Vacon 8000 solar User Manual Download

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vacon • 27

ELECTRICAL CONNECTION

Tel. +358 (0) 201 2121 • Fax +358 (0)201 212 205

The minimum cable cross section is calculated in compliance with loading capacity of cables. The
recommended cross section is calculated in compliance with 1-% voltage drop for a cable 100 m in
length on DC-side and 50 m in length on AC-side.

NXV0800

15x 2x95mm

16x 2x95mm

32x 2x185mm

NXV1000

19x 2x95mm

20x 2x95mm

32x 2x185mm

NXV1200

23x 2x95mm

24x 2x95mm

32x 2x185mm

Table 7. Panel output cable dimensions

Model

Minimum cross

section

Recommended cross

section

Maximum cross section

NXV0125

2x 3x95mm

2x 3x120mm

2x 3x240mm

NXV0200

3x 3x95mm

2x 3x185mm

4x 3x240mm

NXV0400

6x 3x95mm

4x 3x185mm

12x 3x240mm

NXV0600

9x 3x95mm

6x 3x185mm

12x 3x240mm

NXV0800

12x 3x95mm

8x 3x185mm

16x 3x185mm

NXV1000

15x 3x95mm

10x 3x185mm

16x 3x185mm

NXV1200

17x 3x95mm

2x 3x185mm

16x 3x185mm

Table 8. Panel earthing cable

dimensions

Model

Cross section

NXV0125

50mm

NXV0200

50mm

NXV0400

50mm

NXV0600

50mm

NXV0800

50mm

NXV1000

50mm

NXV1200

50mm

Table 6. Panel input cable dimensions

Model

Minimum cross section

Recommended cross section

Maximum cross section

Summary of Contents for 8000 solar

Page 1: ...vacon 8000 solar power inverters 3 phase photovoltaic inverters user manual ...

Page 2: ......

Page 3: ... cabinets to each other 18 5 ELECTRICAL CONNECTION 22 5 1 Electrical diagrams 22 5 2 Cabling 23 5 2 1 Earth connection 23 5 2 2 Connection to mains 23 5 2 3 Connection to photovoltaic panels 25 5 3 Fuse selection 28 5 3 1 Fuses for inverters 28 5 3 2 Fuse for charging 28 5 3 3 Fuse for EMC capacitors 28 5 3 4 Fuse for measuring 29 5 4 Control connections 29 5 4 1 Basic board OPTA1 30 5 4 2 Option ...

Page 4: ...nit event 58 8 6 Settings 58 8 6 1 Settings 1 59 8 6 2 Settings 2 63 8 6 3 Settings 3 64 8 6 4 Settings 4 66 8 6 5 Settings 5 66 9 INVERTER CONTROL KEYPAD 68 9 1 Indicators of the inverter condition 68 9 2 State leds 69 9 3 Text lines 69 9 4 Panel push buttons 69 9 4 1 Description of push buttons 69 9 5 Browsing the control panel 70 9 5 1 Monitoring menu 70 9 5 2 Active faults menu 72 9 5 3 Fault ...

Page 5: ...on included in cautions and warnings carefully The cautions and warnings are marked as follows 1 2 Symbols and warning marks used in the product The product carries some additional symbols and marks The meanings of these are as follows Dangerous voltage Risk of electric shock General warning Risk of equipment damage Dangerous voltage Risk of electric shock See User s Manual Caution Risk of electri...

Page 6: ...ACON 8000 SOLAR Unless the appropri ate process is followed performing this test may damage the inverter module Appropriate personal protective equipment PPEs must be used Helmet Safety goggles for electrical risk Safety footwear Hearing protection Electrically resistant gloves adequate for the voltage Protective gloves against mechanical risk ONLY A COMPETENT ELECTRICIAN IS ALLOWED TO CARRY OUT T...

Page 7: ... of every protective earthing conductor which does not form a part of the supply cable or cable enclosure shall in any case be not less than 2 5 mm2 if mechanical protection is provided or 4 mm2 if mechanical protection is not provided For cord connected equipment provisions shall be made so that the protective earthing conductor in the cord shall in the case of failure of the strain relief mechan...

Page 8: ... present in the AC drive fault current protective switches may not function properly Do not perform any voltage withstand tests on any part of Vacon 8000 Solar There is a certain procedure according to which the tests shall be performed Ignoring this procedure may result in damaged product 13006 emf ...

Page 9: ...rter weight kg Connection cabinet mm kg Incoming Outgoing AC cabinet optional NXV0125 125 150 353 96 8 0 800x2281x600 450 1 N A NXV0200 200 240 613 98 6 0 800x2281x600 645 1 N A NXV0400 400 480 1226 98 6 60 1600x2281x600 1220 600 205 600 215 NXV0600 600 720 1839 98 6 60 2400x2281x600 1830 600 205 600 215 NXV0800 800 960 2452 98 6 60 3200x2281x600 2440 800 355 600 320 NXV1000 1000 1200 3065 98 6 60...

Page 10: ...rs leds indicating functioning plus fault and function push buttons Units above and including NXV0400 also equipped with a PLC touch screen user interface Signalling 3 potential free contacts to indicate faults and alarms Aux supply for units 200kW 230VAC 16A MCB provided 2 5 16 mm2 Communications May include one of the following communication buses as an optional feature Modbus RTU Ethernet Modbu...

Page 11: ...X nk3_1_solar fh11 Vacon NXV Solar power inverter Nominal power e g 0125 125 kW 0400 400 kW 1000 1 MW 2 No galvanic isolation transformer output 3 x 280 VAC 4 Galvanic isolation transformer ouptut 3 x 400 VAC Control keypad and display on the cabinet door A standard alpha numeric B no local control keypad F dummy keypad G graphic display Enclosure class 2 IP21 NEMA 1 EMC emission level L fulfils r...

Page 12: ...he cage in a horizontal position is not allowed Al ways refer to shipping marks for more detailed information To lift the unit out of the box use lifting equipment capable of handling the weight of the cabinet There are lifting lugs on the top of the cabinet and these lugs can be used to lift the cabinet into an upright position and to move it to the place needed Units NXV 0125 and NXV0200 may be ...

Page 13: ...not correspond to your order contact the supplier immediately Should the drive have been damaged during the shipping please contact primarily the cargo insur ance company or the carrier If the equipment has been damaged do not install it Keep the original packaging in case it is necessary to return the equipment to the manufacturer Otherwise recycle the packaging material according to local regula...

Page 14: ...ted to nominal DC voltage level of the unit 1 35 Un AC and supplied at least for 1 hour If DC voltage is not available and the unit has been stored de energized much longer than 1 year consult factory before connecting power 3 4 Maintenance Please contact Vacon service for recommended maintenance schedule 3 5 Warranty Only manufacturing defects are covered by the warranty The manufacturer assumes ...

Page 15: ...ed in this manual The IP21 protection of the VACON 8000 SOLAR inverter only allows for installation in enclosed places Note the locations of some essential components of the inverters in pictures below Figure 3 NXV0125 inverter mocule standalone and some essential components L1 L2 L3 PE busbar DC busbars C filter unit AFE unit PE terminals Openings for mains cables Control unit Busbar supports AC ...

Page 16: ...limit the output power Figure 4 NXV0200 inverter module standalone and some essential compo nents Figure 5 NXV0200 inverter module line unit and some essential components DC switch Emergency stop AC switch AFE unit Control unit PE terminals L1 L2 L3 DC DC Openings for mains cables PE busbar C filter unit L filter unit DC switch AC switch L1 L2 L3 PE busbar DC busbars C filter unit AFE unit PE term...

Page 17: ...l the equipment in an occupied dwelling NOTE It is important to prevent small particles falling onto the device Small particles may enter the equipment through the ventilation grids and damage the equipment Do not block the ventilation grids Unit must be installed on non flammable ground The unit is not intended for wet location 13006 emf 13006 emf 13006 emf 13006 emf ...

Page 18: ...he amount of cooling air required is indicated in the table below Also make sure that the temperature of the cooling air does not exceed the maximum ambient temperature of the inverter Figure 6 Space to be left free above left and in front of right the cabinet Type Cooling air required m3 h NXV0125 800 NXV0200 1000 NXV0400 2000 NXV0600 3000 NXV0800 4000 NXV1000 5000 NXV1200 6000 Table 4 Required c...

Page 19: ... cabinet should always be fixed to the floor There are holes in all four corners to be used for fixing see Figure 4 5 Figure 7 Fixing the cabinet to the floor Welding of the cabinet might risk sensitive components in the converter Ensure that no grounding currents can flow through any part of the converter 13006 emf ...

Page 20: ...necting the PE bars and 2 using the components of accessories kit attached to the delivery To join two cabinet sections to each other you will need 3 angular baying brackets A and 6 quick fit baying clamps B see Figure4 6 below The angular baying brackets are used in top rear and top front as well as bottom rear corners of the cabinet Figure 8 Baying brackets Figure 9 Fixing corners A B Top rear a...

Page 21: ...in the cabinets at points approximately shown in picture on the right Note Attach the baying clamps from the inside Finally join together the PE busbars Figure 4 9 as well as AC or DC bars Figure 4 10 by bolting together the baying bracket of the one and the busbar of the other cabinet Figure 10 Cabinet fixing points ...

Page 22: ...made In the magnification left the connection of the upper bars is complete 1 and the lower bars shall be connected by sliding the longitudinal busbar connector 2 to the right on the busbar joint and tightening the bolts Figure 11 Joining the PE bars Figure 12 Joining the AC or DC bars AC bars in this exaple 1 2 ...

Page 23: ...cal diagrams For larger types see Appendix A Only a competent electrician is allowed to install the electrical connection The equipment uses dangerous voltages There is danger of electrical shock which may cause death or serious injury Figure 13 Electrical diagram for NXV0125 Figure 14 Electrical diagram for NXV0200 9000 emf ...

Page 24: ...erminal must be connected to earth After the PE busbars have been joined together as instructed in chapter 4 3 the PE busbar must be earthed See appendix B 5 2 2 Connection to mains The terminals of the power supply can be reached through the bottom part of the equipment The solar inverter has three connection terminals to which mains cables are connected Make openings for the cables in the gromme...

Page 25: ...58 0 201 212 575 Email vacon vacon com 5 Figure 16 Main cabling NXV0200 standalone unit cable clamps not included in delivery Figure 17 Mains cabling NXV0200 line unit cable clamps not included in delivery L3 L2 L1 PE busbar DC DC L3 L2 L1 PE busbar ...

Page 26: ...t see Figure 5 6 left Check for the cable sizes and the appropriate number of cables in tables on page 25 Always connect the two cables on both sides of the terminal bar see Figure 5 6 right Connect the positive pole of the photovoltaic panel to the terminal marked with and the negative pole to the terminal marked with Model Minimum cross section per unit mm2 Maximum cross section per unit mm2 All...

Page 27: ... Model Minimum cross section Recommended cross section Maximum cross section NXV0125 3x 2x70mm2 3x 2x95mm2 4x 2x185mm2 NXV0200 4x 2x95mm2 4x 2x95mm2 4x 2x240mm2 NXV0400 8x 2x95mm2 8x 2x95mm2 20x 2x185mm2 NXV0600 12x 2x95mm2 12x 2x95mm2 20x 2x185mm2 Make the solar panel connection here DC DC DC DC Connect one cable on either side of the terminal bar PE PE PE PE PE PE Connect one cable on either sid...

Page 28: ...able dimensions Model Minimum cross section Recommended cross section Maximum cross section NXV0125 2x 3x95mm2 2x 3x120mm2 2x 3x240mm2 NXV0200 3x 3x95mm2 2x 3x185mm2 4x 3x240mm2 NXV0400 6x 3x95mm2 4x 3x185mm2 12x 3x240mm2 NXV0600 9x 3x95mm2 6x 3x185mm2 12x 3x240mm2 NXV0800 12x 3x95mm2 8x 3x185mm2 16x 3x185mm2 NXV1000 15x 3x95mm2 10x 3x185mm2 16x 3x185mm2 NXV1200 17x 3x95mm2 2x 3x185mm2 16x 3x185mm...

Page 29: ... Cat nr by Ferraz Shawmut NXV0125 400 810 125 aR 71 DIN110 PC71UD13C400D1A NXV0200 630 930 125 aR 73 DIN110 PC73UD13C630D1A NXV0400 630 930 125 aR DIN3 PC73UD13C630PA NXV0600 630 930 125 aR DIN3 PC73UD13C630PA NXV0800 630 930 125 aR DIN3 PC73UD13C630PA NXV1000 630 930 125 aR DIN3 PC73UD13C630PA NXV1200 630 930 125 aR DIN3 PC73UD13C630PA Table 9 Fuse selection suitable fuses for Vacon 8000 Solar in...

Page 30: ...ard types can be used with the inverter A1 A2 B5 C2 D2 D7 and CI The control connections of these boards are described below For more detailed information on the boards you can find in Vacon Option Board Manual Nominal current A Nominal voltage V Braking capacity kA Acting behaviour Fuse size Suitable fuse type Cat nr by Ferraz Shawmut 4 1000 10 gPV 10 38 HP10M4 Table 12 Fuse selection fuse for me...

Page 31: ...PT A1 option board Description Standard I O board with digital inputs outputs and analogue inputs outputs Allowed slots A Type ID 16689 Terminals Two terminal blocks coded mounting of blocks in wrong order prevented terminals 1 and 12 Screw terminals M2 6 Jumpers 4 X1 X2 X3 and X6 See Figure 5 10 Board param eters Yes see page 31 ...

Page 32: ...ND Ground for reference and controls Galvanically connected to terminals 13 19 8 DIN1 DigIN A 1 Digital input 1 common CMA Ri min 5Ω 9 DIN2 DigIN A 2 Digital input 2 common CMA Ri min 5Ω 10 DIN3 DigIN A 3 Digital input 3 common CMA Ri min 5Ω 11 CMA Digital input common A for DIN1 DIN2 and DIN3 Connection by default to GND Selection with jumper block X3 see page 30 12 24 Vout bidirec tional Same as...

Page 33: ...ters A B C D A B C D A B C D A B C D A B C D A B C D A B C D A B C D A B C D A B C D Jumper block X1 AI1 mode AI1 mode Voltage input 0 10V AI1 mode Voltage input 0 10V differential AI1 mode Voltage input 10 10V Jumper block X2 AI2 mode AI2 mode 0 20mA Current input AI2 mode Voltage input 0 10V AI2 mode Voltage input 0 10V differential AI2 mode Voltage input 10 10V Jumper block X3 CMA and CMB groun...

Page 34: ...ing Jumpers None Board parame ters None Terminal Parameter reference on keypad and NCDrive Technical information 21 22 23 RO1 normal closed RO1 common RO1 normal open DigOUT B 1 Relay output 1 NO NC Switching capacity Min switching load 24VDC 8A 250VAC 8A 125VDC 0 4A 5V 10mA 24 25 26 RO2 normal closed RO2 common RO2 normal open DigOUT B 2 Relay output 2 NO NC Switching capacity Min switching load ...

Page 35: ...expander board with three relay outputs Allowed slots B C D E Type ID 16949 Terminals Three terminal blocks Screw terminals M3 No coding Jumpers None Board parameters None Terminal Parameter reference Keypad NCDrive Technical information 22 23 RO1 common RO1 normal open DigOUT X 1 Switching capacity Min switching load 24VDC 8A 250VAC 8A 125VDC 0 4A 5V 10mA 25 26 RO2 common RO2 normal open DigOUT X...

Page 36: ...C2 Signal Connector Description NC 1 No connection VP 2 Supply voltage plus 5V RxD TxD N 3 Receive Transmit data A RxD TxD P 4 Receive Transmit data B DGND 5 Data ground reference potential for VP You can use this pin 1 to bypass the cable shield to the next slave X4 X1 Bus connector Jumpers Interface board connector Grounding plate 1 2 3 4 5 ...

Page 37: ...erefore jumpers X5 and X6 See page 36 Type ID 17458 Terminals Single optical input and output one screw terminal block M3 Agilent HFBR 1528 Receiver HFBR 2528 Transmitter Jumpers 4 X3 X4 X5 and X6 See page 36 Board parameters None Terminal Technical information 1 H1 System Bus optical input 1 RX1 Use 1 mm optical cable e g Agilent HFBR RUS500 HFBR 4531 4532 4533 connectors Note Not available if th...

Page 38: ...ections for OPT D2 up to version G Figure 26 X3 jumper selections for OPT D2 version H and lat er Jumperblock X3 CAN grounding Connected to shield Not connected to shield Jumper block X4 CAN termination Terminated Not terminated Jumper block X5 System bus output Output TX1 Output TX2 Jumper block X6 SystemBus input ON OFF ON OFF Factory default If the board is placed in slot B the SystemBusis not ...

Page 39: ...AN grounding alternatives PE NC GND PE NC GND PE NC GND A 23 chassis CAN GND chassis Used when the shield is connected to terminal 23 and the distance between the devices is short B chassis chassis 23 CAN GND Used when the shield is connected to terminal 23 and the distance between the devices is long C 23 CAN GND chassis Used when CAN GND is connected to terminal 23 This setting is recommended fo...

Page 40: ... not possible the first device is always the Master The OPTD2 board in the Master has the default jumper selections i e X6 1 2 X5 1 2 The jumper positions have to be changed for the slaves X6 1 2 X5 2 3 Figure 28 Alternative connection of CAN GND signal Max number of devices in line Max speed achieved Mbit s 3 12 6 6 12 3 24 1 5 Shield I H N A C I H N A C O L N A C O L N A C CAN GND CAN GND 21 22 ...

Page 41: ...r can not be used with the pulse width modulated PWM voltage input It is possible to use custom built transformer when the input voltage to be measured is not within the above voltage range The transformation ratio parameter then can be adjusted as per the transformer primary to secondary ratio Please refer to specification section for further engineering The measurement signal connected into the ...

Page 42: ...oltage range Min 380VAC 15 Max 690VAC 15 Transformer ratio Primary secondary 60 1 Transformer secondary output voltage range 14V rms Between the terminals L1 L2 L3 Input impedence L1 L2 50kOhm L1 L3 25kOhm L2 L3 25kOhm L3 is internal virtual common Cable recommendation Max 1 5 mm2 shielded From transformer output to OPTD7 Measurement resolution 10 bit Voltage measurement Accuracy 0 2 ...

Page 43: ... in the card slots D or E Figure 30 OPTCI option board General Board name OPTCI Ethernet connections Interface RJ 45 connector Communications Transfer cable Shielded CAT5e Speed 10 100 Mb Duplex half full Default IP address 192 168 0 10 Protocols Modbus TCP Environment Ambient operating temperature 10 C 50 C Storing temperature 40 C 70 C Humidity 95 no condensation allowed Altitude Max 1000 m Vibr...

Page 44: ...ding the earth cable are cor rectly connected Check that the main AC circuit breaker and possible auxiliary circuit breakers are connected and closed 3 Press the START button on the control panel Once these steps have been followed the inverter will automatically start when the voltage of solar panels exceeds the minimum wake up voltage 340 V DC provided that there is mains voltage The inverter st...

Page 45: ...ight the modularity allows for repairs and maintenance to be carried out without complete shutdowns The charging fuse disconnectors allow single units to be safely connected and disconnected while the setup is up and running The modular setup makes it possible to design the layout according to the available space and means that the entire solution is extremely flexible As a system integrator you c...

Page 46: ...ouch screen panel Operations and navigations of the panel are done by touching the screen Transitions to sub screens is made by touching one of the buttons at bottom of main view Every sub screen has a Main View button that returns to the main view Figure 31 Buttons to sccess sub screens Figure 32 Ho me button returns to main view ...

Page 47: ... to ON or OFF states if there is any Usually in a device combination there are more than one similar devices con nected to each other In these cases one of the devices must be set to be as master and the rest as slave Slave is a device that is a listener of the communication The purpose of the Slave is to listen val ues and commands coming from the Master device All units are send status informati...

Page 48: ...System Activation Stopped status System stopped System activated Enter State Not Ready Stopped Standby Generating Faulted Critical Faults Yes Start Criterions Fullfilled Start button pushed No Is any of units Ready Yes Is the Master Ready No Waking Is DC Voltage enough Yes No No Yes Is 10min waiting time over Yes No Change Master Yes No Sleeping No Is Output power enough Stop button pushed No Turn...

Page 49: ...al DC Voltage is unknown but the DC link might actually have hazardous voltage Table 16 System statuses Faulted System is stopped because of a critical fault Critical faults are explained in chapter 2 3 Start Cond Not ready System is stopped due to missing external run enable signal For programming of external signals see 2 7 3 Settings 3 Stopped System is in stop mode Sleeping System is sleeping ...

Page 50: ... graph animation in percentage Running hours is a total counter Value indicates that unit is unavailable or communication not working and actual value or sta tus is unknown 8 2 7 Event Banner Last occurred event alarm or fault is shown in the bottom of the main view Figure 37 Unit status power and total running hours are shown for all units Figure 38 Unit status indication Unit is ready Unit is ru...

Page 51: ...witch AC Main Switch is not closed DC Main Switch DC Main Switch is not closed All DC charging switches needs to be opened before the DC Main Switch can be closed Emergency Switch Emergency Stop has been activated Run Enable External run enable signal is not activated Insulation DC There is an insulation fault on the DC side coming from dig ital input signal Insulation AC Signal from external AC i...

Page 52: ...ur is yellow The event list can be filtered to show only faults by choosing the Basic radio button By choosing Full the list will show all possible events faults and alarms of the system and units DC Swiches Units DC Switches are not closed although DC Main switch is closed or they are closed when the DC Main Switch is open Overvoltage One or many inverter s have tripped on Overvoltage fault Commu...

Page 53: ...ws the historical value for the total current and total produced power of the system in a time span of last 24 hours Red trend is the current and blue is the total power produced Scale of the Y axis is can be optimized for Output Current or Output Power by the buttons in the top of the screen Figure 44 Even t list can be fil tered also by group Group is either system or an unit Figure 45 System to...

Page 54: ...put Time span of trend is 24 hours by default The scale can be changed by touching the trend view and then select another time span 8 4 3 Energy tables Total Energy kWh page show the total and unit specific energy produced during the present day week and month There are also buttons for accessing historical data on a daily weekly or monthly basis Figure 47 DC insulation measurement trend Figure 48...

Page 55: ...cal trend summarises the total energy for the system and units pro duces per day in kWh 8 4 3 2 Weekly energy history Produced weekly energy historical trend summarises the total energy for the system and units per week in kWh Figure 50 Daily energy produced for whole system and units in kWh Figure 51 Weekly energy produced for and units in kWh ...

Page 56: ...r the system per month in kWh 8 5 Unit View Unit view shows detailed information of the units There is a screen for every unit defined in the sys tem Navigation between screens is done by pressing the Prev and Next buttons in the bottom of the screen Figure 52 Monthly energy produced for system in kWh Figure 53 Navigation be tween units Figure 54 Unit detailed information ...

Page 57: ...ing Unit is running and generating power to the grid Standby Unit is in standby mode because of low irradiation No Comm Unit is unavailable because of no irradiation during night or e g loss of commu nication All the statuses and values are also showing Table 20 Unit monitor values Output Power Output power of the Inverter in kW Output Current Output current of the Inverter in A Temperature Temper...

Page 58: ...e Inverter unit 8 5 3 Unit Trend Unit trend for the DC voltage unit temperature and output power is shown in a time span of last 24 hours by default Green trend is the DC Voltage yellow trend is unit temperature and blue trend is produced output power of unit Scale of Y axis can be optimized by the buttons in the top of the screen Figure 57 Mas ter button Figure 58 Re set button Figure 59 Unit tre...

Page 59: ...the unit view before jumping to the list Event list is oth erwise the same as in paragraph 0 except for the pre set filtering of event source Prev view but ton returns to unit view 8 6 Settings Pressing settings button opens the pop up login menu Select User Admin and touch password field to insert Password Default Password is 8000 Access to the settings pages requires a valid password to be enter...

Page 60: ...e language button on the right side Time zone Time zone and daylight saving can be configured by pressing the Time Zone button please refer Picture 31 Region setting affects date and time format and also the decimal symbol of numbers Date Time Date and Time of the TA70 can be changed by pressing the Date Time buttons please refer Picture 32 Figure 63 System and control parameters Figure 64 L angua...

Page 61: ...elay If the output power of the master unit exceeds Power Max Limit for a time longer than defined with this parameter then a new slave unit is started Power Min Limit Same as for Max but in the opposite direction units are removed Power Min Delay Same as for Max but in the opposite direction units are removed Master Wait time out Wait time for the selected master to get ready if there are other u...

Page 62: ...automatic turn off of the backlight is not used then the life time of the panel will be re duced Clear Event List Clear event list will erase the historical data in the event list Confirmation will be asked Show Dialog This is a debug mode to access fieldbus and panel system data CPU load etc Figure 69 Backlight settings pop up menu Figure 70 Clear event list pop up menu Figure 71 Show dia log but...

Page 63: ...Used Memory Tem perature and Screen info can be seen S button gives you access to the System diagnostic pop up screen for internal use and debugging by Vacon service personnel only Save Parameters to USB This function needs an USB memory stick to be connected to the USB port Figure 72 Panel diagnostic tool pop up Figure 73 Connect to USB memory to touch pan el ...

Page 64: ...toring through analog input and Wake Power control DC Insulation Monitor Only if Analog Input is used for DC Insulation monitoring Actual Measurement Live updated value of the DC Insulation level DC Insulation Alarm Level DC Insulation measurement warning level DC Insulation Fault Level DC Insulation measurement trip level Note By pressing the button on the right of the fault level parameter one c...

Page 65: ...ower Off Delay 8 6 3 Settings 3 Screen shows definitions of the I O connections Figure 76 Setting for DC insulation monitor Figure 77 System IO functions Table 21 Selection of possible input values Input name Definition Not Used Not Used AC Main Switch Closed AC Main Switch feedback input NO DC Main Switch Closed DC Main Switch feedback input NO No Insulation Fault DC External DC Insulation measur...

Page 66: ...External Run Enable input NO No Surge Arrester Alarm External surge arrester alarm input NO No External Alarm 1 External Alarm Input NO No External Alarm 2 External Alarm Input NO DC Switch ON DC Switch feedback input NC Table 22 Selection of possible Output values Output name Definition Not Used Not Used Running System is Running state Alarm System is Alarm state Fault System is Fault state Wake ...

Page 67: ...gs 5 Screen shows TA70 version information as well as system IO version number and Total Energy Counter value There is also a possibility to save Energy tables and Event list to the USB memory Figure 79 Communication status for system IO and units Figure 80 Communication status animation Communication OK Communication error System IO or an unit is unavailable Figure 81 Settings 5 5 ...

Page 68: ...ing Illuminated when DC level is OK In case of a fault the symbol will not light up Also signifies a valid license or trial time Indicates that the unit is running above a certain limit and issues an alarm Indicates that there are unsafe running conditions and therefore the unit has stopped I O terminals are the selected control place i e START STOP commands or reference values etc are given throu...

Page 69: ...p with DC voltage connected to the converter with no active failure The state indicator READY also lights up simultaneously Lights up when the converter is running Blinks when there are unsafe running conditions and the unit has therefore stopped fault trip Simultaneously the state indicator FAULT blinks in the dis play and shows a description of the fault see chapter Active Faults Indication of t...

Page 70: ... 9 5 1 Monitoring menu To enter the Monitoring menu from the Main menu press the Push button Menu right when the location indication M1 appears in the first line of the screen The following figure shows how to view the monitored values The monitored signals have the indication V and are listed in the following table Values are updated every 0 3 seconds The Enter push button serves to Restore the f...

Page 71: ... unit in of the nominal DC volt age V1 6 DC link voltage 0 1000 V 1839 Filtered DC link voltage in Volt V1 7 Unit temperature 50 200 ºC 1109 Temperature of the unit in Celsius V1 8 AC voltage 0 1000 V 1709 AC voltage measured on the grid side of the main contactor by an external measurement circuit V1 9 AC frequency 60 60 Hz 1835 Grid frequency in Hz The sign indicates the phase order Can be monit...

Page 72: ...nu can be accessed from the Main menu pressing the Menu right Push button when the location indication M5 is visible on the first line of the panel display All faults are stored in the Fault history menu which can be browsed with Browser Push buttons You can go back to the previous menu at any time pressing the Menu left push button The memory can store a maximum of 30 faults in order of appearanc...

Page 73: ...ONTROL KEYPAD vacon 73 24 hour support 358 0 201 212 575 Email vacon vacon com 9 If you press the Enter push button for 2 3 seconds the fault history will be restored The number of the symbol Hnº will change to 0 ...

Page 74: ... any abnormal running values or that some of the elements do not work correctly the device issues an alarm signal if the malfunction does not imply any kind of a safety hazard for the inverter or the installation and it issues a fault signal if there is any kind of a safety hazard for the inverter or the installation Every indication of fault or alarm is shown on the control panel described in cha...

Page 75: ...charging switch is open when the START command has been given faulty operation component failure Reset the fault and restart Should the fault re occur contact your local distributor 7 Saturation trip Various causes defective component Cannot be reset from the keypad Switch off power DO NOT RE CON NECT POWER Contact your local distributor 8 System fault component failure faulty operation Note excep...

Page 76: ...emperature Heatsink temperature is under 10ºC 14 Inverter overtem perature Heatsink temperature is over 90ºC Overtemperature warning is issued when the heatsink temperature exceeds 85ºC Check the correct amount and flow of cooling air Check the heatsink for dust Check the ambient temperature 18 Unbalance Warning only Unbalance between power modules in paralleled units Subcode in T 14 S1 Current un...

Page 77: ...ocal dis tributor 35 Application Problem in application software Contact your distribu tor If you are application pro grammer check the application program 36 Control unit NXS Control Unit can not control NXP Power Unit and vice versa Change control unit 37 Device changed same type Option board or power unit changed New device of same type and rating Reset Device is ready for use Old parameter set...

Page 78: ...51 External Trip Trip signal from digital input Remove fault situation from external device X 53 Fieldbus Board A Fieldbus card in slot D or E has sta tus Faulted Check installation If installation is cor rect contact the nearest distributor 54 Slot Communica tion A option board in slot B C D or E has status Communication Lost Check board and slot Contact the nearest Vacon distributor 55 SB Board ...

Page 79: ...on from external device 85 Fieldbus Heartbeat signal from touchpad panel is missing while running in array con figuration Warning inverter not active Fault inverter active Check touchpad panel Check the control place Delayed 86 Input Switch Input Switch in wrong state Check the input Switch 90 High Voltage Time limit at HIGH voltage level reached Grid Code Check grid voltage 91 Low Voltage Time li...

Page 80: ...11 vacon 82 APPENDIX A SINGLE LINE EXAMPLES Tel 358 0 201 2121 Fax 358 0 201 212 205 11 APPENDIX A SINGLE LINE EXAMPLES Sample diagrams of multimaster systems NXV0400 without AC section ...

Page 81: ...APPENDIX A SINGLE LINE EXAMPLES vacon 83 24 hour support 358 0 201 212 575 Email vacon vacon com 11 NXV0600 with AC section Table 24 ...

Page 82: ...11 vacon 84 APPENDIX A SINGLE LINE EXAMPLES Tel 358 0 201 2121 Fax 358 0 201 212 205 NXV1000 without AC section ...

Page 83: ...APPENDIX B GROUNDING OVERVIEW vacon 85 24 hour support 358 0 201 212 575 Email vacon vacon com 12 12 APPENDIX B GROUNDING OVERVIEW ...

Page 84: ... vacon com Vacon Plc Runsorintie 7 65380 Vaasa Finland Subject to change without prior notice 2012 Vacon Plc Find your nearest Vacon office on the Internet at www vacon com Find your nearest Vacon service centre on the Extranet at www extra vacon com ...

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