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Valmar EASY 3 TTi, Handling, Operating And Maintenance Manual

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Valmar EASY 3 TTi Handling, Operating And Maintenance Manual Download Page 12

 

12 

3 

TRANSPORTATION  AND  PLACING  OF  THE 
APPLIANCE 

3.1  INSTRUCTIONS FOR INJURY PREVENTION 

 
Pay due attention to occupational safety requirements. 
 
Near machine wear suitable clothing. Do not wear ties, jewellery chains or belts, 
which could get caught in the machine. 
Do not shift or dislocate the safety switches or protective parts. 
 
Make sure that  the lifting device  is in  good condition and that  its load capacity 
exceeds  the  weight  of  the  appliance  (refer  to  the  technical  specifications  data 
sheet). 
 
Lift  the  appliance  with  assistive  lift  device  following  the  instructions  for  its  use 
and maintenance. Pay attention to the handling. 
 

While lifting or moving the appliance do not stand under the machine. 

 

Do not turn or move the appliance by holding or pulling the cables or the water 
hose. 

 
Do  not  stand  on  the  applicance.  If  you  have  to  do  any  work  above  the 
appliance, you should use a suitable ladder and not the appliance for support. 
 

 

 

 

 

 

 

 

Summary of Contents for EASY 3 TTi

Page 1: ...HANDLING OPERATING AND MAINTENANCE GUIDE FOR ICE CREAM PRODUCTION APPLIANCE Model EASY TTi...

Page 2: ...2...

Page 3: ...30 8 PROGRAM MENU 42 8 1 HOW ACCESS TO THE PROGRAM MENU 42 8 2 SETTINGS OF THE PROGRAM shortcut button 43 9 CHANGING SETTING OF MACHINE 47 9 1 RESET TO FACTORY SETTINGS 47 10 PROTECTION OF THE USER AN...

Page 4: ...4 13 7 ORDERING SPARE PARTS 72...

Page 5: ...key TWO TWO button for the producing of the ice cream program 02 With quick key THREE THREE button for the producing of the ice cream program 02 With quick key FOUR FOUR button for the producing of t...

Page 6: ...appliance are allowed to handle and operate it Operators must study the manual carefully and follow the instructions The company VALMAR can not be held liable for any kind of damage or injuries resul...

Page 7: ...attention to the importance of the text as regards proper handling of the appliance but without danger of personal injury This symbol means that the content of the text is of a technical nature and is...

Page 8: ...oduct is packed and shipped to our client Additional start up and appliance s adjustments can be made on the client s premises by technicians authorized by VALMAR Set the appliance in a suitable place...

Page 9: ...the cream mixture in the production cylinder in trough the selected program START Extraction of the ice cream in the production cylinder EXTRACTION Slow mixing in production cylinder MIXING CLEANING...

Page 10: ...D label contains the essential technical specifications of the appliance 1 manufacturer 2 manufacturers address 3 model 4 serial number 5 power supply voltage 6 nominal frequency 7 maximum current 8 c...

Page 11: ...e 139 405 835 605 200 100 7 to 24 0 7 3 MODEL WEIGHT DIMENSION WHD POWER HOURLY PRODUCTION PROUDUCTION PER CYCLE Easy 4 Lb inches kW gal h min lb max lb TTi 374 8 15 9 32 9 23 8 7 9 4 1 6 to 9 5 1 5 9...

Page 12: ...in good condition and that its load capacity exceeds the weight of the appliance refer to the technical specifications data sheet Lift the appliance with assistive lift device following the instructi...

Page 13: ...the appliance using the hydraulic palette lift and move it as close to the open side of the transport vehicle as possible Remove the hand lift from underneath and handle the crate with the forklift tr...

Page 14: ...n a suitable manner and in compliance with standards on environmental safety 3 4 PLACING THE APPLIANCE ON THE GROUND Place the machine on a level solid surface with an adequate strength of at least 12...

Page 15: ...ERATURE 50 F 10 C 109 F 43 C AIR HUMIDITY 0 85 4 2 ELECTRICITY SUPPLY REQUIREMENTS Prior to connecting the appliance to the power source the voltage and the maximum power current allowed in the networ...

Page 16: ...ppropriate dimensions must be installed between the electricity network and the MAIN SWITCH model max current fuse type Easy 3 TTi 16A SLOW Easy 4 TTi 16A SLOW The position of the MAIN SWITCH with the...

Page 17: ...re located on the backside of the machine To connect the appliance to the water supply water supply port and the outlet to the drain water outlet port use pipes capable of withstanding 1MPa and measur...

Page 18: ...1 phase type colour L1 208 220 or 230 V brown N 208 220 or 230 V blue PE ground yellow green Connecting instructions for four vein cable three phase appliances 230 50 3 or 208 220 60 3 phase type colo...

Page 19: ...allows user to reach the control board and carry out operations The control board contains power on off switch touchscreen display which displays status and enables user to change parameters and eight...

Page 20: ...7 1 TOUCH SCREEN 7 1 1 Home screen 7 1 2 Settings screen DESCRIPTION 1 Use this function to enter the PROGRAM MENU 2 Use this function to enter MACHINE PARAMETERS 8 6 9 1 11 11 0 1 7 3 4 5 2 10 11 0...

Page 21: ...ction to check or change settings such as date time units of measurement Celsius Fahrenheit liters gallons or water quantity 8 Press the BACK button to return to the previous screen 9 Press the HOME b...

Page 22: ...OMIZED PROGRAM MENU FOR ICE CREAM SORBETS PASTRY AND GASTRONOMY PRODUCTS Select the CUSTOM button to enter the list of customizable programs and programs for ice cream production 4 PROGRAM NAME 5 FACT...

Page 23: ...ations 7 1 4 Program list screen DESCRIPTION 1 TUTOR MESSAGES help users giving them instructions and information about the processing They also provide information on any errors and give warnings on...

Page 24: ...7 Press here to have a short program description 8 Press OK to confirm the selected program 9 Press CHANGE to set the program and link it with one of the four hot start buttons on the push button pan...

Page 25: ...production To start press ice cream PRODUCTION button button with ice cream cone icon The machine operates in MODE 1 At the end of the cycle after the beep press the ice cream EXTRACTION button on pus...

Page 26: ...creen is displayed automatically 3 Select the desired language If it is not on the screen press the button to enter language selection screen 2 4 To return to language selection screen 1 press the but...

Page 27: ...On HOME page press the TOOLS button to enter SETTINGS menu 2 Press the LANGUAGE button to enter the LANGUAGE screen 3 Press the button corresponding to the desired language The notice confirm screen i...

Page 28: ...S button to enter the PARAMETERS screen 3 Insert the USB key into the USB port at the back of the machine 4 Press USB button to download Enter the password user code 333333 5 On the message bar messag...

Page 29: ...op up message appears Confirm the update by pressing OK button Check if everything is updated info menu screen If confirm pop up message is not displayed during start then software update cannot proce...

Page 30: ...utton to change the program set to the START CYCLE button Display switches to the program screen Enter one of the menu icons and select the desired program For further information see the chapter Shor...

Page 31: ...n with the name of the program The button becomes black active button 5 Press the button to start the machine The end of the cycle is notified by a beep and a light signal if any A message is displaye...

Page 32: ...XTRACTION button activates mixing in the cylinder without the cooling with the compressor off Mixing can be used for mixing mixtures in the cylinder rinsing the cylinder washing the cylinder at the en...

Page 33: ...r 15 seconds 3 Then machine start mixing with speed 6 for 15 seconds 4 Then machine start mixing with speed 7 for 15 seconds 5 At last the machine start mixing with speed 8 for 200 seconds With STOP b...

Page 34: ...op mixing extraction in any phase 7 3 1 5 START with the EXTRACTION FOR MEDIUM QUANTITY WITH FREEZING BUTTON from the MENU The EXTRACTION FOR MEDIUM QUANTITY WITH FREEZING button activate the mixing w...

Page 35: ...ith the EXTRACTION FOR MAXIMUM QUANTITY OF VARIEGATED ICE CREAM BUTTON from the MENU The EXTRACTION FOR MAXIMUM QUANTITY of VARIEGATED ICE CREAM button activate the mixing which will gradually increas...

Page 36: ...press START CYCLE button 5 Now the machine works with speed 2 For continue press START CYCLE button 6 Now the machine works with speed 7 and cooling for 14 seconds For continue press START CYCLE butto...

Page 37: ...tion in any phase 7 3 1 7 START with the EXTRACTION FOR MAXIMUM QUANTITY OF VARIEGATED ICE CREAM BUTTON from the MENU The EXTRACTION FOR MEDIUM QUANTITY of VARIEGATED ICE CREAM button activate the mix...

Page 38: ...press START CYCLE button 5 Now the machine works with speed 2 For continue press START CYCLE button 6 Now the machine works with speed 6 For continue press START CYCLE button 7 Now the machine works w...

Page 39: ...or continue press START CYCLE button 13 Now the machine works with speed 2 For continue press START CYCLE button 14 At last the machine works with speed 7 With STOP button you can stop mixing extracti...

Page 40: ...40 2 Press the button to open the submenu 3 In submenu you can use other extraction modes...

Page 41: ...During production you can change value of MODE 1 see chapter PROGRAM MODIFICATIONS AND SETTINGS Production ends when set values are reached At the end of the cycle there is a notifying beep A message...

Page 42: ...elevant icons Ice cream menu Sorbet slush fruit sauce and topping menu Factory program menu Select one of the icons representing the various menus e g to enter the list of available 4 Use the UP DOWN...

Page 43: ...S button to enter the PROGRAM MENU Tip SHORTCUT to the program menu screen You can quickly enter the program menu by pressing the START CYCLE button 3 Select one of the icons representing the various...

Page 44: ...nging Quick menu with changed preset program Press the BACK button to return to the previous screen In this case the changes made are not saved the shortcut button selection must be repeated Press the...

Page 45: ...program menu 5 Select one of the icons representing the various menus to enter the list of available programs 6 Use the UP DOWN arrows to scroll the list of available programs Select the desired prog...

Page 46: ...with the buttons 4 Press OK button to confirem the value 5 Press the BACK button to return to the previous screen 6 Press the button to display the running step In program STEPS you can change some o...

Page 47: ...he HOME SCREEN screen press the TOOLS button to enter SETTINGS menu 2 Press the RESET button to enter the RESET list 3 Enter the password user code 111111 4 Press the confirem or enter button 5 Wait f...

Page 48: ...his action must be found and corrected 10 3 THERMIC SAFETY DEVICES The mixer engine and the compressor engine are protected with thermal sensors If temperature reaches the maximum allowed value the pr...

Page 49: ...oor is free of any oil smudges or other slippery substances or objects which might cause a person to slip or trip over Operators must make sure before every use of the appliance that the side panels a...

Page 50: ...ays under users control during operation Only a single operator can use the appliance at the time The simultaneously use of the appliance from multiple users is forbidden CONTROL PANEL ECCENTRIC ARM L...

Page 51: ...hift it to the left and press it down to secure the cylinder door in closed position 11 4 OUTLET HOLE COVER Loosen the locking screw by turning it in counter clockwise direction Open the the outlet ho...

Page 52: ...ronment are in place and switched on make sure that the power SWITCH is on clean the mixture treating cylinder disinfect the mixture treating cylinder make sure that there are no foreign objects in th...

Page 53: ...person to slip or trip over Operators must make sure that the side panels and the top cover of the appliance are securely fitted to the main construction and that there are no parts or objects on the...

Page 54: ...parts which come in contact with ice cream mixture 12 3CLEANING AND SANITIZING PARTS THAT COME IN CONTACT WITH THE ICE CREAM All parts which come into contact with ice cream mixture must be sanitized...

Page 55: ...key Let the machine operate for 10 seconds at the most The appliance is allowed to run without ice cream mixture for 10 seconds at the most Press the STOP RESET key Place a suitable container under th...

Page 56: ...assembly Exercise great care to prevent accidental dropping and damaging of parts disassemble outlet cover assembly Unscrew the locking screw in counter clockwise direction from the crossbar Remove th...

Page 57: ...ing and consequent damaging of the door Place the door on solid surface and remove the rubber seal from the door Squish and push the seal inside to create a bulge which can be grabbed slowly and caref...

Page 58: ...ush the slider downwards until it releases fron the shaft after removal each slider must be very carefully inspected for wear and deformations remove the shaft seal from the beater in the case the sha...

Page 59: ...d detaching Inspect all seals cover door and beater shaft If any of the seals is cracked worn or has lost elasticity it must be replaced with a new one All removed parts must be washed in lukewarm wat...

Page 60: ...ution After being rinsed the disassembled parts should be soaked in sanitizing solution for 3 5 minutes Allow the parts to air dry on sanitized surface 12 3 5 LUBRICATION AND REASSEMBLY The gaskets ed...

Page 61: ...61 Reattach and lubricate the door seal Lubricate the beater shaft seal Lubricate lock nut and locking screw threads...

Page 62: ...o the mixer Place the beater on solid surface and place each blade back onto the mixer individually Hold the blade with both hands Place the blade in position with spring facing beater edge Press it t...

Page 63: ...and slide it slowly into the cylinder Place the beater so that the spade which has the slider closest to the inside of the cylinder is facing downwards Slowly push the beater towards the end of the cy...

Page 64: ...or on the hinges Slowly and carefully using both hands place the door on the hinge and close it Exercise great care to prevent accidental dropping and consequent damaging of the door Outlet hole cover...

Page 65: ...assembly on the appliance Slowly and carefully using both hands push parts in place Exercise great care to prevent accidental dropping and consequent damaging of the parts h Screw the lock nut in cloc...

Page 66: ...r approximately 4 inches 10 cm 1 gallon 4 liters of sanitizing solution into the cylinder Close the batch feeder cover Press the MIXING key Let the machine operate for 10 seconds at the most The appli...

Page 67: ...orrect connection of the appliance Therefore the operators must always carefully follow the instructions The errors the causes and troubleshooting Error Cause Troubleshooting Appliance will not start...

Page 68: ...NG EXTRACTION key Let the machine operate for 10 seconds at the most The appliance is allowed to run without ice cream mixture for 10 seconds at the most press the STOP RESET key place a suitable cont...

Page 69: ...l of the blades and sliders after at most 500 hours of operation or at least once a year It is recommended to keep record on the working hours of the appliance appendix A Thus the user knows when mixe...

Page 70: ...ion with spring facing beater edge Press it towards the mixer and towards the shaft until it locks in place The slider must lock onto the shaft Please check whether the slider is firmly attached to th...

Page 71: ...the slider closest to the inside of the cylinder is facing downwards Slowly push the beater towards the end of the cylinder When the beater shaft is in hole find the final position by slowly spinning...

Page 72: ...pliance serial number of the appliance short description of the part factory code if possible quantity Spare part order example MODEL SERIAL NUMBER SPARE PART ORDER TYPE AND MODEL No 100338 SHORT DESC...

Page 73: ...73 Appendix A Date Working hours Date Working hours Date Working hours ALL WORKING HOURS...

Page 74: ...74 Date Working hours Date Working hours Date Working hours ALL WORKING HOURS...

Page 75: ...75 Date Working hours Date Working hours Date Working hours ALL WORKING HOURS...

Page 76: ...76 Date Working hours Date Working hours Date Working hours ALL WORKING HOURS...

Page 77: ...77 Date Working hours Date Working hours Date Working hours ALL WORKING HOURS...

Page 78: ...78 Date Working hours Date Working hours Date Working hours ALL WORKING HOURS...

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