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INSTALLER GUIDE

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12

FIREPLACE CHECK

5.1 Fireplace physical requirements

5.1.1

Fireplace size

The fireplace must comply with the requirements described in section 3.4. This will
probably entail removing the fireback and infill material behind the fireback. The area
shown in figure 1 must be kept clear of obstructions.

5.1.2

Fireplace general condition

The fireplace floor should be reasonably flat to ensure that the convection box can be
installed without it rocking and so that a good seal can be made at the bottom front of the
box. The front face of the fireplace should be reasonably flat over the area covered by the
convection box top and side flange seals to ensure good sealing. These faces should be
made good if necessary. If the appliance is to be fitted against a wall with combustible
cladding, the cladding must be removed from the area covered by the convection box
outer surround. The cladding must also not touch the surround flanges. We suggest that
the actual surround is used as a template to mark the area for combustible cladding
removal and that this area is increased by at least 2mm all round.

5.1.3

Soundness for appliance attachment

Two primary methods of retaining the appliance are provided: -
1)

By fixing the convection box front flanges.

2)

Using concealed tension cables fixed to the rear of the fireplace opening.

Method 2 is provided for instances where drilling holes in the front surface of the
fireplace surround is unacceptable to the customer or otherwise impractical.
The methods are detailed in section 8 of this manual. Before selecting the retention
method, consult with the customer.

Method 2 is strongly recommended where the appliance is to be fitted against
marble in order to prevent any danger of the marble cracking due to drilling.
However, if method 1 must be used with a marble surround, be aware that it is
unwise to attempt to drill into marble without the proper tools and equipment.

5.2 Fireplace flue pull

.

Close all doors and windows in the room in which the appliance is to be installed. After
confirming with a match that smoke is drawn into the flue, light a 13 gram smoke pellet
and check that there is a definite flow through the flue. Verify outside that the smoke
exits from one terminal only and that the termination is suitable. Observe, where
possible, upstairs rooms and loft spaces for signs of escaping smoke indicating a
defective flue. If there is not a definite flow warm the flue for a few minutes and repeat
the smoke pellet test. If there is still no definite flow the flue may need remedial work 

Do not fit the appliance until there is a definite flow through the flue.

Summary of Contents for Bauhaus

Page 1: ...S FOR USE WITH PROPANE GAS G31 THIS APPLIANCE IS FOR USE IN THE UNITED KINGDOM GB AND THE REPUBLIC OF IRELAND IE ONLY Manufactured exclusively for British Gas Scottish Gas by Valor Heating For Service...

Page 2: ...ds The manufacturer is a member of the Society of British Gas Industries which works to ensure high standards of safety quality and performance Careful Installation The manufacturer is a CORGI registe...

Page 3: ...5 FIREPLACE CHECK 12 6 GAS SUPPLY CONNECTION 13 7 PREPARING APPLIANCE FOR INSTALLATION 14 8 CONVECTION BOX INSTALLATION 15 9 BURNER SUPPLY PIPE INSTALLATION 18 10 CERAMIC COALS INSTALLATION 19 11 FULL...

Page 4: ...this weight is considered too heavy then obtain assistance When lifting always keep your back straight Bend your legs and not your back Avoid twisting at the waist It is better to reposition your fee...

Page 5: ...and may be disposed of at a tipping site licensed for the disposal of industrial waste Protective clothing is not required when handling these articles but we recommend you follow the normal hygiene r...

Page 6: ...y the Department of the Environment and the Welsh Office In Scotland the current edition of the Building Standards Scotland Regulations issued by the Scottish Executive In Northern Ireland the current...

Page 7: ...ce can be fitted to a minimum class O 150 C surround The hearth material must be at least 12mm thick The periphery of the hearth or fender should be at least 50mm above floor level to discourage the p...

Page 8: ...tional brick flue 175mm diameter lined brick or stone flue 200mm diameter factory made insulated flue manufactured to BS 4543 175mm diameter flue pipe See BS 6461 Part 1 for suitable materials Single...

Page 9: ...ing These faces should be made good if necessary The fireplace floor should be reasonably flat to ensure that a good seal with the convection box can be made 3 14 Note that soft wall coverings e g emb...

Page 10: ...n unlined brick chimney it is generally unnecessary for the chimney pot to be replaced or for a terminal to be fitted unless the flue has a diameter smaller than 170mm 3 21 The appliance is fitted wit...

Page 11: ...dset 1 PP3 battery 4 AA batteries 3 Lengths of adhesive foam seal 1 Length of floor sealing tape 4 Fibre plugs 4 Woodscrews 2 Fire retaining cables 2 Cable clamps 2 Eyebolts 1 Literature pack 1 Nut ol...

Page 12: ...ded 1 By fixing the convection box front flanges 2 Using concealed tension cables fixed to the rear of the fireplace opening Method 2 is provided for instances where drilling holes in the front surfac...

Page 13: ...ction box Before the appliance is fitted into the fireplace it will be necessary to extend the supply line so that it will project through the hole in the back of the convection box and run to the T c...

Page 14: ...nvelop the pipe If the hole is larger than the pipe seal it with tape 4 Only for installations having a flue liner of 125mm See section 3 7 1 Detach the outer restrictor plate by removing four screws...

Page 15: ...on in the fireplace 7 Fit a woodscrew through each hole in the convection box flanges and tighten to seal the box to the fireplace surround 8 2 Method 2 Cable Retention 1 Make sure that the relevant a...

Page 16: ...through the holes near the bottom of the convection box back panel and through the V shaped brackets near the bottom of the convection box sides See figure 8 7 Place the convection box fully back into...

Page 17: ...the cable retainers back against the V brackets Again tighten the screws in the retainers and apply tension to the cables by turning the hexagonal adjusters clockwise as far as possible 12 Keep the f...

Page 18: ...check the installation pipework for gas soundness In the United Kingdom GB check in accordance with the current edition of BS 6891 In the Republic of Ireland check in accordance with the current edit...

Page 19: ...ind the two square flanges at the top of the rear legs Ensure that the matrix sits flatly on the top of the burner 3 There are two bags containing the top dress coals A bag with 4 square coals and 2 f...

Page 20: ...e one at each end of the front row of coals as shown in figure 15 Make sure that they bridge across from the front coal to the matrix 3 4 Take six random shaped coals and position as shown in figure 1...

Page 21: ...ee random coals and position in the centre of the matrix spaced 10 15mm from each other to make the third row See figure 17 Discard the two remaining random coals 3 6 Finally take the three remaining...

Page 22: ...ide the receiver base Replace the receiver top cover Slide the receiver back into its housing The ultra sonic sensor must face towards the centre of the appliance and the supply cable must be routed a...

Page 23: ...does not light immediately repeat the above procedure keeping the knob depressed for several seconds in order to purge any air from the system If after ten seconds ignition has not occurred turn the c...

Page 24: ...riate See figure 22 The handset operates on ultrasonic principles and as such it is not necessary to point it directly at the fire 2 Use the handset to switch to the pilot only setting by depressing t...

Page 25: ...urther 15 minutes and then repeat the test If the smoke is still not drawn into the appliance inspect the sealing to the fireplace surround If the sealing is satisfactory turn the appliance off allow...

Page 26: ...gen due to spillage or poor ventilation Check that the system operates properly as follows 1 Light the appliance Set to the maximum burning position and leave for one minute 2 Set to the low burning p...

Page 27: ...replacements must only be the authorised spares Warn that ignoring this advice could cause incomplete clearance of the products of combustion with consequent health hazards 8 Advise the customer that...

Page 28: ...re not broken up but are sealed within a heavy duty polythene bag clearly labelled as RCF waste This is not classified as hazardous waste and may be disposed of at a tipping site licensed for the disp...

Page 29: ...the pilot burner 9 Carefully remove the dust cage and place aside 10 Remove the second retaining screw and withdraw the pilot unit 11 Replace in the reverse order Note The pilot unit is an atmosphere...

Page 30: ...tion box retention by front fixing screws See section 8 Method 1 remove the screws If the convection box retention is by cables See section 8 Method 2 slacken the hexagonal adjusters on the cable reta...

Page 31: ...coals being placed to closely together Ensure that the coal arrangement instructions given in this manual have been followed precisely If the injector has been removed or disturbed during the install...

Page 32: ...he fire operating at MAX setting The reading at the pressure test point should be as laid down in the gas data section of this manual If the pressure is low check the gas run for kinks fiction produci...

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