Valor Ultimate Turbochim BR517R Installer'S Manual Download Page 26

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13.2

To Remove The Front Surround

13.2.1

Remove the bottom front cover casting

.

13.2.2

Lift the casting clear. (Where applicable by lifting the fire front

casting up and forward to release the locating screw heads at the back of the
casting from the keyholes in the surround sides.)

13.2.3

Remove the two screws securing the bottom of the front surround

to the sides of the convection box.
Raise the front surround to allow the retaining lugs at the top to clear the
slots in the convection box hood and then lift clear (see figure 27).

13.2.4

Replace in the reverse order.

13.3

To Remove The Pilot Unit

13.3.1

Remove the 5 loose coals, ceramic side walls, front base coal, rear

base coal and ceramic back wall.

13.3.2

Remove the front surround unit - See section 13.2

.

13.3.3

Support the inlet isolating elbow to avoid straining the pipework

and disconnect the appliance from the elbow

.

13.3.4

Detach the burner unit from the convection box by removing

2 screws (see figure 28). Carefully lift the burner unit forward making
sure that the unit does not snag on any leads. Rest the burner on its
front face to allow access to the pilot and gas tap.

13.3.5

Disconnect the electrode lead from tab underneath the

electrode.

13.3.6

Undo the thermocouple nut at the gas tap.

13.3.7

Disconnect the pilot pipe from the pilot unit elbow.

13.3.8

Remove the first screw

 s

ecuring the dust cage to the

 

pilot unit

& burner (see figure. 29). Carefully remove the dust cage and place
aside.

13.3.9

Remove the second screw securing the

 

pilot unit to the burner. Remove

the pilot unit and place it aside.

13.3.10

Refit in the reverse order. Make sure that no leads are trapped.

Note 1 The pilot unit must be replaced as a whole assembly. Its individual components

are not separately replaceable.

 

2. Once removed, ensure that the dust cage is cleaned before refitting. Make sure

that it locates squarely onto the pilot unit without any gaps between the cage edges and the

pilot unit.

13.4

To Completely Remove The Burner Unit

13.4.1

Remove the ceramics and front surround, disconnect the

appliance and detach the burner unit from the convection box as sections
13.3.1 to 13.3.4

13.4.2

Detach the burner wiring loom connection at the right side of the

burner (see figure 30).

13.4.3

Refit in the reverse order. Make sure no leads are trapped.

 

Figure 30 Burner loom

connector

             

 

Figure 29 Pilot unit fixings

(Dust cage not shown
for clarity)

 Figure 28 Burner fixing points

 

Figure 27 Front surround

removal

Summary of Contents for Ultimate Turbochim BR517R

Page 1: ...202 622B 600B 208 02 M O D E L B R 5 1 7 R G C 3 2 0 3 2 1 1 ULTIM ATE TURBOCHIM SUPERFLAM E RF R e a r F a n F l u e d I n s e t G a s F i r e s I N S T A L L E R G U I D E Please keep in a safe pla...

Page 2: ...lephone 0345 626341 Local call rates apply P l e a s e l e a v e t h i s I n s t a l l e r G u i d e w i t h t h e u s e r As supplied this appliance is for use with natural gas G20 When converted usi...

Page 3: ...ests 18 Terminal guard front surround gas supply installation 19 Ceramic coals walls installation 21 Full operating checks 22 Final review 24 Servicing parts replacement 25 Burner plaques replacement...

Page 4: ...Btu h 6 1kW 20 800Btu h Input Min Gross 2 2kW 7 500Btu h 3 6kW 12 280Btu h Output Max 3 12kW 10 600Btu h 3 6kW 12 280Btu h Output Min 1 1kW 3 750Btu h 1 8kW 6 140Btu h Burner Test Pressure Cold 18 2 0...

Page 5: ...ation 2 2 Electrical isolation of the unit should be by means of a switched fuse spur that should be readily accessible to the user easily identifiable and preferably sited adjacent to the appliance I...

Page 6: ...liance is to be fitted against a wall with combustible cladding or skirting board such materials must be removed from the area covered by the metal outer surround of the appliance We suggest that the...

Page 7: ...permanently disconnected 2 13 A fan powered flue system tends to depressurise the room containing the appliance Normally no additional ventilation should be required In exceptional circumstances howe...

Page 8: ...l facing the terminal 1200mm J From an opening in a car port e g door window into dwelling 1200mm K Vertically from a terminal on the same wall 1500mm L Horizontally from a terminal on the same wall 3...

Page 9: ...oal left right halves 1 Rear base coal 1 Pack of 5 loose coals 1 Template 1 Smoke match tube 1 Terminal weather shield 1 Terminal guard 2 Screws washers for terminal guard 6 Wall plugs 6 Woodscrews 1...

Page 10: ...f the spark gap is correct check the ignition wiring 4 2 Remove the two screws securing the bottom of the front surround to the sides of the convection box Raise the front surround to allow the retain...

Page 11: ...ng in mind that the terminal must project at least 15mm beyond the external face of the wall to allow the end cover to be removed and refitted during servicing 5 2 2 Combustible material within a fals...

Page 12: ...ock 3 Cut out the opening for the lintel Where cutting through masonry drill pilot holes and then cut out the slot using a mechanical cutter This will minimise damage to the surrounding structure 4 In...

Page 13: ...the level of the hearth fireplace floor It may be simplest to back fill the cavity with the insulation material and then cut through the insulation to the size of the flue box hole An alternative to r...

Page 14: ...neers publication IGE UP 7 Gas installations in timber frame buildings 5 4 5 The back surface of the convection box and front flanges of the clearance kit must be separated from the timber frame by 25...

Page 15: ...ove the box Drill the wall and insert plugs if necessary 6 Refit the box Secure with the screws provided with the kit 7 Mark the securing hole positions on the wall 8 Seal any gaps between the inside...

Page 16: ...he unit slightly forward 3 Detach the fan wiring loom connection See figure 11 4 Detach the plastic vacuum tube from the metal vacuum pipe see figure 11 5 Detach the control unit cover by removing one...

Page 17: ...of the two fixing holes Drill two holes at the marked positions using a no 10 drill and plug 7 4 For fixing the unit to the wall see figure 14 Offer the unit to the prepared hole in the wall Gently pu...

Page 18: ...increase to boost speed within approximately two seconds iii Remove the hand The fan should revert to normal speed after approximately three seconds 8 6 The unit includes a blocked flue sensor system...

Page 19: ...ly pipe will have to be formed to avoid various components below the burner An installation template is supplied which contains a diagram for bending this supply pipe 9 5 Pressure check the installati...

Page 20: ...ner flames should gradually increase until the knob reaches the HIGH position When the above checks have been completed partially depress the control knob and turn to OFF 9 6 9 Press the off switch Th...

Page 21: ...Left side R Right side Place the side walls against the sides of the fire box and in the recesses at the sides of the base coals The markings L R should be at the back bottom corners and facing to th...

Page 22: ...e control knob depressed for approximately ten seconds to allow the thermocouple probe to warm up and then release it If the pilot does not remain alight ensure that the pilot orifice is clear 11 1 6...

Page 23: ...ndows that open to the outside of the building closed Recheck for spillage as above If the smoke is drawn into the appliance continue with the installation If the test is not satisfactory Disconnect t...

Page 24: ...as supply to the fire will be shut off unless the fan is in operation Point out the explanation of this system shown in the users guide Mention that in windy weather or when the mains voltage is low a...

Page 25: ...ve the plaque clamping strips by detaching 6 screws 13 1 3 Remove the plaques and the combination gasket between and under the plaques If necessary remove the gauze and the gasket beneath it 13 1 4 If...

Page 26: ...nd gas tap 13 3 5 Disconnect the electrode lead from tab underneath the electrode 13 3 6 Undo the thermocouple nut at the gas tap 13 3 7 Disconnect the pilot pipe from the pilot unit elbow 13 3 8 Remo...

Page 27: ...ove the gas tap solenoid unit as sections 13 5 1 to 13 5 12 13 6 2 Make sure that the tap is in the off position 13 6 3 Remove the circlip holding the piezo unit to the tap Remove the piezo unit 13 6...

Page 28: ...nge white from the air pressure switch 13 10 5Disconnect the two leads Brown blue from the mains cable connection block 13 10 6Replace in the reverse order Make sure that all the leads are correctly a...

Page 29: ...r shield and flue box end plate by removing two screws figure 38 13 12 3Disconnect the wiring loom connector inside the top right of the flue box figure 39 13 12 4Slide the fan out of the flue box fig...

Page 30: ...1069 F Control knob 1 545979 G Pilot unit For Natural Gas Appliances 1 540979 Pilot unit For Propane Appliances 544929 H Solenoid valve 1 559719 J Burner plaque gasket set 1 569439 K On switch 1 55972...

Page 31: ...ards Valor is a member of the Society of British Gas Industries which works to ensure high standards of safety quality and performance Careful Installation Valor is a Corgi registered company All our...

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