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Installation and start-up

6

Installation manual neutralisation device without feed pump 0020134552_00

3

Installation and start-up

3.1 Checking 

the 

delivery

5x

1

5

4

3

8

10

9

6

7

11

2

3.1  

 Overview of the neutralisation device 

without feed pump

Pos. Number Description

1

1

Neutralisation box

2

1

Connection for drain hose

3

1

Neutralisation medium 30 kg
(contained in delivery of the neutralisation box)

4

5

Hose clamps

5

1

Connection adaptor on the condensate drain 
DN 40 of the gas-fired high-efficiency boiler

6

1

Angle piece 20 x 20 for infeed connection

7

1

T piece 20 x 20 x 20 for connecting the chimney 
water drainage

8

1

Drain hose DN 19

9

1

Infeed hose DN 19

10

1

Opener

11

1

Connection for infeed hose

3.1  

 Scope of delivery for the neutralisation device 

without feed pump

 

>

Check that the scope of delivery is complete (

¬

 tab. 3.1

).

3.2 Function

The neutralisation device provides neutralisation of the 
condensed water from gas-fired high-efficiency boilers and/
or flue gas systems made of stainless steel, plastic and 
ceramic.
The condensed water from the gas-fired high-efficiency 
boiler is fed into a vessel (neutralisation box). The vessel 
contains the neutralisation medium which raises the pH 
value of the condensed water to a neutral level. The neu-
tralisation agent can be replaced via a removable cover.
The neutralised condensed water can be fed into the drain-
age system.

3.3 

Fitting the neutralisation device

a

 Danger!

Risk of death from electric shock!

There is a risk of electric shock when open-
ing the gas-fired high-efficiency boiler.

 

>

Before opening the cover, switch off the 
gas-fired high-efficiency boiler (mains 
switch and fuse).

3.2  

Fitting the neutralisation device without feed pump

The position numbers in the following text refer to 

fig. 3.1

.

Fitting the infeed hose

 

>

Unscrew the yellow protective cap from the connection 
(

11

).

 

>

Use the existing seal to fit the infeed hose.

 

>

Shorten the infeed hose (

9

) to the desired length.

 

>

Connect the infeed hose (

9

) with the connection adap-

tor (

5

) and the angle piece (

6

).

 

>

Secure the connection adaptor (

5

) and angle piece (

6

with 2 hose clamps (

4

).

 

>

Secure the mounted infeed hose on the connection (

11

).

Summary of Contents for 009730

Page 1: ...Installation manual For the competent person GB IE Installation manual Neutralisation device without feed pump Article number 009730 ...

Page 2: ... of warnings 4 2 2 Intended use 4 2 3 Basic safety instructions 5 2 4 Regulations and standards 5 3 Installation and start up 6 3 1 Checking the delivery 6 3 2 Function 6 3 3 Fitting the neutralisation device 6 3 4 Start up 7 3 4 1 Handing over to the operator 7 4 Troubleshooting and maintenance 8 4 1 Troubleshooting 8 4 2 Maintenance 8 4 2 1 Checking and replacing the neutralisation medium 8 4 2 ...

Page 3: ...re observe all operating instructions enclosed with components of the system 1 1 Document storage Please pass on this installation manual and all other applicable documents and auxiliary equipment to the plant operator The system operator should retain these instructions and tools so that they are available when required 1 2 Symbols used The symbols used in the text are explained below a Symbol th...

Page 4: ... user or oth ers or of damage to the unit and other property in the event of improper use or use for which it is not intended This neutralisation device without feed pump is not designed to be used by persons including children with limited physical mental or sensory capabilities or by per sons who do not have enough experience and or knowl edge unless they are supervised by a person who is respon...

Page 5: ...condensed water The condensed water from the gas fired high efficiency boiler and the neutralisation medium pose a risk to the eyes if they come into contact with them Avoid condensed water coming into contact with the eyes Avoid neutralisation medium coming into contact with the eyes If your eyes do come into contact with condensed water or neutralisation medium rinse your eyes thoroughly with cl...

Page 6: ...r flue gas systems made of stainless steel plastic and ceramic The condensed water from the gas fired high efficiency boiler is fed into a vessel neutralisation box The vessel contains the neutralisation medium which raises the pH value of the condensed water to a neutral level The neu tralisation agent can be replaced via a removable cover The neutralised condensed water can be fed into the drain...

Page 7: ...livery 3 4 Start up After installation the neutralisation device is ready for operation Switch the gas fired high efficiency boiler on again 3 4 1 Handing over to the operator You must instruct the operator of the unit on the handling and operating of the neutralisation device Provide the operator with all relevant instructions and unit documentation for safe keeping Go through the installation ma...

Page 8: ...escribed in sections 4 2 1 and 4 2 2 4 2 1 Checking and replacing the neutralisation medium i Neutralisation medium for topping up is availa ble as an accessory Replace consumed neutralisation medium The effectiveness of the neutralisation is checked using pH paper Wet the pH paper with the condensed water draining from the drain hose If you obtain a reading of less than 6 5 clean the neu tralisat...

Page 9: ...ance with safe and satisfactory standards All unvented domestic hot water cylinders must be installed by a competent person to the prevailing building regula tions at the time of installation G3 Terms and conditions apply to the warranty details of which can be found on the warranty registration card included with this appliance Failure to install and commission this appliance in compli ance with ...

Page 10: ... fuel Natural gas E H LL liquid gas propane and butane Neutralisation medium Calcium carbonate Working life dependent upon volume of condensate water Year approx 1 Operating temperature C 0 to 50 Condensed water fill volume l max 13 Neutralisation medium fill quantity kg 30 Condensed water infeed Textile reinforced PVC hose DN 19 Condensate drain Textile reinforced PVC hose DN 19 Dimensions L x W ...

Page 11: ......

Page 12: ...0020134552_00 GBIE 102011 Subject to change Manufacturer Supplier ...

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