inches 11 F 9 Figure 1 4 8 Control Display Unit Dimensions in Inches 11 F 10 Figure 1 4 9 Customer Terminat...

Page 5: ...he cover of this manual System Features and Specifications General Description The ITC Series system consists of a DC to AC true sine wave inverter a battery charger an automatic AC transfer switch an...

Page 6: ...shutdown of the Inverter at 10 5 21 0 VDC The SP00172 offers a Fan On contact instead of the Low Battery contact for turning on an external fan or blower when the ITC s fan is on Remote Power Switch...

Page 7: ...4 amps 3 amps No Load Inverter OFF 0 30 amps 0 30 amps Full power 208 amps 350 amps 195 amps INVERTER EFFICIENCY Nom 200 watts 77 77 500 watts 88 84 700 watts 88 87 1000 watts 88 89 1500 watts 86 89 2...

Page 8: ...IDE VIEW 11 12 15 16 OPTIONS CABLE ENTRY CHASSIS GROUND ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 DESCRIPTION BATTERY TERMINAL ACCESS REMOTE CABLE INPUT CONTROL DISPLAY PANEL INVERTER ON OFF SWITCH CHARGE...

Page 9: ...when enabled but not on 2 Inverter On Off Button Enables Disables Inverter Function 3 Charger Indicator Light Solid when on flashes when enabled but not on 4 Charger On Off Button Enables Disables Cha...

Page 10: ...allowing access to user AC and control terminals through a removable front cover ACCESS PANEL REMOVABLE FROM FRONT WHEN UNDER TABLE MOUNTED DOCKED DISPLAY CONTROL PANEL DC TERMINATIONS POWER ON OFF S...

Page 11: ...10 7 05 18 10 7 8 19 1 4 13 5 8 16 3 4 8 1 8 7 5 16 8 3 4 ITC DIMENSIONS FOR SUSPENDED MOUNTING F 7 Figure 1 4 6 Suspended Dimensions in Inches 19 1 4 18 10 7 8 16 3 4 13 5 8 7 5 16 8 ITC DIMENSIONS F...

Page 12: ...HOT NEU GND AC INPUT P15 HOT NEU GND AC OUTPUT P6 P5 REMOTE MASTER AND SLAVE CONNECTORS REMOTE SWITCH REMOTE LED COM N O N O LOW BATT FAN ON COM GENSTART P3 BATTERY TEMP SENSOR P7 F 10 Figure 1 4 9 C...

Page 13: ...Battery Shutdown 10 5 21 0 VDC setpoint the inverter will shut OFF Auto restart will restart the inverter after battery voltage rises above the Low Battery Warning 11 0 22 0 VDC setpoint after 5 minu...

Page 14: ...rge Stage and begins the Absorption Charge Stage The charger will not enter the Bulk Stage again until shore power is re applied or until the charger or the system is turned ON again VOLTAGE CURRENT T...

Page 15: ...harging by preventing the charging stages from reaching their trigger points or may cause the battery to run down even though the charger is ON T 1 Figure 2 2 2 Battery Charger Factory Setpoints Guide...

Page 16: ...r Terminations and likewise a similar set of Normally Open Contacts are available to indicate a Low Battery or Fan On condition Caution The battery charging process will be affected if 12 24 VDC loads...

Page 17: ...6 7 8 9 10 11 12 DIPSWITCH FUNCTION SWPOSITION OFF ON OFF ON OFF ON SLAVE MASTER Note After a new switch setting is set the power switch must be cycled on the main unit for the new setting to take eff...

Page 18: ...d P15 NOTE The AC output voltage and the required AC input voltage of the ITC is 120 VAC 60Hz DC Battery Wiring A DC wiring compartment is located behind the wiring panel on the right side of the unit...

Page 19: ...l to the circuit INSTALLATION Unpacking the Inverter Inspect the shipping container and equipment for loose or damaged parts If any damage is found immediately notify the freight carrier Basic Guideli...

Page 20: ...ons do not use the vehicle chassis as the DC negative conductor Use a cable the same size as the DC positive to go directly from the inverter to the battery negative 4 Route the AC and DC power wiring...

Page 21: ...rough separate strain reliefs located at the right front of the unit WARNING Never make electrical connections live Make the connections to the inverter first and the battery last Make certain the ON...

Page 22: ...on lug style that will accept up to 10 AWG copper wire Model ITC12 3200 The 26 7 amp at 120 volt 3200 watt inverter output capability requires 10 AWG wire minimum is used for the AC output The AC tran...

Page 23: ...installation s grounding system or to earth ground Step 4 Verify Installation Verify all connections are tight and secure for maximum performance System Start up and Testing Step 1 Completely install...

Page 24: ...power This power can be used to operate various AC driven appliances Typical DC power sources include batteries that store electrical energy power generated from a vehicle alternator or renewable ener...

Page 25: ...ly equal to watts and are obtained by multiplying volts times current produced or used by a device To properly determine an inverter size in watts for your application decide which AC loads you plan t...

Page 26: ...recharge cycling that is typical of most inverter installations These batteries are available in the maintenance free style where the electrolyte does not need to be checked or replenished and they a...

Page 27: ...gine The 24 volts is usually provided by connecting two 12 volt batteries in series and sometimes by connecting four 6 volt batteries in series The ratings of the series connected battery bank remain...

Page 28: ...rting the engine and operating the inverter This is a common practice in a service vehicle where the engine runs all the time and allows the alternator to provide continuous charging for the battery I...

Page 29: ...ing for lead acid batteries and 50 of the battery s C for gel cell batteries The C rate is numerically equal to the amp hour capacity for the battery For example a 280 amp hour battery has a C rate of...

Page 30: ...corrosion free 2 Check air ventilation openings for dust and other obstructions 3 Examine receptacle indicators and switches for cracks and breaks in insulation material Trouble Shooting The Unit doe...

Page 31: ...Page 31 Owner s Manual 10 7 05 Vanner Incorporated 4282 Reynolds Drive Hilliard Ohio 43026 1 800 AC POWER 1 800 227 6937 Tel 614 771 2718 Fax 614 771 4904 www vanner com e mail pwrsales vanner com Ma...

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