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Vacon FI4, User Manual

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28 • vacon

cabling and connections

Tel. +358 (0)201 2121 • Fax: +358 (0)201 2121 205

6

6.1.1

Power connections

6.1.1.1

DC supply and motor cables

The power cables are connected to terminals DC+ and DC- (R+/B+ and DC terminals when using an
external charging circuit) and the motor cables to terminals U, V and W. A cable entry gland should

be used at the motor cable end to reach the EMC levels, see Table 6-1.
Use cables with a heat resistance of at least +60C. The cables and the fuses must be sized according

to the inverter nominal output current which you can find on the rating plate.  Installation of cables
according to UL regulations is presented in Chapter 6.1.3 and aR fuse sizes in Tables 6-2 and 6-3.

The minimum dimensions of the Cu-cables are shown in Table 6-4.
If the motor temperature protection of the drive (see Vacon All in One Application Manual) is used as
an overload protection, the cable shall be chosen accordingly. If three or more cables are used in

parallel for bigger units, each cable requires a separate overload protection.
These instructions apply only to installations with one motor and one cable connection from the

inverter to the motor. In any other case, ask the factory for more information.

Cable type

Level T

Supply cable

Power cable intended for fixed installation and the specific DC

voltage. Shielded cable not required. (NKCABLES/MCMK or

similar recommended)

Motor cable

Power cable equipped with concentric protection wire and

intended for the specific mains voltage. (NKCABLES/MCMK or

similar recommended).

Control cable

Screened cable equipped with compact low-impedance shield

(NKCABLES/jamak, SAB/ÖZCuY-O or similar).

Table 6-1. Cable types required to meet standards

6.1.1.2

Control cable

For information on control cables, see Chapter 6.2.1.1 and Table 6-1.

Summary of Contents for FI4

Page 1: ...vacon nxi inverters fi4 fi8 user manual ...

Page 2: ......

Page 3: ... 2 1 7 If the Start Up wizard is active select the language you want the keypad and the application to use and confirm by pressing the enter button If the Start Up wizard is not active follow the instructions in 7a and 7b below 7a Select the language of the keypad from Menu M6 page 6 1 Instructions on using the keypad are given in Chapter 7 7b Select the application you want to use from Menu M6 pa...

Page 4: ...1 2121 Fax 358 0 201 2121 205 CONTENTS VACON NXI USER S MANUAL INDEX 1 SAFETY 2 EU DIRECTIVE 3 RECEIPT OF DELIVERY 4 TECHNICAL DATA 5 INSTALLATION 6 CABLING AND CONNECTIONS 7 CONTROL KEYPAD 8 COMMISSIONING 9 FAULT TRACING ...

Page 5: ...e All in One Application Package Should these applications not meet the requirements of your process please contact the manufacturer for information on special applications This manual is available in both paper and electronic editions We recommend you to use the electronic version if possible If you have the electronic version at your disposal you will be able to benefit from the following featur...

Page 6: ...L DATA 12 4 1 Introduction 12 4 2 Power ratings 14 4 2 1 Vacon NXI_xxxx 5 Supply voltage 465 800 Vdc Motor voltage 380 500 Vac 14 4 2 2 Vacon NXI_xxxx 6 Supply voltage 640 1100 Vdc Motor voltage 525 690 Vac 15 4 3 Technical information 16 5 INSTALLATION 19 5 1 Mounting 19 5 2 Fan cooling 25 5 2 1 Frames FR4 to FR8 25 5 2 2 Power losses as function of switching frequency 26 6 CABLING AND CONNECTION...

Page 7: ...2 1 Button descriptions 47 7 3 Navigation on the control keypad 48 7 3 1 Monitoring menu M1 50 7 3 2 Parameter menu M2 51 7 3 3 Keypad control menu M3 53 7 3 3 1 Selection of control place 53 7 3 3 2 Keypad reference 53 7 3 3 3 Keypad direction 53 7 3 3 4 Stop button activated 54 7 3 4 Active faults menu M4 55 7 3 4 1 Fault types 55 7 3 4 2 Fault codes 57 7 3 4 3 Fault time data record 60 7 3 5 Fa...

Page 8: ...d by Vacon can be used 1 2 Safety instructions 1 The Vacon NX inverter is meant for fixed installations only 2 Do not perform any measurements when the inverter is connected to the DC supply 3 After having disconnected the inverter from the DC supply wait until the fan stops and the indicators on the keypad go out if no keypad is attached see the indicator through the keypad base Wait 5 more minut...

Page 9: ...ls Dangerous voltage WARNING General warning HOT SURFACE Hot surface Risk of burn MOTOR RUN CHECK LIST 1 Before starting the motor check that the motor is mounted properly and ensure that the machine connected to the motor allows the motor to be started 2 Set the maximum motor speed frequency according to the motor and the machine connected to it 3 Before reversing the motor make sure that this ca...

Page 10: ...re used to authenticate the conformity of Vacon inverters with the Directive because it is impossible to test such a large product family in a laboratory environment and because the combinations of installation vary greatly 2 2 2 Technical criteria Our basic idea was to develop a range of inverters offering the best possible usability and cost efficiency EMC compliance was a major consideration fr...

Page 11: ...esignation of the product to the code below see Figure 3 1 Should the drive have been damaged during the shipping please contact primarily the cargo insurance company or the carrier If the delivery does not correspond to your order contact the supplier immediately 3 1 Type designation code 3 1 1 FR4 FR8 NX 0000 5 nxik2 fh8 Product series NX Nominal current 0004 4 A 0022 22 A Nominal mains voltage ...

Page 12: ...ection IP21 Air cooling Integrated charging Alphanumeric control panel in the front of the module I O modules A1 A2 Standard board Safety CE UL Sales code NXI_AAAA 5 6 Standard features FR8 DC connection IP00 Air cooling Integrated charging Alphanumeric control panel in the front of the module I O modules A1 A2 Standard board Safety CE UL Table 3 1 The standard features of NX inverters ...

Page 13: ...rer assumes no responsibility for damages caused during or resulting from transport receipt of the delivery installation commissioning or use The manufacturer shall in no event and under no circumstances be held responsible for damages and failures resulting from misuse wrong installation unacceptable ambient temperature dust corrosive substances or operation outside the rated specifications Neith...

Page 14: ...ircuit The Motor and Application Control Block is based on microprocessor software The microprocessor controls the motor based on the information it receives through measurements parameter settings control I O and control keypad The motor and application control block controls the motor control ASIC which in turn calculates the IGBT positions Gate drivers amplify these signals for driving the IGBT...

Page 15: ...sed to control the inverter if connected through a similar cable VACON RS232PC 1 5M The basic control interface and the parameters the Basic Application are easy to use If a more versatile interface or parameters are required a more suitable application can be chosen from the All in One Application Package See the All in One Application Manual for more information on the different applications Opt...

Page 16: ...d only when the switching frequency is equal to or less than the factory default Motor voltage 380 500 Vac 50 60 Hz 3 Inverter type Loadability Motor shaft power Frame Dimensions and weight WxHxD kg Low High 513Vdc supply 675Vdc supply Rated continuo us current IL A 10 overload current A Rated continuou s current IH A 50 overload current A Max current IS 10 overload 40 C P kW 50 overload 50 C P kW...

Page 17: ...weight WxHxD kg Low High 930Vdc supply Rated continuous current IL A 10 overload current A Rated continuou s current IH A 50 overload current A Max current IS 10 overload 40 C P kW 50 overload 50 C P kW NXI _0004 6 4 5 5 3 2 5 6 7 3 2 2 FR6 195x519x237 16 NXI _0005 6 5 5 6 1 4 5 6 8 9 4 3 FR6 195x519x237 16 NXI _0007 6 7 5 8 3 5 5 8 3 11 5 5 4 FR6 195x519x237 16 NXI _0010 6 10 11 7 5 11 3 15 7 5 5...

Page 18: ... kHz Factory default 3 6 kHz NXI_xxxx 6 1 6 kHz Factory default 1 5 kHz Frequency reference Analogue input Panel reference Resolution 0 1 10 bit accuracy 1 Resolution 0 01 Hz Field weakening point 30 320 Hz Acceleration time 0 3000 sec Deceleration time 0 3000 sec Ambient conditions Ambient operating temperature 10 C no frost 50 C IH FR10 max 40ºC 10 C no frost 40 C IL Storage temperature 40 C 70 ...

Page 19: ... 5V 10mA Protections Overvoltage trip limit Undervoltage trip limit NXI_5 911VDC NXI_6 1200VDC NXI_5 333VDC NXI_6 460 VDC Earth fault protection In case of earth fault in motor or motor cable only the inverter is protected Output phase supervision Trips if any of the output phases is missing Overcurrent protection Yes Unit overtemperature protection Yes Motor overload protection Yes Motor stall pr...

Page 20: ...9 13 5 0 85 14 9 18 0 0 85 19 9 22 0 0 86 24 6 27 0 0 86 30 2 34 0 0 86 38 1 FR7 41 0 0 87 46 52 0 0 87 59 FR8 62 0 0 87 70 80 0 0 88 92 100 0 0 88 115 Table 4 5 DC currents of Vacon NX supply voltage 640 1100Vdc Structure NXI_xxxx 5 F NXI_xxxx 6 F FR4 0003 0007 FR4 0009 0012 165 235 FR6 1000 500 FR7 1650 900 FR8 3300 1800 Table 5 1 DC link capacitance by structure ...

Page 21: ...5 7 Also make sure that the mounting plane is relatively even The inverter is fixed with four screws or bolts depending on the unit size The dimensions for installation are presented in Figure 5 6 and Table 5 6 Lift units bigger than FR7 out of the package using a jib crane Ask the factory or your local distributor for information on how to lift the unit safely The following pages show the dimensi...

Page 22: ... D1 E1 NXI_0004 0012 5 128 100 327 313 292 190 7 3 x 28 3 NXI_0016 0045 5 NXI_0004 0034 6 195 148 558 541 519 237 9 3 x 37 NXI_0061 0105 5 NXI_0041 0052 6 237 190 630 614 591 257 9 3 x 47 NXI_0140 5 NXI_0062 0100 6 285 255 755 732 721 312 9 3 x 59 Table 5 1 Dimensions for different inverter types IP21 W1 W2 H1 H2 Ø D1 H3 fr5ip21 fh8 Ø E1Ø E2Ø ...

Page 23: ... IP21 with flange FR4 and FR6 Type Dimensions mm W1 W2 H1 H2 H3 H4 H5 D1 D2 NXI_0004 0012 5 128 113 337 325 327 30 22 190 77 7 NXI_0016 0045 5 NXI_0004 0034 6 195 170 560 549 558 30 20 237 106 6 5 Table 5 2 Dimensions for inverter types FR4 and FR6 IP21 with flange W2 H1 H2 W1 D1 D2 H4 H5 fr5ip21kaulus fh8 Ø H3 ...

Page 24: ...ning needed for flange mounting FR4 and FR6 Type Dimensions mm W1 W2 W3 H1 H2 H3 H4 NXI_0004 0012 5 123 113 315 325 5 6 5 NXI_0016 0045 5 NXI_0004 0034 6 185 170 157 539 549 7 5 6 5 Table 5 3 Dimensions for the opening for flange mounting FR4 and FR6 fr6aukko fh8 W2 H2 H1 W1 W3 H3 Ø H4 ...

Page 25: ...e Dimensions mm W1 W2 W3 W4 H1 H2 H3 H4 H5 H6 H7 D1 D2 NXI_0061 0105 5 NXI_0041 0052 6 237 175 270 253 652 632 630 188 5 188 5 23 20 257 117 5 5 NXI_0140 5 NXI_0062 0100 6 285 355 330 755 745 258 265 43 57 288 110 9 Table 5 4 Dimensions for inverter types FR7 and FR8 IP21 with flange W3 W1 W2 H1 H2 H3 D1 D2 H4 H4 H5 H7 W4 H6 fr7kaulusip21 fh8 ...

Page 26: ...flange mounting FR7 FR8 Type Dimensions mm W1 W2 W3 H1 H2 H3 H4 H5 H6 NXI_50061 0105 NXI_0041 0052 6 233 175 253 619 188 5 188 5 34 5 32 7 5 5 NXI_0140 5 NXI_0062 0100 6 301 330 810 258 265 9 Table 5 5 Dimensions for the opening for flange mounting FR7 FR8 W1 W2 H1 H2 H2 H3 H4 H5 H6 Ø W3 fr7aukko fh8 ...

Page 27: ...the nominal capacity Type Dimensions mm A A2 B C D NXI_0004 0012 5 20 20 100 50 NXI_0016 0048 5 NXI_0004 0034 6 30 20 160 80 NXI_0061 0105 5 NXI_0041 0052 6 80 80 300 100 NXI_01405 NXI_0062 0100 6 80 150 80 300 200 Table 5 6 Mounting space dimensions Figure 5 6 Installation space Type Greatest possible heat loss kW Cooling air required m3 h NXI_0004 0012 5 0 2 70 NXI_0016 0048 5 NXI_0004 0034 6 1 ...

Page 28: ...s shown in the Figure below It illustrates the power loss FR7 as function of switching frequency For more information contact the Manufacturer or your local distributor see back cover Figure 5 7 Power loss as a function of switching frequency NXI 0061 0105 5 0 00 500 00 1000 00 1500 00 2000 00 2500 00 0 00 2 00 4 00 6 00 8 00 10 00 12 00 switching frequency kHz P W NXI_0072 5 400V NXI_0072 5 500V ...

Page 29: ...n 27 24 hour support 358 0 201 212 575 Email vacon vacon com 6 6 CABLING AND CONNECTIONS 6 1 Power unit The following wiring diagrams show the supply and motor connections Figure 6 1 The basic wiring diagram PE U V W M B B DC DC B ...

Page 30: ...tection of the drive see Vacon All in One Application Manual is used as an overload protection the cable shall be chosen accordingly If three or more cables are used in parallel for bigger units each cable requires a separate overload protection These instructions apply only to installations with one motor and one cable connection from the inverter to the motor In any other case ask the factory fo...

Page 31: ...uses NXI_xxxx 6 Frame Type IL A Bussman aR fuse type Fuse size Fuse Un V Fuse In A No of fuses FR6 NXI_0004 4 5 170M2673 00 1000 20 2 FR6 NXI_0005 5 5 170M2673 00 1000 20 2 FR6 NXI_0007 7 5 170M2673 00 1000 20 2 FR6 NXI_0010 10 170M2673 00 1000 20 2 FR6 NXI_0013 13 5 170M2679 00 1000 63 2 FR6 NXI_0018 18 170M2679 00 1000 63 2 FR6 NXI_0022 22 170M2679 00 1000 63 2 FR6 NXI_0027 27 170M2679 00 1000 6...

Page 32: ...50 Cu 6 50 Al 6 70 FR8 NXI_0140 5 140 2 70 3 70 35 25 95 Cu Al 25 95 Table 6 4 Cable sizes for Vacon NX_5 6 1 1 6 Cable sizes NXI_xxxx 6 Frame Type IL A Supply cable Cu mm2 Motor cable Cu mm2 Terminal cable size Main terminal mm2 Earth terminal mm2 FR6 NXI_0004 6 0007 6 3 7 2 2 5 3 2 5 2 5 2 5 50 Cu 6 50 Al 2 5 35 NXI_0010 6 0013 6 10 13 2 2 5 3 2 5 2 5 2 5 50 Cu 6 50 Al 2 5 35 NXI_0018 6 18 2 4 3...

Page 33: ...arate cabinet or device space 3 Place the motor cables sufficiently far from other cables Avoid placing the motor cables in long parallel lines with other cables If the motor cables runs in parallel with other cables note the minimum distances between the motor cables and other cables given in the table below The given distances also apply between the motor cables and signal cables of other system...

Page 34: ...ry or your local distributor For Information on cable installation according to UL regulations see Chapter 6 1 3 For information on cable installation according to EMC regulations see Chapter 6 1 3 Make sure that the control cable wires do not come in contact with the electronic components of the unit If an external brake resistor optional is used connect its cable to the appropriate terminal Chec...

Page 35: ...ing lengths of motor and DC supply cables Figure 6 2 Stripping of cables Frame size C1 D1 A2 B2 C2 D2 FR4 10 20 70 7 50 7 35 FR6 15 60 80 20 90 15 60 FR7 25 120 140 25 120 25 120 FR8 0140 30 150 23 240 23 240 Table 6 6 Cable stripping lengths mm nk6141 fh8 D1 C1 D2 B2 C2 A2 DC SUPPL Y MOTOR Earth conductor ...

Page 36: ...34 vacon cabling and connections Tel 358 0 201 2121 Fax 358 0 201 2121 205 6 6 1 2 2 Vacon NX frames Figure 6 3 Vacon NXI FR4 Figure 6 4 Vacon NXI FR6 protection class IP21 ...

Page 37: ...cabling and connections vacon 35 24 hour support 358 0 201 212 575 Email vacon vacon com 6 Figure 6 5 Vacon NXI FR7 Protection class IP21 Figure 6 6 Vacon NXI FR8 Protection class IP00 ...

Page 38: ...otor cable insulation checks Disconnect the motor cable from terminals U V and W of the inverter and from the motor Measure the insulation resistance of the motor cable between each phase conductor as well as between each phase conductor and the protective ground conductor The insulation resistance must be 1M 2 DC supply cable insulation checks Disconnect the DC supply cable from terminals B and B...

Page 39: ... in slots A and B On the next pages you will find the arrangement of the control I O and the relay terminals of the two basic boards the general wiring diagram and the control signal descriptions The I O boards mounted at the factory are indicated in the type code For more information on the option boards see Vacon NX option board manual ud741 The control board can be powered externally 24V by con...

Page 40: ...ard application are presented in Chapter 2 of the All in One Application Manual You can find the signal descriptions for other applications in the Vacon NX Application Manual Figure 6 9 The I O terminals of the two basic boards Figure 6 10 General wiring diagram of the basic I O board NXOPTA1 Figure 6 11 General wiring diagram of the basic relay boards NXOPTA2 NXOPTA3 OPT A2 OPT A3 Board OPT A1 in...

Page 41: ...0 2 1 8 Table 6 8 Tightening torques of terminals 6 2 1 2 Galvanic isolation barriers The control connections are isolated from the mains potential and the GND terminals are permanently connected to ground See below The digital inputs are galvanically isolated from the I O ground The relay outputs are additionally double isolated from each other at 300VAC EN 50178 Figure 6 12 Galvanic isolation ba...

Page 42: ... 150 mA from single board Can also be used as external power backup for the control unit and fieldbus 7 GND I O ground Ground for reference and controls 8 DIN1 Digital input 1 Ri min 5k 18 30V 1 9 DIN2 Digital input 2 10 DIN3 Digital input 3 11 CMA Digital input common A for DIN1 DIN2 and DIN3 Must be connected to GND or 24V of I O terminal or to external 24V or GND Selection with jumper block X3 ...

Page 43: ...n basic relay board NXOPTA3 6 2 2 1 Digital input signal inversions The active signal level depends on which potential the common inputs CMA and CMB terminals 11 and 17 are connected to The alternatives are either 24V or ground 0 V See Figure 6 13 We recommend the use of positive logic in all control connections of the inverter If negative logic is used additional appropriate measures are needed t...

Page 44: ...r suit his needs by selecting certain positions for the jumpers on the NXOPTA1 board The positions of the jumpers determine the signal type of analogue and digital inputs On the A1 basic board there are four jumper blocks X1 X2 X3 and X6 each containing eight pins and two jumpers The selection possibilities of the jumpers are shown on page 43 Figure 6 15 Figure 6 14 Jumper blocks on NXOPTA1 ...

Page 45: ... B C D A B C D A B C D A B C D A B C D A B C D AI1 mode Voltage input 0 10V AI1 mode Voltage input 0 10V differential AI1 mode Voltage input 10 10V Jumper block X2 AI2 mode AI2 mode 0 20mA Current input AI2 mode Voltage input 0 10V AI2 mode Voltage input 0 10V differential AI2 mode Voltage input 10 10V Jumper block X3 CMA and CMB grounding CMB connected to GND CMA connected to GND CMB isolated fro...

Page 46: ...urthermore the buttons can be used in setting parameters and monitoring values The keypad is detachable and isolated from the input line potential 7 1 Indicators on the keypad display Figure 7 1 Vacon control keypad and drive status indications 7 1 1 Drive status indications The drive status symbols tell the user the status of the motor and the inverter In addition they tell about possible irregul...

Page 47: ...ol keypad is selected as the control place i e the motor can be started or stopped or its reference values etc altered from the keypad Bus Comm The inverter is controlled through a fieldbus 7 1 3 Status LEDs green green red The status LEDs light up in connection with the READY RUN and FAULT drive status indicators lights up with the AC power connected to the drive Simultaneously the drive status i...

Page 48: ... as well as with information related to the operation of the drive Location indicator displays the symbol and number of the menu parameter etc Example M2 Menu 2 Parameters P2 1 3 Acceleration time Description line Displays the description of the menu value or fault Value line Displays the numerical and textual values of references parameters etc and the number of submenus available in each menu ...

Page 49: ...3 3 4 select This button is used to switch between the two latest displays This may be useful when you want to see how the changed new value influences some other value enter The enter button is used for 1 confirmation of selections 2 fault history reset 2 3 seconds Browser button up Browse the main menu and the pages of different submenus Edit values Browser button down Browse the main menu and t...

Page 50: ...can also adjust the contrast of the display see Chapter 7 3 6 6 The first menu level consists of menus M1 to M7 and is called the Main menu The user can navigate in the main menu with the Browser buttons up and down The desired submenu can be entered from the main menu with the Menu buttons When there still are pages to enter under the currently displayed menu or page you can see an arrow in the l...

Page 51: ...V1 V15 READY I Oterm RUN 13 95 Hz READY I Oterm RUN G1 G9 READY I Oterm P1 P15 READY I Oterm 13 95 Hz READY Loc al P1 P3 READY I Oterm STOP READY I Oterm STOP enter enter F0 STOP FAULT I Oterm Parameters Basic parameters Min Frequency 11 Output phase Operation days 17 Fault history 11 Output phase Operation days System Menu Language Change value Browse Expander boards Parameters P1 P3 Monitor Outp...

Page 52: ...m Calculated motor speed V1 4 Motor current A Measured motor current V1 5 Motor torque Calculated actual torque nominal torque of the unit V1 6 Motor power Calculated actual power nominal power of the unit V1 7 Motor voltage V Calculated motor voltage V1 8 DC link voltage V Measured DC link voltage V1 9 Unit temperature ºC Heat sink temperature V1 10 Motor temperature Calculated motor temperature ...

Page 53: ...maller value than that on the display is desired Confirm the change with the enter button The value will not change unless the Enter button is pressed Pressing Menu button left takes you back to the previous menu Several parameters are locked i e cannot be edited when the drive is in RUN status If you try to change the value of such a parameter the text Locked will appear on the display The invert...

Page 54: ...21 205 7 Figure 7 1 Parameter value change procedure G1 G8 READY Keypad P1 P18 READY Keypad 13 95 Hz READY Keypad G1 G8 Keypad READY Keypad 13 95 Hz enter READY Keypad 14 45 Hz Parameters Basic parameters Min Frequency Input signals Min Frequency Min Frequency ...

Page 55: ...reference submenu P3 2 displays and allows the operator to edit the frequency reference The changes will take place immediately This reference value will not however influence the rotation speed of the motor unless the keypad has been selected as the active control place NOTE The maximum difference in RUN mode between the output frequency and the keypad reference is 6 Hz The program automatically ...

Page 56: ...control place by pressing START for 3 seconds when the motor is running The keypad will become the active control place and the current frequency reference and direction will be copied to the keypad Select the keypad as the active control place by pressing STOP for 3 seconds when the motor is stopped The keypad will become the active control place and the current frequency reference and direction ...

Page 57: ...t of active faults can be browsed with the Browser buttons The memory of active faults can store a maximum of 10 faults in the order of appearance The display can be cleared with the reset button and the read out will return to the same state it was in before the fault trip The fault remains active until it is cleared with the reset button or with a reset signal from the I O terminal Note Remove e...

Page 58: ...Fault An F fault makes the drive stop Actions need to be taken to restart the drive AR Fault Autoreset If an AR fault occurs the drive will stop immediately The fault is reset automatically and the drive tries to restart the motor Finally if the restart is not successful a fault trip FT see below occurs FT Fault Trip If the drive is unable to restart the motor after an AR fault an FT fault occurs ...

Page 59: ...d has been given faulty operation component failure Reset the fault and restart Should the fault re occur contact the distributor near to you 6 Emergency stop Stop signal has been given from the option board 7 Saturation trip Various causes component failure brake resistor short circuit or overload Cannot be reset from the keypad Switch off power DO NOT RE CONNECT POWER Contact factory If this fau...

Page 60: ...cted increase of the motor temperature Check motor cooling and loading Check thermistor connection If thermistor input of the option board is not in use it has to be short circuited 31 IGBT temperature hardware IGBT Inverter Bridge overtemperature protection has detected too high a short term overload current Check loading Check motor size 32 Fan cooling Cooling fan of the inverter does not start ...

Page 61: ... different power rating added Reset Note No fault time data record Note Application parameter values restored to default 50 Analogue input sel signal range 4 to 20 mA Current at the analogue input is 4mA control cable is broken or loose signal source has failed Check the current loop circuitry 51 External fault Digital input fault 52 Keypad communi cation fault There is no connection between the c...

Page 62: ...le are T 1 Counted operation days Fault 43 Additional code d T 2 Counted operation hours Fault 43 Counted operation days hh mm ss d T 3 Output frequency Fault 43 Counted operation hours Hz hh mm ss T 4 Motor current A T 5 Motor voltage V T 6 Motor power T 7 Motor torque T 8 DC voltage V T 9 Unit temperature C T 10 Run status T 11 Direction T 12 Warnings T 13 0 speed Table 7 3 Fault time recorded d...

Page 63: ...verter can store a maximum of 30 faults in order of appearance The number of faults currently in the fault history is shown on the value line of the main page H1 H The order of the faults is indicated by the location indication in the upper left corner of the display The latest fault is indicated by F5 1 the one before that by F5 2 and so on If there are 30 uncleared faults in the memory the next ...

Page 64: ... is visible on the first line of the keypad display The controls associated with the general use of the inverter such as application selection customised parameter sets or information about the hardware and software are located under the System menu The number of submenus and subpages is shown with the symbol S or P on the value line Page 63 has a table of the functions available in the System men...

Page 65: ...P6 3 4 Parameter backup Yes No Yes S6 4 Parameter comparison S6 5 Safety S6 5 1 Password Not used 0 Not used P6 5 2 Parameter locking Change Enabled Change Enabled Change Disabled S6 5 3 Start up wizard No Yes S6 5 4 Multimonitoring items Change Enabled Change Enabled Change Disabled S6 6 Keypad settings P6 6 1 Default page P6 6 2 Default page OM P6 6 3 Timeout time 0 65535 s 30 P6 6 4 Contrast 0 ...

Page 66: ...re information S6 8 3 1 Software package S6 8 3 2 System software version S6 8 3 3 Firmware interface S6 8 3 4 System load S6 8 4 Applications S6 8 4 Name of application D6 8 4 1 Application ID D6 8 4 2 Applications version D6 8 4 3 Applications firmware interface S6 8 5 Hardware I6 8 5 1 Unit power I6 8 5 2 Unit voltage I6 8 5 3 Info Brake chopper I6 8 5 4 Info Brake resistor S6 8 6 Expander boar...

Page 67: ...plication selection The user can select the desired application on the Application selection page S6 2 To enter the page press Menu button right on the first page of the System menu To change the application press Menu button right once more The name of the application starts to blink Now you can browse the applications with the Browser buttons and select the desired application with the enter but...

Page 68: ... downloaded to it The parameter copy menu S6 3 contains four functions Parameter sets S6 3 1 The user can reload the factory default parameter values and store and load two customised parameter sets all parameters included in the application On the Parameter sets page S6 3 1 press Menu button right to enter the edit mode The text LoadFactDef begins to blink and you can confirm the loading of facto...

Page 69: ...ownloads one or all parameter groups uploaded to the keypad to a drive provided that the drive is in STOP status Enter the To keypad page S6 3 2 from the Parameter copy menu Pressing the Menu button right takes you to the edit mode Use the Browser buttons to select either All parameters All but motor parameters or Application parameters and press the Enter button Wait until OK appears on the displ...

Page 70: ...he parameters Note Parameters saved in the parameter settings on page S6 3 1 will be deleted when applications are changed If you want to transfer the parameters from one application to another you have to upload them first to the keypad 7 3 6 4 Parameter comparison In the Parameter comparison submenu S6 4 you can compare the actual parameter values to the values of your customised parameter sets ...

Page 71: ...button right again and another zero appears on the display Set ones first To set the tens press Menu button right and so on Confirm the password with the enter button After this you have to wait until the Timeout time P6 6 3 see page 72 has expired before the password function is activated If you try to change applications or the password itself you will be prompted for the current password Enter ...

Page 72: ...e commissioning of the inverter If active the Start up wizard prompts the operator for the language and application of his her choice and then displays the first menu or page Activating the Start up wizard In the System Menu find page P6 5 3 Press Menu button right once to enter the edit mode Use the Browser buttons to select Yes and confirm the selection with the enter button If you want to deact...

Page 73: ...the location page to which the display automatically moves when the Timeout time see below has expired or the power is switched on to the keypad If the Default page is 0 the function is not activated i e the latest displayed page remains on the keypad display Pressing Menu button right takes you to the edit mode Change the number of the Main menu with the Browser buttons To edit the number of the ...

Page 74: ...button right Set the desired timeout time and confirm it with the enter button You can return to the previous menu at any time by pressing Menu button left Figure 7 16 Timeout time setting Note If the Default page value is 0 the Timeout time setting has no effect Contrast adjustment P6 6 4 In case the display is unclear you can adjust its contrast through the same procedure as for the timeout time...

Page 75: ...t mode by pressing Menu button right You can change the brake resistor information with the Browser buttons Confirm the change with the enter button or return to the previous level with Menu button left Note The brake resistor is available as optional equipment for all classes It can be installed internally in classes FR4 to FR6 Figure 7 17 Internal brake resistor connection Fan control P6 7 2 Thi...

Page 76: ...5 must not be changed If the inverter has been connected to the PC via a modem and there is a delay in transferring messages the value of parameter 6 7 3 must be set according to the delay as follows Example Transfer delay between the inverter and the PC 600 ms The value of par 6 7 3 is set to 1200 ms 2 x 600 sending delay receiving delay The corresponding setting shall be entered in the Misc part...

Page 77: ...stem info In the System info submenu S6 8 you can find inverter related hardware and software information You can enter the System info submenu by pressing Menu button right You can now browse the submenu pages with the Browser buttons Total counters The Total counters menu S6 8 1 contains information on the inverter operation times i e the total number of MWh operation days and operation hours Un...

Page 78: ...he Software information page includes information on the following inverter software related topics Page Content 6 8 3 1 Software package 6 8 3 2 System software version 6 8 3 3 Firmware interface 6 8 3 4 System load Table 7 7 Software information pages Applications S6 8 4 At location S6 8 4 you can find the Applications submenu containing information on the application currently in use and all ot...

Page 79: ...sistor Table 7 9 Hardware information pages Expander boards S6 8 6 The Expander boards submenu contains information about the basic and option boards See Chapter 6 2 You can check the status of each board slot by entering the Expander boards page with Menu button right Use the Browser buttons to view the status of each board slot The description line of the keypad will display the type of the expa...

Page 80: ...58 0 201 2121 Fax 358 0 201 2121 205 7 Figure 7 22 Expander board information menus E1 E5 READY I Oterm A NXOPTA1 I Oterm READY B NXOPTA2 I Oterm E1 E2 I Oterm READY I Oterm E1 E2 10001 0 Expander boards Software version State Run ...

Page 81: ...the number of parameters associated with the board You can view and edit the parameter values as described in Chapter 7 3 2 See Table 7 10 and Figure 7 23 Expander board parameters Code Parameter Min Max Default Cust Selections P7 1 1 1 AI1 mode 1 5 3 1 0 20 mA 2 4 20 mA 3 0 10 V 4 2 10 V 5 10 10 V P7 1 1 2 AI2 mode 1 5 1 See P7 1 1 1 P7 1 1 3 AO1 mode 1 4 1 1 0 20 mA 2 4 20 mA 3 0 10 V 4 2 10 V T...

Page 82: ...rol keypad Tel 358 0 201 2121 Fax 358 0 201 2121 205 7 7 4 Further keypad functions The Vacon NX control keypad contains additional application related functions See Vacon NX Application Package for more information ...

Page 83: ... before doing any work on Vacon NX connections Do not open the cover before the time has expired 6 Before connecting the inverter to DC supply make sure that the Vacon NX front cover is closed 7 When running the side of inverter FR8 is burning hot Do not touch it with bare hands 8 When running the back of inverter FR6 is burning hot Therefore it MUST NOT be mounted onto a surface which is not fire...

Page 84: ...rminals Turn the Start Stop switch to ON position Change the frequency reference potentiometer Check in the Monitoring menu M1 that the value of Output frequency changes according to the change of frequency reference Turn the Start Stop switch to OFF position B Control from the control keypad Change the control from the I O terminals to the keypad as advised in Chapter 7 3 3 1 Press the START butt...

Page 85: ...ltage and wait until the drive has stopped as advised in Chapter 8 1 step 5 b Connect the motor cable to the motor and to the motor cable terminals of the inverter c Make sure that all Start Stop switches are in Stop positions d Switch the supply voltage ON e Repeat test 8A or 8B 10 Connect the motor to the process if the start up test was run without the motor being connected a Before running the...

Page 86: ...arth fault Current measurement has detected that the sum of motor phase current is not zero insulation failure in cables or motor Check motor cable and motor 5 Charging switch The charging switch is open when the START command has been given faulty operation component failure Reset the fault and restart Should the fault re occur contact the distributor near to you 6 Emergency stop Stop signal has ...

Page 87: ...ld the fault re occur contact the distributor near to you 22 EEPROM checksum fault Parameter save fault faulty operation component failure 24 Counter fault Values displayed on counters are incorrect 25 Microprocessor watchdog fault faulty operation component failure Reset the fault and restart Should the fault re occur contact the distributor near to you 26 Start up prevented Start up of the drive...

Page 88: ...of different type or different power rating of drive Reset Note No fault time data record Note Application parameter values restored to default 45 Device added different type Option board or device added Option board of different type or drive of different power rating added Reset Note No fault time data record Note Application parameter values restored to default 49 50 Analogue input sel signal r...

Page 89: ... the pull out torque 62 Run disable Run enable signal is low Check reason for Run enable signal 63 Emergency stop Command for emergency stop received from digital input or fieldbus New run command is accepted after reset 64 Input switch open Drive input switch is open Check the main power switch of the drive 65 PT100 board 2 temp fault Temperature limit values set for the PT100 board parameters ha...

Page 90: ...Document ID Rev B Sales code DOC USERFI4FI8 DLUK Vacon Ltd Member of the Danfoss Group Runsorintie 7 65380 Vaasa Finland www danfoss com ...

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