Vanner ITC24-360 Owner'S Manual Download Page 24

INCORPORATED

®

                                                                          Installation 

 

ITC-Series

 Inverter 

Page 24 

 

 

 

 

 

 

 

 

 

 10/07/05 

    

A)  With  shore  power  applied,  press  the  Charger  ON/OFF  button  to  enable  the  Charger  (if  not 

enabled).  The Charge LIGHT should come on and the batteries should begin charging.  Remember to 
reduce  the  loads  on  the  unit  since  the  APM  will  limit  the  available  power  to  the  charger  based  on  its 
settings. 

    

B)  Disconnect the shore power 

– the unit should transfer back to Inverter mode. 

    

C)  Discharge the battery by placing the AC load on the system and operating the inverter. 

    

D)  When the battery charge level is low, the inverter will turn off. 

    

E)  Connect an ammeter to the DC cables between the inverter and the battery to monitor the current 

(DC amps), and a voltmeter to the battery to monitor the battery voltage.  The battery charger will 
step through its sequence and stop in the float mode. 

Step 15: 

The system is now ready for operation. 

Battery Temperature Sensor 

Route battery temperature sensor (BTS) cable from inverter to the battery. Note: the keyed BTS cable has 
same connector on both ends so cable connector orientation does not matter. Make sure cable does not 
come into contact with sharp edges and is secured with nylon ties or equivalent. Plug the BTS cable into 
P7 on inverter/charger control board. See F 13 Figure 3-1 Customer Terminations. Plug opposite end of 
BTS cable into the battery temperature sensor, which is attached to battery with double-sided tape. 

 
GENERAL INFORMATION SECTION 

 

Generic Inverter Description 

In general, an inverter converts DC electrical power into AC power.  This power can be used to operate various 
AC-driven  appliances.    Typical  DC  power  sources  include  batteries  that  store  electrical  energy,  power 
generated from a vehicle alternator or renewable energy sources such as photovoltaic (solar) panels both with 
the appropriate regulator or charge controller to bring the DC source within the operating range of the inverter. 

The  most  common  battery  systems  are  12  or  24  volt.    Some  systems,  however,  operate  on  higher  voltages 
such as 32, 36, 48, or 120 volts.  The most common inverter AC output power is 120 volts at a frequency of 60 
Hz.  Some inverters, however, are designed to produce 240 volts, or both 120 and 240 volts at 60 Hz.  Because 
some countries use power of different voltage and frequency (e.g., 230 volts at 50 Hz), inverters are available 
to conform to these requirements. 

The  three  available  inverter  types  are  distinguished  by  the  type  of  AC  output  waveform  they  produce.    This 
waveform  affects  the  AC  loads  they  operate.    This  section  provides  an  overview  of  these  inverter  types, 
including the advantages and disadvantages associated with using each type. 

Sine Wave

Modified Sine Wave

Square Wave

 

 
Sine Wave Inverter

 

Sine wave inverters produce an AC output waveform like power produced by the electric utility companies and 
rotating  generators.    The  sine  wave  inverter‟s  waveform  is  characterized  by  the  highest  peak  voltage  and 
smooth  voltage  transitions  (no  square  wave  components).    Such  inverters  are  the  most  costly  of  the  three 
inverter types because they contain additional electronics to produce the required waveform.  A measure of the 
sine  wave  quality  is 

Total  Harmonic  Distortion 

(THD),  and is expressed in a percentage.  The lower the THD 

the higher the quality of the sine wave power. 

Summary of Contents for ITC24-360

Page 1: ...anual 10 7 05 ITC Series Inverter Charger System Models ITC12 2100 and ITC12 3200 ITC24 3600 and SP00172 Vanner Incorporated 4282 Reynolds Drive Hilliard Ohio 43026 614 771 2718 1 800 ACPOWER www vann...

Page 2: ...INCORPORATED ITC Series ITC Series Inverter Page 2 10 07 05 Notes...

Page 3: ...CUSTOMER WIRING IDENTIFICATION 17 AC INPUT OUTPUT WIRING 18 DC BATTERY WIRING 18 FRONT PANEL CONTROL DISPLAY OUTLET 18 SYSTEM ON OFF SWITCH 19 REMOTE SIGNAL CONTACTS 19 INSTALLATION 19 BASIC GUIDELIN...

Page 4: ...7 Figure 1 4 6 Suspended Dimensions in Inches 11 F 8 Figure 1 4 7 Bottom Mount Dimensions in Inches 11 F 9 Figure 1 4 8 Control Display Unit Dimensions in Inches 11 F 10 Figure 1 4 9 Customer Terminat...

Page 5: ...he cover of this manual System Features and Specifications General Description The ITC Series system consists of a DC to AC true sine wave inverter a battery charger an automatic AC transfer switch an...

Page 6: ...shutdown of the Inverter at 10 5 21 0 VDC The SP00172 offers a Fan On contact instead of the Low Battery contact for turning on an external fan or blower when the ITC s fan is on Remote Power Switch...

Page 7: ...4 amps 3 amps No Load Inverter OFF 0 30 amps 0 30 amps Full power 208 amps 350 amps 195 amps INVERTER EFFICIENCY Nom 200 watts 77 77 500 watts 88 84 700 watts 88 87 1000 watts 88 89 1500 watts 86 89 2...

Page 8: ...IDE VIEW 11 12 15 16 OPTIONS CABLE ENTRY CHASSIS GROUND ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 DESCRIPTION BATTERY TERMINAL ACCESS REMOTE CABLE INPUT CONTROL DISPLAY PANEL INVERTER ON OFF SWITCH CHARGE...

Page 9: ...when enabled but not on 2 Inverter On Off Button Enables Disables Inverter Function 3 Charger Indicator Light Solid when on flashes when enabled but not on 4 Charger On Off Button Enables Disables Cha...

Page 10: ...allowing access to user AC and control terminals through a removable front cover ACCESS PANEL REMOVABLE FROM FRONT WHEN UNDER TABLE MOUNTED DOCKED DISPLAY CONTROL PANEL DC TERMINATIONS POWER ON OFF S...

Page 11: ...10 7 05 18 10 7 8 19 1 4 13 5 8 16 3 4 8 1 8 7 5 16 8 3 4 ITC DIMENSIONS FOR SUSPENDED MOUNTING F 7 Figure 1 4 6 Suspended Dimensions in Inches 19 1 4 18 10 7 8 16 3 4 13 5 8 7 5 16 8 ITC DIMENSIONS F...

Page 12: ...HOT NEU GND AC INPUT P15 HOT NEU GND AC OUTPUT P6 P5 REMOTE MASTER AND SLAVE CONNECTORS REMOTE SWITCH REMOTE LED COM N O N O LOW BATT FAN ON COM GENSTART P3 BATTERY TEMP SENSOR P7 F 10 Figure 1 4 9 C...

Page 13: ...Battery Shutdown 10 5 21 0 VDC setpoint the inverter will shut OFF Auto restart will restart the inverter after battery voltage rises above the Low Battery Warning 11 0 22 0 VDC setpoint after 5 minu...

Page 14: ...rge Stage and begins the Absorption Charge Stage The charger will not enter the Bulk Stage again until shore power is re applied or until the charger or the system is turned ON again VOLTAGE CURRENT T...

Page 15: ...harging by preventing the charging stages from reaching their trigger points or may cause the battery to run down even though the charger is ON T 1 Figure 2 2 2 Battery Charger Factory Setpoints Guide...

Page 16: ...r Terminations and likewise a similar set of Normally Open Contacts are available to indicate a Low Battery or Fan On condition Caution The battery charging process will be affected if 12 24 VDC loads...

Page 17: ...6 7 8 9 10 11 12 DIPSWITCH FUNCTION SWPOSITION OFF ON OFF ON OFF ON SLAVE MASTER Note After a new switch setting is set the power switch must be cycled on the main unit for the new setting to take eff...

Page 18: ...d P15 NOTE The AC output voltage and the required AC input voltage of the ITC is 120 VAC 60Hz DC Battery Wiring A DC wiring compartment is located behind the wiring panel on the right side of the unit...

Page 19: ...l to the circuit INSTALLATION Unpacking the Inverter Inspect the shipping container and equipment for loose or damaged parts If any damage is found immediately notify the freight carrier Basic Guideli...

Page 20: ...ons do not use the vehicle chassis as the DC negative conductor Use a cable the same size as the DC positive to go directly from the inverter to the battery negative 4 Route the AC and DC power wiring...

Page 21: ...rough separate strain reliefs located at the right front of the unit WARNING Never make electrical connections live Make the connections to the inverter first and the battery last Make certain the ON...

Page 22: ...on lug style that will accept up to 10 AWG copper wire Model ITC12 3200 The 26 7 amp at 120 volt 3200 watt inverter output capability requires 10 AWG wire minimum is used for the AC output The AC tran...

Page 23: ...installation s grounding system or to earth ground Step 4 Verify Installation Verify all connections are tight and secure for maximum performance System Start up and Testing Step 1 Completely install...

Page 24: ...power This power can be used to operate various AC driven appliances Typical DC power sources include batteries that store electrical energy power generated from a vehicle alternator or renewable ener...

Page 25: ...ly equal to watts and are obtained by multiplying volts times current produced or used by a device To properly determine an inverter size in watts for your application decide which AC loads you plan t...

Page 26: ...recharge cycling that is typical of most inverter installations These batteries are available in the maintenance free style where the electrolyte does not need to be checked or replenished and they a...

Page 27: ...gine The 24 volts is usually provided by connecting two 12 volt batteries in series and sometimes by connecting four 6 volt batteries in series The ratings of the series connected battery bank remain...

Page 28: ...rting the engine and operating the inverter This is a common practice in a service vehicle where the engine runs all the time and allows the alternator to provide continuous charging for the battery I...

Page 29: ...ing for lead acid batteries and 50 of the battery s C for gel cell batteries The C rate is numerically equal to the amp hour capacity for the battery For example a 280 amp hour battery has a C rate of...

Page 30: ...corrosion free 2 Check air ventilation openings for dust and other obstructions 3 Examine receptacle indicators and switches for cracks and breaks in insulation material Trouble Shooting The Unit doe...

Page 31: ...Page 31 Owner s Manual 10 7 05 Vanner Incorporated 4282 Reynolds Drive Hilliard Ohio 43026 1 800 AC POWER 1 800 227 6937 Tel 614 771 2718 Fax 614 771 4904 www vanner com e mail pwrsales vanner com Ma...

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