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User Manual

Important Safety, Installation, and Operation Instructions

Attention: Read the user manual carefully before using the battery charger.

High Frequency Battery Charger 

Model #: 24-CBHF2M-3625FLEX

Summary of Contents for ChargePlus Flex

Page 1: ...User Manual Important Safety Installation and Operation Instructions Attention Read the user manual carefully before using the battery charger High Frequency Battery Charger Model 24 CBHF2M 3625FLEX ...

Page 2: ...ng label must be visible after installation CHILDREN 6 This appliance can be used by children aged from 8 years and above and persons with reduced physical sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved Children shall not play with the appliance C...

Page 3: ...cific well ventilated areas 19 In order to reduce risk of injury only charge Lead Acid GEL or AGM type Lithium Polymer or Lithium Ion batteries Do not charge other types of rechargeable or non rechargeable batteries as they could explode causing damage and or injury FURTHER SPECIFICATIONS FOR LITHIUM BATTERIES 20 In order to charge Lithium Polymer and Lithium Ion batteries a BMS Battery Management...

Page 4: ... is the task of the BMS and not of the battery charger CHECKING CABLES GRID EARTHING 26 Do not transport the battery charger by pulling on the cables as they could be damaged Use the handles on the battery charger if provided 27 Before using the battery charger check that the sleeving on the mains cable and battery cables are in good condition Should one of the cables be damaged have it replaced b...

Page 5: ...Polymer or Lithium Ion batteries is correct for the type of battery to be charged 34 We recommend unplugging the battery charger from the mains supply before connecting and disconnecting batteries 35 During normal operation of the battery charger the external surface may become hot and may remain so for a length of time after it has been switched off 36 The battery charger needs no special mainten...

Page 6: ... to 50 C from 4 F to 122 F Relative humidity 0 80 up to 50 C 0 80 up to 122 F Operating temperature from 0 C to 45 C from 32 F to 113 F Programmable Charging Profiles are INDEX CURVE 1 MK AGM 2 Acd Wet 3 Zenith AGM 4 Acd Wet Float 5 Fullriver AGM 6 Haze GEL 7 PzV GEL 8 Optima 12V 9 Sonnenshein 10 Optima AGM 11 Discover AGM ...

Page 7: ...ION I BATTERY CAPACITY RANGE L PRODUCT CERTIFICATION STAMPS M NUMBER OF CELLS BATTERY CHARGER IDENTIFICATION LABEL A CUSTOMER PART NUMBER B PART NUMBER C MODEL D INPUT VOLTAGE AND MAINS ABSORPTION E OUTPUT VOLTAGE AND CURRENT F BATTERY TYPE NUMBER OF CELLS G SETTING H BATTERY CHARGER MANUFACTURE DATE I BATTERY CHARGER SERIAL NUMBER L WARNING M PRODUCT CERTIFICATION STAMPS ...

Page 8: ... profile is displayed when button is pressed To enter the charging parameter menu see CHARGING SETTINGS OPERATION Connect the AC power cable supplied with the battery charger to the charger Connect the battery to the charger with the correct polarity Then plug the AC power cord into the wall receptacle The LCD display of the battery charger will now show in sequence information related to the inte...

Page 9: ... process If the battery is not connected to the charger the display shows No Battery This message remains on the display if the test is unsuccessful The same message is displayed in the case of Reversed polarity Battery in short circuit Battery voltage is lower than 3V If the battery test is still unsuccessful the charger continues to check the voltage on the battery cables until it detects an acc...

Page 10: ...g cycle is also indicated by three LEDs DL3 display LED 3 RED DL2 display LED 2 YELLOW DL1 display LED 1 GREEN RED YELLOW GREEN CHARGING SETTINGS To set the charger in relation to the battery that needs to be charged it is necessary to carry out a few steps Please note only a service technician should perform these functions The charging curve is set when the battery charger is not connected to th...

Page 11: ...Type of curve Voltage and Current SELECT Press again to confirm the set value the red DL3 LED will turn off SELECT After setting the values exit the setup menu by selecting Programming Save and Exit and press so that the display shows PARAMETERS SAVED and the parameters are saved in EEPROM SELECT If the operator has entered the programming section and is still in it without operation the battery c...

Page 12: ...ure that there are no elements in an open circuit condition The charger starts again after 5 seconds E02 Temperature The internal thermal sensor has detected high temperature Use the charger in a well ventilated area E03 Timer The safety timer of one of the phases has been activated Make sure that a suitable charging current has been set for the battery capacity and that the selected voltage corre...

Page 13: ...urrent BLK OFF OFF No Battery OFF BLK OFF Inversion of polarity OFF BLK OFF Battery in Short Circuit OFF BLK OFF Incorrect Battery Voltage OFF BLK OFF Over temperature error BLK OFF OFF Corrupted charging profile BLK OFF OFF Shown is an example of how an E02 Temperature error will be displayed ...

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Page 15: ...contact Flight Systems Industrial Products FSIP 1015 HARRISBURG PIKE CARLISLE PA 17013 WEBSITE www shop fsip biz PHONE 1 800 333 1194 Or Flight Systems Industrial Products FSIP MIDWEST BRANCH 80 S FAIRBANK STREET STE 7 ADDISON IL 60101 1 800 804 5711 Always remember to provide the serial number and the manufacturing date of the chargers ...

Page 16: ...15 NOTES COMMENTS ...

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