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Installation manual neutralisation device without feed pump 0020134552_00

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Safety instructions and regulations

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Safety instructions and regulations

 

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When installing the neutralisation device without the 
feed pump, observe the basic safety instructions and the 
warnings that, where applicable, precede the instructions 
for an action.

2.1 

Safety and warning information

During installation, observe the general safety information 
and the warnings that precede every action that needs to 
be carried out.

2.1.1 

Classification of warnings

The warnings are classified in accordance with the severity 
of the possible danger using the following warning symbols 
and signal words:

Warning 
 symbol

Signal word

Explanation

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Danger!

Imminent danger to life 
or risk of severe 
personal injury

e

Danger!

Risk of death from 
electric shock

a

Warning!

Risk of minor 
personal injury

b

Caution!

Risk of material or 
environmental damage

2.1.2  Structure of warnings

Warnings are identified by an upper and lower separating 
line and are laid out according to the following basic 
 principle:

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Signal word!
Type and source of the danger!

Explanation of the type and source of 
 danger

 

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Measures for averting the danger

2.2 Intended 

use

The Vaillant neutralisation devices without feed pump are 
designed using state-of-the-art technology in accordance 
with the recognised safety rules and regulations. Neverthe-
less, there is still a risk of injury or death to the user or oth-
ers or of damage to the unit and other property in the 
event of improper use or use for which it is not intended.
This neutralisation device without feed pump is not 
designed to be used by persons (including children) with 
limited physical, mental or sensory capabilities or by per-
sons who do not have enough experience and/or knowl-
edge, unless they are supervised by a person who is respon-
sible for their safety or have been instructed by him/her 
about how to use the unit.
Children must be supervised to ensure that they do not 
play with the unit.
The neutralisation device provides neutralisation of the 
condensed water from gas-fired high-efficiency boilers and/
or flue gas systems made of stainless steel, plastic and 
ceramic. The neutralised condensed water can be fed into 
the drainage system.
The neutralisation device can be used for gas-fired high-
efficiency boilers up to 450 kW.
Using the Vaillant neutralisation device without feed pump 
in vehicles is regarded as improper use. Units that are not 
classed as vehicles are those that are installed in a fixed 
and permanent location (known as "fixed installation").
Any other use, or use beyond that specified, shall be con-
sidered improper use. Any direct commercial or industrial 
use is also deemed improper. The manufacturer/supplier is 
not liable for any claims or damage resulting from improper 
use. The user alone bears the risk.
Intended use includes the following:

 

– observing the installation manual

 

– observing all other applicable documents

 

– compliance with all inspection and maintenance condi-

tions listed in the instructions

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 Caution!

Any improper use is prohibited.

Summary of Contents for 009730

Page 1: ...Installation manual For the competent person GB IE Installation manual Neutralisation device without feed pump Article number 009730 ...

Page 2: ... of warnings 4 2 2 Intended use 4 2 3 Basic safety instructions 5 2 4 Regulations and standards 5 3 Installation and start up 6 3 1 Checking the delivery 6 3 2 Function 6 3 3 Fitting the neutralisation device 6 3 4 Start up 7 3 4 1 Handing over to the operator 7 4 Troubleshooting and maintenance 8 4 1 Troubleshooting 8 4 2 Maintenance 8 4 2 1 Checking and replacing the neutralisation medium 8 4 2 ...

Page 3: ...re observe all operating instructions enclosed with components of the system 1 1 Document storage Please pass on this installation manual and all other applicable documents and auxiliary equipment to the plant operator The system operator should retain these instructions and tools so that they are available when required 1 2 Symbols used The symbols used in the text are explained below a Symbol th...

Page 4: ... user or oth ers or of damage to the unit and other property in the event of improper use or use for which it is not intended This neutralisation device without feed pump is not designed to be used by persons including children with limited physical mental or sensory capabilities or by per sons who do not have enough experience and or knowl edge unless they are supervised by a person who is respon...

Page 5: ...condensed water The condensed water from the gas fired high efficiency boiler and the neutralisation medium pose a risk to the eyes if they come into contact with them Avoid condensed water coming into contact with the eyes Avoid neutralisation medium coming into contact with the eyes If your eyes do come into contact with condensed water or neutralisation medium rinse your eyes thoroughly with cl...

Page 6: ...r flue gas systems made of stainless steel plastic and ceramic The condensed water from the gas fired high efficiency boiler is fed into a vessel neutralisation box The vessel contains the neutralisation medium which raises the pH value of the condensed water to a neutral level The neu tralisation agent can be replaced via a removable cover The neutralised condensed water can be fed into the drain...

Page 7: ...livery 3 4 Start up After installation the neutralisation device is ready for operation Switch the gas fired high efficiency boiler on again 3 4 1 Handing over to the operator You must instruct the operator of the unit on the handling and operating of the neutralisation device Provide the operator with all relevant instructions and unit documentation for safe keeping Go through the installation ma...

Page 8: ...escribed in sections 4 2 1 and 4 2 2 4 2 1 Checking and replacing the neutralisation medium i Neutralisation medium for topping up is availa ble as an accessory Replace consumed neutralisation medium The effectiveness of the neutralisation is checked using pH paper Wet the pH paper with the condensed water draining from the drain hose If you obtain a reading of less than 6 5 clean the neu tralisat...

Page 9: ...ance with safe and satisfactory standards All unvented domestic hot water cylinders must be installed by a competent person to the prevailing building regula tions at the time of installation G3 Terms and conditions apply to the warranty details of which can be found on the warranty registration card included with this appliance Failure to install and commission this appliance in compli ance with ...

Page 10: ... fuel Natural gas E H LL liquid gas propane and butane Neutralisation medium Calcium carbonate Working life dependent upon volume of condensate water Year approx 1 Operating temperature C 0 to 50 Condensed water fill volume l max 13 Neutralisation medium fill quantity kg 30 Condensed water infeed Textile reinforced PVC hose DN 19 Condensate drain Textile reinforced PVC hose DN 19 Dimensions L x W ...

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Page 12: ...0020134552_00 GBIE 102011 Subject to change Manufacturer Supplier ...

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