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14

10.FULL OPERATING CHECKS

10.1

RECHECK CONTROL SETTINGS

Now that all the ceramic fuel effects are in position,
the control operation must be fully rechecked.

10.1.1

Make sure that the isolating valve at the inlet elbow
is open.

10.1.2

Depress the control knob and turn anticlockwise
partially towards the “PILOT/IGN” position until
some resistance is felt.  Keep depressed at this
position to purge air from the system then, while
keeping it depressed, turn fully to the “PILOT/IGN”
position.  A spark should be generated at the pilot
while turning. The spark should ignite the pilot

.

Check that the pilot flame is visible - see section
9.5.2.

10.1.3

When pilot ignition has been achieved, keep the
control knob depressed for approximately ten
seconds to allow the thermocouple probe to warm
up and then release it. If the pilot does not remain
alight, ensure that the pilot orifice is clear.

10.1.4

When the pilot is alight and stable, partially depress
the knob and turn to “LOW”. The pilot should then
light the main burner at its low setting. There may
be a delay of up to four seconds between the pilot
lighting and ignition of the gas at the main burner.
This is normal and is due to the time required to fill
the main burner compartment with sufficient gas for
ignition.

10.1.5

When the burner is operating properly, partially
depress the knob and gradually turn it anti-
clockwise. The burner flames should gradually
increase until the knob reaches the “HIGH”
position.

10.1.6

Partially depress the control knob and turn back to
“PILOT/IGN”. The main burner flames should be
extinguished but the pilot should remain alight.

10.1.7

Partially depress the control knob and turn to
“OFF”. The pilot should be extinguished.

10.2

CHECK FOR SPILLAGE

A spillage check must be made before leaving the
installed appliance with the customer. Make this check
with the appliance fully installed with the ceramic fuel
effects and front surround in position.

10.2.1

Close all doors and windows in the room containing
the appliance.

10.2.2

Light the appliance and turn the control knob to
“HIGH”

10.2.3

Leave the appliance on for five minutes.

10.2.4

There are two types of smoke match holders. One has a
copper finish, the other is plain steel. Please apply the
relevant parts of the spillage test instructions

.

Place the smoke match tube into the convection box
at the right hand side and immediately below the
black top cross member. Angle it at approximately
45° to the horizontal.

Copper finish tubes

Insert the tube so that the raised

ring  (approx. 25mm from the end) touches the
outside surface of the edge of the cross member
(figure 24).

Plain steel tubes: 

Insert the tube so that the neck of

its flared end touches the inside surface of the edge
of the cross member (figure 24).

Keeping the raised ring (for copper finish tubes) or
neck of  flared end (for plain steel tubes) in contact
with the edge of the cross member, slide the tube to
the left until you feel it enter the notch in the edge of
the cross member. Make sure that the tube is pointed
upwards at 45º to the horizontal.

The installation is satisfactory if the smoke is drawn
into the appliance. If the smoke is not drawn into the
appliance, leave the appliance alight at the maximum
setting for a further ten minutes and then repeat the
test. If the smoke is still not drawn into the
appliance, inspect the sealing to the fireplace
surround. If the sealing is satisfactory but the
appliance is installed with the flue restrictor (see
section 6.5), remove the restrictor, reseal the
appliance and retest. If smoke is still not drawn into
the appliance 

Disconnect the appliance and seek expert

advice.

10.2.5

If the above test is satisfactory, open all internal
connecting doors, hatches, etc. in the room. Keep all
doors and windows that open to the outside of the
building closed. Recheck for spillage as above. If an
extractor fan is installed in the same room as the
appliance or a connecting room, check that spillage
does not occur with the fan operating and all doors
and other openings between the fan and the
appliance open.
If the smoke is drawn into the appliance, continue
with the installation. If the test is not satisfactory,

Disconnect the appliance and advise the customer of
the cause of failure.

 

Fig. 24 Smoke match tube position

Summary of Contents for 417

Page 1: ...bar THESE APPLIANCES ARE FOR USE IN THE UNITED KINGDOM GB AND THE REPUBLIC OF IRELAND IE ONLY We trust that these instructions give sufficient details to enable this appliance to be installed and maintained satisfactorily However if further information is required our Valor advice line will be pleased to help Ring 0345 626 341 Local call rates apply Please leave these instructions with the user 60...

Page 2: ...y pipe installation 10 Preliminary burner checks 10 Reference pressure check 10 Ceramic coals walls installation 11 Full operating checks 14 Control settings check 14 Flue spillage check 14 Flame supervision spillage monitoring system check 15 Final review 15 Servicing parts replacement 16 Burner plaque replacement 16 Front surround removal 17 Burner unit removal 17 Pilot unit removal 17 Gas tap r...

Page 3: ...g Device SIT Ref OP9044 SIT Ref OPLPG9221 Ignition Piezo Electric Integral with Gas Tap Piezo Electric Integral with Gas Tap Aeration Non adjustable Non adjustable 2 GENERAL INSTALLATION REQUIREMENTS 2 1 For the user s protection in the United Kingdom it is the law that all gas appliances are installed by competent persons in accordance with the current edition of the Gas Safety Installation and U...

Page 4: ...rate marble hearths are considered as non combustible The appliance can be fitted to a purpose made proprietary class O 150 C surround The hearth material must be at least 12mm thick The periphery of the hearth or fender should be at least 50mm above floor level to discourage the placing of carpets or rugs over it The surface of the hearth must be sufficiently flat to enable the bottom of the fron...

Page 5: ... cables 2 Cable clamps 4 Eyebolts 1 Installation template 1 Smoke match tube 1 Fire front casting 1 Bottom front cover casting 1 Literature pack Carefully remove the contents Take special care in handling the ceramic walls and the coals Check that all the listed parts are present and in good condition Fig 1 Installation Data a Fireplace Dimensions Does not apply to pre cast flues See section 2 2 3...

Page 6: ...at the back and towards the centre of the fireplace floor are sound enough to take the eyebolts and screws If these areas have deteriorated due to prolonged use they should be made sound with a suitable cement 4 2 3 Installations using a metal flue box The whole of the top surface of the metal flue box must be covered with a layer of mineral wool or equivalent insulation at least 100mm thick see f...

Page 7: ...d and through a cut out at either rear bottom corner of the fire front casting For side connection final installation of the supply pipe should be left until the appliance is installed in the fireplace 6 PREPARING APPLIANCE FOR INSTALLATION 6 1 Remove the two screws securing the bottom of the front surround to the sides of the convection box Raise the front surround to allow the retaining lugs at ...

Page 8: ...rough thepierced hole in the rear seal 7 1 2 Mark the fireplace front surround through the four fixing holes in the side flanges of the convection box see figure 9 7 1 3 Remove the convection box Drill four holes in the fireplace front surround at the marked positions using a no 12 masonry drill 7 1 4 Insert a rawlplug into each hole 7 1 5 Place the convection box back in position in the fireplace...

Page 9: ...tainer over the bottom end of each cable 7 2 8 Pull each cable taut Push the cable retainers hard up against the V brackets Tighten the screws in the retainers so that they clamp the cables in position Apply tension to the cables by turning the hexagonal adjusters by hand see figure 13 7 2 9 Drill a hole into the fireplace floor through each of the two holes in the base of the convection box using...

Page 10: ...nition has been achieved keep the control knob depressed for approximately ten seconds to allow the thermocouple probe to warm up and then release it If the pilot does not remain alight ensure that the air has been purged that the pilot orifice is clear and that the thermocouple connections are sound Replace the pilot unit if necessary see servicing section of this manual 8 6 4 When the pilot is a...

Page 11: ...r compartment See fig 18 9 3 Place the rear base coal in the burner compartment behind the front coal Its rear face should touch the rear ceramic wall See figure 19 9 4 The ceramic side walls are marked at the rear bottom corners L Left side R Right side Place the side walls against the sides of the fire box and in the recesses at the sides of the base coals The markings L R should be at the at th...

Page 12: ...ce them in the central two valleys of the front coal See figure 21 9 5 2 Place two of the remaining coals in the two outer valleys of the front coal One each side of the large coals See figure 22 Place the left side coal so that the customer will be able to see the pilot flame below the coal Fig 21 Front row inner coals Fig 22 Front row outer coals ...

Page 13: ...13 9 5 3 Place the three remaining coals behind and approximately midway between each of the coals in the front row See figure 23 Fig 23 Middle row of coals ...

Page 14: ... and turn the control knob to HIGH 10 2 3 Leave the appliance on for five minutes 10 2 4 There are two types of smoke match holders One has a copper finish the other is plain steel Please apply the relevant parts of the spillage test instructions Place the smoke match tube into the convection box at the right hand side and immediately below the black top cross member Angle it at approximately 45 t...

Page 15: ...ed Lower the casting so that it rests on the hearth see figure 25 Black chrome front casting Place the fire front casting in front of the appliance 11 2 Place the bottom front cover casting in position below the fire front casting 11 3 Visually inspect the appliance Clean off any marks incurred during installation 11 4 Hand these instructions and the user s instructions to the customer 11 5 Advise...

Page 16: ...e sure that the ceramic walls and coals are replaced correctly as described in the installation instructions Always test for gas soundness and spillage after servicing the appliance 12 1 TO REPLACE BURNER PLAQUE ITEMS See figure 26 12 1 1 Remove the 7 loose coals ceramic side walls front base coal rear base coal and ceramic back wall The plaques can be then be removed as follows without detaching ...

Page 17: ...t elbow 12 4 5 Remove the first screw securing the dust cage to the pilot unit burner Carefully remove the dust cage and place aside 12 4 6 Remove the second screw securing the pilot unit to the burner Remove the pilot unit and place it aside 12 4 7 Refit in the reverse order Note 1 The pilot unit must be replaced as a whole assembly Its individual components are not separately replaceable 2 Once ...

Page 18: ...N BURNER ELBOW INJECTOR 12 8 1 Remove the burner unit See section 12 3 12 8 2 Disconnect the main burner pipe from the elbow injector If necessary loosen the pipe at the gas tap end to swing the pipe clear of the injector 12 8 3 Unscrew the elbow injector from the support bracket 12 8 4 Refit in the reverse order 12 9 TO REMOVE THE APPLIANCE FROM THE FIREPLACE 12 9 1 Remove the 7 loose coals ceram...

Page 19: ... Pilot unit For Natural Gas Appliances 1 545949 Pilot unit For Propane Appliances 544929 F Burner plaque gasket set For Natural Gas Appliances 1 545989 Burner plaque gasket set For Propane Appliances 566929 G Ceramic rear wall 1 545999 H Front coal halves 1 546009 J Rear base coal 1 563359 K Pack of loose coals 1 563369 L Ceramic side wall right side 1 546039 M Ceramic side wall left side 1 546049...

Page 20: ...dards Valor is a member of the Society of British Gas Industries which works to ensure high standards of safety quality and performance Careful Installation Valor is a Corgi registered company All our gas fires must be installed by a competent Corgi Registered Installer in accordance with our Installer Guide and should not be fitted directly on to a carpet or floor of combustible material Valor He...

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