background image

 

11.

 

  GAS SUPPLY INSTALLATION & AERATION SETTING 

11.1.

 

Gas Supply Installation 

The gas supply pipe should enter the appliance case through the opening at the rear left side. The supply pipe should be 
connected to the appliance gas inlet pipe situated at the left side of the control unit. Supply line connection to the inlet 
pipe is 

3

/

8

”NPT. 

If the circulating fan is to be installed, be aware that the supply pipe run inside the case should be at the same height 
as the appliance inlet pipe in order to clear the fan. If intending to fit an internal isolating valve, check that it will be 
clear of the fan. 

 

 

 

 

 

 

 

 

 

 

 

 

Use only new black iron or steel pipes or copper tubing if acceptable - check local codes. 

Note that in USA copper tubing 

must be internally tinned for protection against sulfur compounds. 

Unions in gas lines should be of ground joint type. 
The gas supply line must be sized and installed to provide a supply

 

of gas sufficient to meet the maximum demand of the 

appliance without undue loss of pressure. 
Sealant used must be resistant to the action of all gas constituents including LP gas. Sealant should be applied lightly to 
male threads to ensure excess sealant does not enter gas lines. 
The supply line should include a manual shut-off valve to allow the appliance to be disconnected for servicing.  
A plugged 1/8”NPT tapping must be installed in the line. The tapping must be accessible for test gauge connection and be 
immediately upstream of the gas supply connection to the appliance. 
Pressure test the supply line for leaks. 

f

 

The appliance and its individual shut-off valve must be disconnected from the gas supply piping system during any 
pressure testing of that system at test pressures in excess of ½psig (3.5kPa).

 

f

 

The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve 
during any pressure testing of the gas supply piping system at test pressures equal to or less than ½psig (3.5kPa).

 

f

 

Failure to either disconnect or isolate the appliance during pressure testing may result in regulator or valve damage. 
Consult your dealer in this case.

 

The minimum supply pressure is given in section 3 of this manual. 
All piping and connections must be tested for leaks after installation or servicing. All leaks must be corrected 
immediately. 
When testing for leaks: 

f

 

Make sure that the appliance is turned off. 

f

 

Open the manual shut-off valve. 

f

 

Test for leaks by applying a liquid detergent or soap 
solution to all joints. Bubbles forming indicate a gas 
leak. 

Never use an open flame to check for leaks.

 

f

 

Correct any leak detected immediately. 

The pressure test tapping locations are shown in figure 34. A 
built-in non-adjustable regulator controls the burner 
manifold pressure. The correct pressure range is shown in 
the table in section 3 of this manual. The pressure check 
should be made with the burner alight and the thermostat at 
its highest setting. See lighting instruction section for full 
operating details. 

  

11.2.

 

 AERATION SETTING CHECK 

Aeration is factory set.  
The setting is non-adjustable for LP appliances. 
For natural gas appliances, the shutter is factory set at an aeration gap that 
will give optimum performance for the vast majority of installations. 
However, in a few unusual installations performance may be improved by 
adjusting the aeration. The need for adjustment should be determined by 
operating the appliance with the ceramic fuel effects and window installed. 
See the “Final checks” section in this manual for adjustment details. 
Adjust the aeration by slackening the aeration plate screw and sliding the 
plate. In an extreme circumstance, the plate can be totally removed. See 
figure 35.  
 
 
 
 

19 of 23  

 

Figure 35 Aeration setting 

 

  Figure 34 Pressure test tappings 

Summary of Contents for HORIZON 535

Page 1: ...lothes etc This appliance is suitable for installation in a bedroom or bed sitting room WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing...

Page 2: ...off Fitting 14 7 6 Support Angle Fitting 14 7 7 Attaching Air Restrictors 15 7 8 Attaching Rear Ceramic Support 15 7 9 Attaching to the Framing 15 8 INSTALLATIONS WITH HORIZONTAL TERMINATION INSTALLI...

Page 3: ...ther flammable vapors and liquids Never attempt to burn paper or any other material in the appliance The venting terminal must not be recessed into a wall or siding The vent terminal on the outside wa...

Page 4: ...ersion in areas where natural gas was not available at the time of initial installation 2 4 Venting options 2 4 1 Direct vent installations One or more of the accessories listed below must be used for...

Page 5: ...rance B 7 178mm 8 203mm 9 229mm 10 254mm 11 279mm 12 305mm 14 356mm Figure 1 Major dimensions clearances without optional trims Shown with 601SFB Front 3 sided trims 4 sided trims Figure 2 601SFB Fron...

Page 6: ...s These appliances when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or the Canadian Electrica...

Page 7: ...ombustible hearth is not necessary in front of this appliance All combustible materials must be outside the dimensions shown in figure 4 Be aware of the area 9 x 35 23cm x 90 2cm immediately above the...

Page 8: ...materials above horizontal pipe run inside building Outside wall shields thimbles 5 12 7cm G Clearance to combustible materials below horizontal pipe run 15 16 3 3cm H Clearance to combustible materi...

Page 9: ...ination The dimensional requirements in sections 4 2 and 4 3 apply Adapter 817VAK one 90 vent elbow 990B and Dura vent pipe lengths will be required 942 Dura vent thimble kit may also be necessary See...

Page 10: ...l straps a vertical vent terminal roof flashing and Dura vent pipe lengths will be required Various other ceiling or roof items may be necessary depending on the particular installation See venting op...

Page 11: ...on on window 12 30 D Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet 60 cm from the center line of the terminal 18 46 E Clearance to unventila...

Page 12: ...fixing appliance to studding 601SFB Standard metal front Alternative 1 Upper louver unit 1 Lower louver unit 2 Side channels 2 Hinge studs 2 Hinge spacers 2 Magnet counterplates 602CFB Cast iron fron...

Page 13: ...12 of 23 Figure 11 Pack contents...

Page 14: ...er clockwise through the IGN position to PILOT A spark should flash across from the pilot electrode to the pilot burner shield See figure 13 7 3 Flame Control Motor Check See figure 14 Fit the battery...

Page 15: ...he shield to the case sides by refitting the two screws at the top rear corners and by two screws from the pack fitted near the front Bend the two top rear stand offs and fit to the heat shield with t...

Page 16: ...l rise of 3ft or more fit the restrictors at maximum port opening position See Graph 2 On models 535 the horizontal type restrictors are never set at any position except maximum port opening 7 7 2 Ins...

Page 17: ...de of the wall plates with 6 thread cutting screws per plate See figure 22 2 Bend the inner wall plate tab as shown in figure 23 so that the seam on the terminal tube will pass clearly through the pla...

Page 18: ...pass through the roof If directly above the position where it penetrates the ceiling drop a plumb from the roof to the small hole in the ceiling and mark the roof at this spot If rafters or other obst...

Page 19: ...ning at the bottom right side of the heater case Cut off the L terminals from the switch wires on the remote control receiver and remove insulation from approximately at ends of wires See figure 30 Se...

Page 20: ...gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than psig 3 5kPa f Failure to ei...

Page 21: ...tely behind the burner See figure 39 2 Place the rear log in position locating the two top projections in the ash bed into the holes in the rear log See figure 40 3 Place the two front logs at the fro...

Page 22: ...l other controls wall switch remote hand unit See owner s lighting instructions further on in this manual for full details Aeration adjustment As described in section 11 for natural gas appliances the...

Page 23: ...e two adhesive backed magnet counterplates to the tabs at the firebox sides which line up with the magnets on the lower louver See figure 48 Fit the two side channels by hooking into the openings at t...

Page 24: ...ar clockwise as possible 3 Turn the gas control knob clockwise to OFF NOTE The knob cannot be turned from PILOT to OFF unless it is pushed in partially Do not force 4 Wait five 5 minutes to clear out...

Reviews: