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Valor Ultimate Turbochim BR517R, Installer'S Manual

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Valor Ultimate Turbochim BR517R Installer'S Manual Download Page 30

30

Key No.

Description

No.

off

Part No.

A

Air pressure switch

1

560969

B

Electrics control unit

1

559709

C

Injector Bray cat 18 size 360 - 

For Natural Gas Appliances

1

541609

Injector Bray cat 18 size 170 - 

For Propane Appliances

571709

D

Gas tap & spark generator

1

545969

E

Spark generator

1

521069

F

Control knob

1

545979

G

Pilot unit - 

For Natural Gas Appliances

1

540979

Pilot unit - 

For Propane Appliances

544929

H

Solenoid valve

1

559719

J

Burner plaque & gasket set

1

569439

K

“On” switch

1

559729

L

“Off” switch

1

559739

M

Ceramic rear wall

1

545999

N

Front coal halves

1

569449

P

Rear base coal

1

569459

Q

Pack of loose coals

1

569469

R

Ceramic side wall - right side

1

546039

S

Ceramic side wall - left side

1

546049

T

Smoke match tube

1

541169

U

Dust Cage

1

567619

S H O R T   L I S T   O F   S P A R E S

                      

Summary of Contents for Ultimate Turbochim BR517R

Page 1: ...202 622B 600B 208 02 M O D E L B R 5 1 7 R G C 3 2 0 3 2 1 1 ULTIM ATE TURBOCHIM SUPERFLAM E RF R e a r F a n F l u e d I n s e t G a s F i r e s I N S T A L L E R G U I D E Please keep in a safe pla...

Page 2: ...lephone 0345 626341 Local call rates apply P l e a s e l e a v e t h i s I n s t a l l e r G u i d e w i t h t h e u s e r As supplied this appliance is for use with natural gas G20 When converted usi...

Page 3: ...ests 18 Terminal guard front surround gas supply installation 19 Ceramic coals walls installation 21 Full operating checks 22 Final review 24 Servicing parts replacement 25 Burner plaques replacement...

Page 4: ...Btu h 6 1kW 20 800Btu h Input Min Gross 2 2kW 7 500Btu h 3 6kW 12 280Btu h Output Max 3 12kW 10 600Btu h 3 6kW 12 280Btu h Output Min 1 1kW 3 750Btu h 1 8kW 6 140Btu h Burner Test Pressure Cold 18 2 0...

Page 5: ...ation 2 2 Electrical isolation of the unit should be by means of a switched fuse spur that should be readily accessible to the user easily identifiable and preferably sited adjacent to the appliance I...

Page 6: ...liance is to be fitted against a wall with combustible cladding or skirting board such materials must be removed from the area covered by the metal outer surround of the appliance We suggest that the...

Page 7: ...permanently disconnected 2 13 A fan powered flue system tends to depressurise the room containing the appliance Normally no additional ventilation should be required In exceptional circumstances howe...

Page 8: ...l facing the terminal 1200mm J From an opening in a car port e g door window into dwelling 1200mm K Vertically from a terminal on the same wall 1500mm L Horizontally from a terminal on the same wall 3...

Page 9: ...oal left right halves 1 Rear base coal 1 Pack of 5 loose coals 1 Template 1 Smoke match tube 1 Terminal weather shield 1 Terminal guard 2 Screws washers for terminal guard 6 Wall plugs 6 Woodscrews 1...

Page 10: ...f the spark gap is correct check the ignition wiring 4 2 Remove the two screws securing the bottom of the front surround to the sides of the convection box Raise the front surround to allow the retain...

Page 11: ...ng in mind that the terminal must project at least 15mm beyond the external face of the wall to allow the end cover to be removed and refitted during servicing 5 2 2 Combustible material within a fals...

Page 12: ...ock 3 Cut out the opening for the lintel Where cutting through masonry drill pilot holes and then cut out the slot using a mechanical cutter This will minimise damage to the surrounding structure 4 In...

Page 13: ...the level of the hearth fireplace floor It may be simplest to back fill the cavity with the insulation material and then cut through the insulation to the size of the flue box hole An alternative to r...

Page 14: ...neers publication IGE UP 7 Gas installations in timber frame buildings 5 4 5 The back surface of the convection box and front flanges of the clearance kit must be separated from the timber frame by 25...

Page 15: ...ove the box Drill the wall and insert plugs if necessary 6 Refit the box Secure with the screws provided with the kit 7 Mark the securing hole positions on the wall 8 Seal any gaps between the inside...

Page 16: ...he unit slightly forward 3 Detach the fan wiring loom connection See figure 11 4 Detach the plastic vacuum tube from the metal vacuum pipe see figure 11 5 Detach the control unit cover by removing one...

Page 17: ...of the two fixing holes Drill two holes at the marked positions using a no 10 drill and plug 7 4 For fixing the unit to the wall see figure 14 Offer the unit to the prepared hole in the wall Gently pu...

Page 18: ...increase to boost speed within approximately two seconds iii Remove the hand The fan should revert to normal speed after approximately three seconds 8 6 The unit includes a blocked flue sensor system...

Page 19: ...ly pipe will have to be formed to avoid various components below the burner An installation template is supplied which contains a diagram for bending this supply pipe 9 5 Pressure check the installati...

Page 20: ...ner flames should gradually increase until the knob reaches the HIGH position When the above checks have been completed partially depress the control knob and turn to OFF 9 6 9 Press the off switch Th...

Page 21: ...Left side R Right side Place the side walls against the sides of the fire box and in the recesses at the sides of the base coals The markings L R should be at the back bottom corners and facing to th...

Page 22: ...e control knob depressed for approximately ten seconds to allow the thermocouple probe to warm up and then release it If the pilot does not remain alight ensure that the pilot orifice is clear 11 1 6...

Page 23: ...ndows that open to the outside of the building closed Recheck for spillage as above If the smoke is drawn into the appliance continue with the installation If the test is not satisfactory Disconnect t...

Page 24: ...as supply to the fire will be shut off unless the fan is in operation Point out the explanation of this system shown in the users guide Mention that in windy weather or when the mains voltage is low a...

Page 25: ...ve the plaque clamping strips by detaching 6 screws 13 1 3 Remove the plaques and the combination gasket between and under the plaques If necessary remove the gauze and the gasket beneath it 13 1 4 If...

Page 26: ...nd gas tap 13 3 5 Disconnect the electrode lead from tab underneath the electrode 13 3 6 Undo the thermocouple nut at the gas tap 13 3 7 Disconnect the pilot pipe from the pilot unit elbow 13 3 8 Remo...

Page 27: ...ove the gas tap solenoid unit as sections 13 5 1 to 13 5 12 13 6 2 Make sure that the tap is in the off position 13 6 3 Remove the circlip holding the piezo unit to the tap Remove the piezo unit 13 6...

Page 28: ...nge white from the air pressure switch 13 10 5Disconnect the two leads Brown blue from the mains cable connection block 13 10 6Replace in the reverse order Make sure that all the leads are correctly a...

Page 29: ...r shield and flue box end plate by removing two screws figure 38 13 12 3Disconnect the wiring loom connector inside the top right of the flue box figure 39 13 12 4Slide the fan out of the flue box fig...

Page 30: ...1069 F Control knob 1 545979 G Pilot unit For Natural Gas Appliances 1 540979 Pilot unit For Propane Appliances 544929 H Solenoid valve 1 559719 J Burner plaque gasket set 1 569439 K On switch 1 55972...

Page 31: ...ards Valor is a member of the Society of British Gas Industries which works to ensure high standards of safety quality and performance Careful Installation Valor is a Corgi registered company All our...

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