Valor Heating Bauhaus Installer'S Manual Download Page 15

INSTALLER GUIDE

Page 15

 8.  CONVECTION BOX INSTALLATION

8.1 

Method 1 - Front Fixing to Fireplace Surround

This method is not advised where the appliance is to be fitted against a marble
surround due to the danger of the marble cracking when drilling.
However, if this method must be used with a marble surround, take extreme care and
be aware that it is unwise to attempt to drill into marble without the proper tools and
equipment.
1

. Make sure that the fireplace front surround area is sound enough to take the rawlplugs

and woodscrews. If necessary, make sound with a suitable cement.

2.

 Place the convection box centrally in the fireplace in the position in which it is to be

permanently installed feeding the supply pipe through the pierced hole in the rear seal.

3.

 Mark the fireplace front surround through

the four fixing holes in the side flanges of the
convection box. See figure 7.

4

. Remove the convection box. Drill four

holes in the fireplace front surround at the
marked positions using a no.12 masonry drill.

5

. Insert a rawlplug into each hole.

6

. Place the convection box back in position

in the fireplace.

7

. Fit a woodscrew through each hole in the

convection box flanges and tighten to seal the
box to the fireplace surround.

8.2 

Method 2 - Cable Retention

1

. Make sure that the relevant areas at the

fireplace back are sound enough to take the eyebolts. If these areas have deteriorated due
to prolonged use they should be made sound with a suitable cement.

2

. Drill two holes in the rear wall of the fireplace for the eyebolt plugs. The holes should

be drilled in the positions shown in figure 8 using a no.12 masonry drill. The holes
should be equidistant each side of the centre line of the fireplace to ensure that the
appliance finishes centrally in the opening when tension is applied to the cables.

3.

 Insert a fibre plug into each hole. Use the fibre plugs supplied with this appliance -

Never use plastic plugs instead of the fibre plugs supplied

. Screw the eyebolts into the

plugs. Make sure that the bolts are secure.

4.

 Place the convection box unit close to the fireplace but allow sufficient access into the

fireplace opening so that the cables can be threaded through the eyebolts and returned
through the back of the convection box. Insert the convection box into the fireplace
feeding the supply pipe through the pierced hole in the rear grommet.

Figure 7 Front fixing

Summary of Contents for Bauhaus

Page 1: ...S FOR USE WITH PROPANE GAS G31 THIS APPLIANCE IS FOR USE IN THE UNITED KINGDOM GB AND THE REPUBLIC OF IRELAND IE ONLY Manufactured exclusively for British Gas Scottish Gas by Valor Heating For Service...

Page 2: ...ds The manufacturer is a member of the Society of British Gas Industries which works to ensure high standards of safety quality and performance Careful Installation The manufacturer is a CORGI registe...

Page 3: ...5 FIREPLACE CHECK 12 6 GAS SUPPLY CONNECTION 13 7 PREPARING APPLIANCE FOR INSTALLATION 14 8 CONVECTION BOX INSTALLATION 15 9 BURNER SUPPLY PIPE INSTALLATION 18 10 CERAMIC COALS INSTALLATION 19 11 FULL...

Page 4: ...this weight is considered too heavy then obtain assistance When lifting always keep your back straight Bend your legs and not your back Avoid twisting at the waist It is better to reposition your fee...

Page 5: ...and may be disposed of at a tipping site licensed for the disposal of industrial waste Protective clothing is not required when handling these articles but we recommend you follow the normal hygiene r...

Page 6: ...y the Department of the Environment and the Welsh Office In Scotland the current edition of the Building Standards Scotland Regulations issued by the Scottish Executive In Northern Ireland the current...

Page 7: ...ce can be fitted to a minimum class O 150 C surround The hearth material must be at least 12mm thick The periphery of the hearth or fender should be at least 50mm above floor level to discourage the p...

Page 8: ...tional brick flue 175mm diameter lined brick or stone flue 200mm diameter factory made insulated flue manufactured to BS 4543 175mm diameter flue pipe See BS 6461 Part 1 for suitable materials Single...

Page 9: ...ing These faces should be made good if necessary The fireplace floor should be reasonably flat to ensure that a good seal with the convection box can be made 3 14 Note that soft wall coverings e g emb...

Page 10: ...n unlined brick chimney it is generally unnecessary for the chimney pot to be replaced or for a terminal to be fitted unless the flue has a diameter smaller than 170mm 3 21 The appliance is fitted wit...

Page 11: ...dset 1 PP3 battery 4 AA batteries 3 Lengths of adhesive foam seal 1 Length of floor sealing tape 4 Fibre plugs 4 Woodscrews 2 Fire retaining cables 2 Cable clamps 2 Eyebolts 1 Literature pack 1 Nut ol...

Page 12: ...ded 1 By fixing the convection box front flanges 2 Using concealed tension cables fixed to the rear of the fireplace opening Method 2 is provided for instances where drilling holes in the front surfac...

Page 13: ...ction box Before the appliance is fitted into the fireplace it will be necessary to extend the supply line so that it will project through the hole in the back of the convection box and run to the T c...

Page 14: ...nvelop the pipe If the hole is larger than the pipe seal it with tape 4 Only for installations having a flue liner of 125mm See section 3 7 1 Detach the outer restrictor plate by removing four screws...

Page 15: ...on in the fireplace 7 Fit a woodscrew through each hole in the convection box flanges and tighten to seal the box to the fireplace surround 8 2 Method 2 Cable Retention 1 Make sure that the relevant a...

Page 16: ...through the holes near the bottom of the convection box back panel and through the V shaped brackets near the bottom of the convection box sides See figure 8 7 Place the convection box fully back into...

Page 17: ...the cable retainers back against the V brackets Again tighten the screws in the retainers and apply tension to the cables by turning the hexagonal adjusters clockwise as far as possible 12 Keep the f...

Page 18: ...check the installation pipework for gas soundness In the United Kingdom GB check in accordance with the current edition of BS 6891 In the Republic of Ireland check in accordance with the current edit...

Page 19: ...ind the two square flanges at the top of the rear legs Ensure that the matrix sits flatly on the top of the burner 3 There are two bags containing the top dress coals A bag with 4 square coals and 2 f...

Page 20: ...e one at each end of the front row of coals as shown in figure 15 Make sure that they bridge across from the front coal to the matrix 3 4 Take six random shaped coals and position as shown in figure 1...

Page 21: ...ee random coals and position in the centre of the matrix spaced 10 15mm from each other to make the third row See figure 17 Discard the two remaining random coals 3 6 Finally take the three remaining...

Page 22: ...ide the receiver base Replace the receiver top cover Slide the receiver back into its housing The ultra sonic sensor must face towards the centre of the appliance and the supply cable must be routed a...

Page 23: ...does not light immediately repeat the above procedure keeping the knob depressed for several seconds in order to purge any air from the system If after ten seconds ignition has not occurred turn the c...

Page 24: ...riate See figure 22 The handset operates on ultrasonic principles and as such it is not necessary to point it directly at the fire 2 Use the handset to switch to the pilot only setting by depressing t...

Page 25: ...urther 15 minutes and then repeat the test If the smoke is still not drawn into the appliance inspect the sealing to the fireplace surround If the sealing is satisfactory turn the appliance off allow...

Page 26: ...gen due to spillage or poor ventilation Check that the system operates properly as follows 1 Light the appliance Set to the maximum burning position and leave for one minute 2 Set to the low burning p...

Page 27: ...replacements must only be the authorised spares Warn that ignoring this advice could cause incomplete clearance of the products of combustion with consequent health hazards 8 Advise the customer that...

Page 28: ...re not broken up but are sealed within a heavy duty polythene bag clearly labelled as RCF waste This is not classified as hazardous waste and may be disposed of at a tipping site licensed for the disp...

Page 29: ...the pilot burner 9 Carefully remove the dust cage and place aside 10 Remove the second retaining screw and withdraw the pilot unit 11 Replace in the reverse order Note The pilot unit is an atmosphere...

Page 30: ...tion box retention by front fixing screws See section 8 Method 1 remove the screws If the convection box retention is by cables See section 8 Method 2 slacken the hexagonal adjusters on the cable reta...

Page 31: ...coals being placed to closely together Ensure that the coal arrangement instructions given in this manual have been followed precisely If the injector has been removed or disturbed during the install...

Page 32: ...he fire operating at MAX setting The reading at the pressure test point should be as laid down in the gas data section of this manual If the pressure is low check the gas run for kinks fiction produci...

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