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4

2.2.3

 

To a fireplace that has a precast concrete or clay flue
block system conforming to BS1289. The appliance
is suitable for installations conforming to older
versions of BS1289 as well as the current edition.
The flue blocks must have a minimum width not
less than 63mm and a cross-sectional area not less
than 13,000mm

2

.

 Older editions of BS1289 required

a cross-sectional area of 13,000mm

2

. The current

revision of the standard requires 16,500mm

2

. This

appliance is suitable in both cases. The total depth of
the opening measured from the finished front of the
fireplace (Including plaster, surround etc) must be

not less than 100mm.

The current version of BS1289 recommends that
there should be an air space or insulation between
the flue blocks and the plaster because heat transfer
may cause cracking on directly plastered flues.
However, generally this appliance is suitable for
installations under all circumstances unless there is a
history of cracking problems.
Remember that faults such as cracking may be
caused by poorly built and restrictive flues, e.g.
mortar extrusions, too many bends, flue heights
below three metres, restrictive terminations, etc.

2.2.4

To a builder’s opening within the dimensions shown
in figure 1a.

2.3

Suitable flues and minimum flue sizes are as
follows:-

a. 225mm x 225mm conventional brick flue.
b. 175mm diameter lined brick or stone flue.
c. 200mm diameter factory made insulated flue

manufactured to BS 4543.

d. 175mm diameter flue pipe (see B.S 6461 part 1

for suitable materials).

e.

 

Single wall, twin wall or flexible flue liner of
minimum diameter 125mm.  The materials to be
used are stainless steel or aluminium as specified
in B.S 715. It should be noted that, sharp bends
or horizontal runs in metal flues at the top of the
system can be a cause of problems in these types
of installation.

f.

 

A properly constructed precast concrete or clay

flue system conforming to BS 1289 Part 1 or 2.

2.4

The minimum effective height of the flue must be
3m.

2.5

The flue must not be used for any other appliance or
application.

2.6

Any chimney dampers or restrictors should be
removed.  If removal is not possible they must be
fixed in the open position.

2.7

If the appliance is intended to be installed to a
chimney which was previously used for solid fuel,
the flue must be swept clean prior to installation.  All
flues should be inspected for soundness and freedom
from blockages.

2.8

If the fireplace opening is of underfloor draught
type, it must be sealed to stop any draughts.

2.9

The appliance must be mounted behind a non-
combustible hearth (n.b conglomerate marble
hearths are considered as non-combustible).  The
appliance can be fitted to a purpose made proprietary
class “O” 150°C surround.  The hearth material
must be at least 12mm thick.  The periphery of the
hearth (or fender) should be at least 50mm above

floor level to discourage the placing of carpets or
rugs over it.

The surface of the hearth must be sufficiently flat to
enable the bottom of the front surround, the burner
bracket and the bottom front cover casting to be
aligned horizontally. Any excessive unevenness
(uneven tiles, Cotswold stone, etc.) should be
rectified.

The appliance must not stand on combustible

materials or carpets.

The appliance must not be fitted directly

against a combustible wall. 

If the appliance is to

be fitted against a wall with combustible cladding,
the cladding must be removed from the area covered
by the outer surround 

 

(see figure 1c). We suggest

that the actual surround is used as a template to
mark the area for combustible cladding removal.

2.10

The minimum allowable distance to a corner wall
from the outside edge at either side of the front
surround is 178mm.

2.11

The front face of the fireplace should be reasonably
flat over the area covered by the convection box top
and side flange seals to ensure good sealing.  These
faces should be made good if necessary.
The fireplace floor should be reasonably flat to
ensure that a good seal with the convection box can
be made (see fig.15).

2.12

The minimum height from the top surface of the
hearth to the underside of any shelf  made from
wood or other combustible materials is as follows:-

For a shelf up to 150mm deep

Minimum height = 750mm.

For a shelf deeper than 150mm

Minimum height = 750mm + 12.5mm for every
25mm depth over 150mm.

2.13

Note that soft wall coverings (e.g. embossed vinyl,
etc.) are easily affected by heat. They may scorch or
become discoloured when close to a heating
appliance.  Please bear this in mind when installing.

2.14

The appliance must not be installed in any room
which contains a bath or shower or where steam is
regularly present

.

2.15

An extractor fan may only be used in the same room
as this appliance, or in any area from which
ventilation for the appliance is taken, if it does not
affect the safe performance of the appliance. Note
the spillage test requirements detailed further on in
this manual. If the fan is likely to affect the appliance,
the appliance must not be installed unless the fan is
permanently disconnected.

2.16

I

n the United Kingdom (GB)

 

no special ventilation

bricks or vents are required in the room for this
appliance

.

In the Republic of Ireland (IE), permanent
ventilation must comply with the regulations
currently in force.

2.17

Propane gas appliances must not be installed in a
room which is built entirely below ground level (see
BS 5871 Part 2).

Summary of Contents for 417

Page 1: ...bar THESE APPLIANCES ARE FOR USE IN THE UNITED KINGDOM GB AND THE REPUBLIC OF IRELAND IE ONLY We trust that these instructions give sufficient details to enable this appliance to be installed and maintained satisfactorily However if further information is required our Valor advice line will be pleased to help Ring 0345 626 341 Local call rates apply Please leave these instructions with the user 60...

Page 2: ...y pipe installation 10 Preliminary burner checks 10 Reference pressure check 10 Ceramic coals walls installation 11 Full operating checks 14 Control settings check 14 Flue spillage check 14 Flame supervision spillage monitoring system check 15 Final review 15 Servicing parts replacement 16 Burner plaque replacement 16 Front surround removal 17 Burner unit removal 17 Pilot unit removal 17 Gas tap r...

Page 3: ...g Device SIT Ref OP9044 SIT Ref OPLPG9221 Ignition Piezo Electric Integral with Gas Tap Piezo Electric Integral with Gas Tap Aeration Non adjustable Non adjustable 2 GENERAL INSTALLATION REQUIREMENTS 2 1 For the user s protection in the United Kingdom it is the law that all gas appliances are installed by competent persons in accordance with the current edition of the Gas Safety Installation and U...

Page 4: ...rate marble hearths are considered as non combustible The appliance can be fitted to a purpose made proprietary class O 150 C surround The hearth material must be at least 12mm thick The periphery of the hearth or fender should be at least 50mm above floor level to discourage the placing of carpets or rugs over it The surface of the hearth must be sufficiently flat to enable the bottom of the fron...

Page 5: ... cables 2 Cable clamps 4 Eyebolts 1 Installation template 1 Smoke match tube 1 Fire front casting 1 Bottom front cover casting 1 Literature pack Carefully remove the contents Take special care in handling the ceramic walls and the coals Check that all the listed parts are present and in good condition Fig 1 Installation Data a Fireplace Dimensions Does not apply to pre cast flues See section 2 2 3...

Page 6: ...at the back and towards the centre of the fireplace floor are sound enough to take the eyebolts and screws If these areas have deteriorated due to prolonged use they should be made sound with a suitable cement 4 2 3 Installations using a metal flue box The whole of the top surface of the metal flue box must be covered with a layer of mineral wool or equivalent insulation at least 100mm thick see f...

Page 7: ...d and through a cut out at either rear bottom corner of the fire front casting For side connection final installation of the supply pipe should be left until the appliance is installed in the fireplace 6 PREPARING APPLIANCE FOR INSTALLATION 6 1 Remove the two screws securing the bottom of the front surround to the sides of the convection box Raise the front surround to allow the retaining lugs at ...

Page 8: ...rough thepierced hole in the rear seal 7 1 2 Mark the fireplace front surround through the four fixing holes in the side flanges of the convection box see figure 9 7 1 3 Remove the convection box Drill four holes in the fireplace front surround at the marked positions using a no 12 masonry drill 7 1 4 Insert a rawlplug into each hole 7 1 5 Place the convection box back in position in the fireplace...

Page 9: ...tainer over the bottom end of each cable 7 2 8 Pull each cable taut Push the cable retainers hard up against the V brackets Tighten the screws in the retainers so that they clamp the cables in position Apply tension to the cables by turning the hexagonal adjusters by hand see figure 13 7 2 9 Drill a hole into the fireplace floor through each of the two holes in the base of the convection box using...

Page 10: ...nition has been achieved keep the control knob depressed for approximately ten seconds to allow the thermocouple probe to warm up and then release it If the pilot does not remain alight ensure that the air has been purged that the pilot orifice is clear and that the thermocouple connections are sound Replace the pilot unit if necessary see servicing section of this manual 8 6 4 When the pilot is a...

Page 11: ...r compartment See fig 18 9 3 Place the rear base coal in the burner compartment behind the front coal Its rear face should touch the rear ceramic wall See figure 19 9 4 The ceramic side walls are marked at the rear bottom corners L Left side R Right side Place the side walls against the sides of the fire box and in the recesses at the sides of the base coals The markings L R should be at the at th...

Page 12: ...ce them in the central two valleys of the front coal See figure 21 9 5 2 Place two of the remaining coals in the two outer valleys of the front coal One each side of the large coals See figure 22 Place the left side coal so that the customer will be able to see the pilot flame below the coal Fig 21 Front row inner coals Fig 22 Front row outer coals ...

Page 13: ...13 9 5 3 Place the three remaining coals behind and approximately midway between each of the coals in the front row See figure 23 Fig 23 Middle row of coals ...

Page 14: ... and turn the control knob to HIGH 10 2 3 Leave the appliance on for five minutes 10 2 4 There are two types of smoke match holders One has a copper finish the other is plain steel Please apply the relevant parts of the spillage test instructions Place the smoke match tube into the convection box at the right hand side and immediately below the black top cross member Angle it at approximately 45 t...

Page 15: ...ed Lower the casting so that it rests on the hearth see figure 25 Black chrome front casting Place the fire front casting in front of the appliance 11 2 Place the bottom front cover casting in position below the fire front casting 11 3 Visually inspect the appliance Clean off any marks incurred during installation 11 4 Hand these instructions and the user s instructions to the customer 11 5 Advise...

Page 16: ...e sure that the ceramic walls and coals are replaced correctly as described in the installation instructions Always test for gas soundness and spillage after servicing the appliance 12 1 TO REPLACE BURNER PLAQUE ITEMS See figure 26 12 1 1 Remove the 7 loose coals ceramic side walls front base coal rear base coal and ceramic back wall The plaques can be then be removed as follows without detaching ...

Page 17: ...t elbow 12 4 5 Remove the first screw securing the dust cage to the pilot unit burner Carefully remove the dust cage and place aside 12 4 6 Remove the second screw securing the pilot unit to the burner Remove the pilot unit and place it aside 12 4 7 Refit in the reverse order Note 1 The pilot unit must be replaced as a whole assembly Its individual components are not separately replaceable 2 Once ...

Page 18: ...N BURNER ELBOW INJECTOR 12 8 1 Remove the burner unit See section 12 3 12 8 2 Disconnect the main burner pipe from the elbow injector If necessary loosen the pipe at the gas tap end to swing the pipe clear of the injector 12 8 3 Unscrew the elbow injector from the support bracket 12 8 4 Refit in the reverse order 12 9 TO REMOVE THE APPLIANCE FROM THE FIREPLACE 12 9 1 Remove the 7 loose coals ceram...

Page 19: ... Pilot unit For Natural Gas Appliances 1 545949 Pilot unit For Propane Appliances 544929 F Burner plaque gasket set For Natural Gas Appliances 1 545989 Burner plaque gasket set For Propane Appliances 566929 G Ceramic rear wall 1 545999 H Front coal halves 1 546009 J Rear base coal 1 563359 K Pack of loose coals 1 563369 L Ceramic side wall right side 1 546039 M Ceramic side wall left side 1 546049...

Page 20: ...dards Valor is a member of the Society of British Gas Industries which works to ensure high standards of safety quality and performance Careful Installation Valor is a Corgi registered company All our gas fires must be installed by a competent Corgi Registered Installer in accordance with our Installer Guide and should not be fitted directly on to a carpet or floor of combustible material Valor He...

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