Valco baby MELTON CP-40 Instructions Manual Download Page 1

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INSTRUCTIONS

CP-40 EXTERNAL

Polígono Industrial Agustinos, calle G, nave D-34

Tel: +34.948.321.580 Fax: +34.948.326.584

31160 ORCOYEN (Navarra) ESPAÑA

Summary of Contents for MELTON CP-40

Page 1: ...INSTRUCTIONS CP 40 EXTERNAL Polígono Industrial Agustinos calle G nave D 34 Tel 34 948 321 580 Fax 34 948 326 584 31160 ORCOYEN Navarra ESPAÑA ...

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Page 3: ...g to electromagnetic compatibility Directive 93 68 EEC of 22 July 1993 amending Directive 73 23 EEC and Directive 89 336 EEC within the scope of the specifications indicated in the chapter describing the equipment with a B1 risk level Since it is intended to form part of a set of machines which to obtain a result are arranged and connected to perform together it cannot be operated until the set of...

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Page 5: ...LEASE READ ALL THE INSTRUCTIONS CAREFULLY AND STRICTLY FOLLOW ALL INDICATIONS FOR PROPER USE AND HANDLING OF THE EQUIPMENT IT IS NECESSARY TO CARRY OUT THE SAFETY INSTRUCTIONS GIVEN IN THIS MANUAL WARNING If you alter the function performance or safety aspects of the machine replacing original parts with other similar but not identical components substantial alterations without the authorisation o...

Page 6: ...Introduction __________________________________________________ 8 4 2 2 Description of the CP 40 control panel _____________________________ 9 4 3 GENERAL PARAMETERS CP 40 _________________________ 10 System Programming Menus __________________________________ 10 4 3 1 Job data Menu __________________________________________ 10 4 3 2 Format data menu _______________________________________ 10 Form...

Page 7: ...21580 Fax 00 34 948 326584 e mail melton melton es http www melton es 2 Fix Variable speed selection _________________________________________ 16 CHAPTER 5 MAINTENANCE ____________________________ 17 5 1 INTRODUCTION _______________________________________ 17 5 2 MAINTENANCE RECOMMENDATIONS __________________ 17 ...

Page 8: ...d in chapter 2 of this manual Description To use the machine correctly follow the instructions provided in the Operating Manual particularly The machine should only be installed and used by qualified personnel previously familiarised with the operating instructions contacting the manufacturer whenever necessary and the risks involved the safety measures required including adjustment and maintenanc...

Page 9: ...tions includes inertia compensation for the opening and closing of the guns following two programmable parameters The programming allow 4 application lines between 0 and 5000 ms mm with a gap of 0 to 5000 ms mm from the input signal The control has 24 pattern formats for their use in different configurations It also offers the options of cycle application and stitch mode In variable speed applicat...

Page 10: ...34 31160 ORCOYEN NAVARRA TEL 00 34 948 321580 Fax 00 34 948 326584 e mail melton melton es http www melton es 5 Display Esc 4 2 3 1 2 1 CP 40 PARAMETER ON OFF ESCAPE DOWN UP ENTER READY IN OUT Connections START 1 1 2 3 4 START 2 ENCODER READY I O 0 10V POWER 24 VDC RS 485 ...

Page 11: ...948 321580 Fax 00 34 948 326584 e mail melton melton es http www melton es 6 START 1 2 PHOTOCELL 1 2 READY I O 1 2 3 4 SOLENOID VALVE 1 2 3 4 ENCODER 0 10V POWER 24 VDC 6 7 1 2 4 5 3 1 2 3 4 2 1 3 4 1 3 2 4 1 2 5 3 3 2 1 5 4 24V 0 10V OUT NO PERMISSION PERMISSION IN 15V SIGNAL 15V 24V GND GND GND GND SIGNAL ...

Page 12: ...lves with a pluggable connector per output The solenoid valves are connected to the CP 40 using pluggable connectors Each output solenoid valve supports up to 25 5W 3 4 CONNECTING THE PHOTOCELL The CP 40 model has two input from the optoisolated PNP type shot photocell or sensor with a power supply of 24 VDC The photocell is connected to the CP 40 using pluggable connectors 3 5 CONNECTING THE EXTE...

Page 13: ...hat the machine works properly and safely 4 2 SHOT CONTROL 4 2 1 Introduction Pattern diagram for each channel Note The values of the spaces L1 L7 should always be longer than the end of the previous bead i e L5 should be longer than L3 L4 In case of a wrong programming the control will add the following line to the previous one i e If L5 is programmed shorter than L3 L4 the control will take auto...

Page 14: ...EY ESCAPE Exit the menu KEY PARAMETER KEY UP This key is used to change the format number and parameter and time values KEY DOWN The same as key UP but in ascending order KEY ENTER The ENTER key is used to validate the data modified in the programming modes In operating mode it is not operative To validate a programming value the ENTER key must be held down until the display blinks approx 0 5 s wh...

Page 15: ...oosing the working menu press the key When the wanted menu is displayed press Once the wanted menu is entered use key for moving among the parameters and to change the value of the parameter Press to validate the new value Press Esc to exit the menu The available menus are Job data Format data Test Valves Reset counter Configuration 4 3 1 Job data Menu This menu displays the active format the numb...

Page 16: ...lication type is 0 the control will make a complete cycle every time it receives an input signal When application type is 1 it will repeat the cycle until the input signal is finished Application Mode The display will show Format data Channel x mode x Where mode can be set in either 0 or 1 for each channel When mode is 1 the control will enable the stitch system making dashed lines on the applicat...

Page 17: ...hannel x T1 xxxx ms When working in encoder mode the display will show parameters L1 to L8 Data Format xx Channel x L1 xxxx MM Odd parameters are the spaces between the input signal and the start of each of the 4 lines Pair parameters represent the length of the line 4 3 3 Test Valve menu This menu is used for the manual testing of the good operation of the values mounted on each channel On Off mu...

Page 18: ... 1 of the CP40 4 3 5 Configuration menu When entered the control request an access password Configuration Password If Password is ON press at the same time and to enter the menu Valves compensation Configuration Compes valves Press to enter the menu or Esc to exit The display will show compens Valves Activ xx x ms Where XX X is the time in milliseconds that the guns need to close the time from the...

Page 19: ...ess to validate the changes Use key for moving among the parameters mould to dots on dot xx ms Where XX is the time length of the dot of the stitch pattern Photocells filter Configuration FTCs Filter Press to enter the menu or Esc to exit FTCs filter T Filter xx ms This menu is used for the selection of the photocell used as start signal for every channel Where XX X is the time in milliseconds tha...

Page 20: ...or Esc to exit The display will show minimum speed Vmin xxx m min Where XXX is the minimum speed at which the pattern control has to work When the line speed is below the programmed value the control disables all the programming automatically Cycle selection This control only works if mould type 1 Configuration Close Cycle Press to enter the menu or Esc to exit The display will show Close Cycle By...

Page 21: ...tiv Press to enter the menu or Esc to exit This menu is used for active the password Language selection The display will show select language xxxxxxxx Where XXXXXXXX is the display language The display is available in Spanish English French and German Fix Variable speed selection The display will show Close Cycle By FTC Signal Use the arrows to change this value between timer and encoder Press to ...

Page 22: ...the CP 40 Following these procedures will ensure safe operation and longer machine life Before starting a maintenance operation carefully read chapter 1 Safety 1 Disconnect the equipment from mains 2 Check that it is not energised 3 Carry out maintenance tasks following applicable safety regulations 5 2 MAINTENANCE RECOMMENDATIONS The following table shows the frequency with which maintenance oper...

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