United States Stove Company KP5522-P, Manual

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3

letter as ALT-146 on our website at

https://www.epa.gov/emc/broadly-applicable-approved-

alternative-test-methods

for use by other interested parties. This alternative method approval is

valid until such time that Subpart AAA is revised or replaced to require a different pellet heater
certification method, and at such time, this alternative will be reconsidered and possibly
withdrawn.

If you have additional questions regarding this approval, please contact Angelina Brashear of my
staff at 919-541-4746 or

[email protected].

Sincerely,

Steffan M. Johnson
Group Leader
Measurement Technology Group

cc:

Angelina Brashear – EPA/OAQPS/AQAD
Chuck French – EPA/OAQPS/SPPD
Rafael Sanchez – EPA/OECA
Robert Scinta – EPA/OECA

Michael Toney – EPA/OAQPS/AQAD

Nathan Topham – EPA/OAQPS/SPPD

John Voorhees – United States Stove Company

Chet Wayland – EPA/OAQPS/AQAD

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Summary of Contents for KP5522-P

Page 1: ...Type Pellet Fired Room Heater March 29 2022 Revised Date May 17 2022 November 21 2022 ASTM E2779 Standard Test Method for Determining Particulate Matter Emissions from Pellet Heaters EPA ALT 146 Conta...

Page 2: ...2022 The following changes were made per request from EPA B415 Calculations page was included in Appendix A see page 73 of Non CBI report Adjusted CO emissions values on page 8 to show 2 significant...

Page 3: ...Conditions Summary 8 Appliance Operation and Test Settings 8 Settings Run Notes 8 Appliance Description 9 Appliance Dimensions 9 Test Fuel Properties 12 Pellet Fuel Analysis 13 Sampling Location and...

Page 4: ...vironmental Protection Agency for the certification and auditing of wood heaters pursuant to subpart AAA of 40 CFR Part 60 New Source Performance Standards for Residential Wood Heaters and subpart QQQ...

Page 5: ...n Button Notes Prior to start of testing 50 hours of conditioning was performed by US Stove personnel at a medium burn setting per ASTM E2779 Prior to start of testing the dilution tunnel was cleaned...

Page 6: ...Stove Company Catalyst No Heat exchange blower Integral Type Pellet Stove Style Free Standing Date Received Monday February 14 2022 Testing Period Start Friday February 18 2022 Finish Friday February...

Page 7: ...Equipment ID Equipment Description 190 Mettler Toledo 3 x3 floor scale w digital weight indicator 129 APEX XC 50 DIR Digital Emissions Sampling Box A 130 APEX XC 50 DIR Digital Emissions Sampling Box...

Page 8: ...ter meets the 2020 PM emission standard of 2 0 g hr per CFR 40 part 60 60 532 b Detailed individual run data can be found in Appendix A submitted with this report Summary Table EPA Application Table R...

Page 9: ...or all runs fell within allowable specifications of ASTM E2779 and ASTM E2515 A summary of facility conditions fuel burned and run times is listed below Runs Ambient F Relative Humidity Average Barome...

Page 10: ...exception of the brand names Appliance Type Pellet Fired Room Heater Air Introduction System Air enters the burn chamber by being pulled though the firepot via the exhaust blower see air flow diagram...

Page 11: ...Project 22 753 Model KP5522 Page 10 Appliance Front Appliance Left...

Page 12: ...Project 22 753 Model KP5522 Page 11 Appliance Right Appliance Rear...

Page 13: ...53 Model KP5522 Page 12 Test Fuel Properties Test fuel used was Bear Mountain Wood Pellet Fuel a PFI Certified Premium Pellet Brand A sample of pellets was sent to Twin Ports Testing for analysis see...

Page 14: ...Project 22 753 Model KP5522 Page 13 Pellet Fuel Analysis...

Page 15: ...16 5 feet downstream from any disturbances and 2 feet upstream from any disturbances Flow rate traverse data was collected 8 feet downstream from any disturbances and 4 feet upstream from any disturba...

Page 16: ...hours and then weighed at 6 hour intervals to a constant weight per ASTM E2515 11 Section 10 Calibration Quality Control and Assurances Calibration procedures and results were conducted per EPA Method...

Page 17: ...Project 22 753 Model KP5522 Page 16 Sealed Unit...

Page 18: ...e been submitted electronically in conjunction with this report Appendix A Test Run Data Technician Notes and Sample Analysis Appendix B Labels and Manuals Appendix C Equipment Calibration Records App...

Page 19: ...Appendix A...

Page 20: ...od for Determining Particulate Matter Emissions from Pellet Heaters ASTM E2779 10 for a pellet fuel appliance This request seeks an alternative to section 9 4 1 2 of ASTM E2779 10 which specifies test...

Page 21: ...0 of the span between the high and low burn rates Additionally this approval is based on the understanding that the lowest heat output Btu hr setting available to the user and corresponds to the lowes...

Page 22: ...me this alternative will be reconsidered and possibly withdrawn If you have additional questions regarding this approval please contact Angelina Brashear of my staff at 919 541 4746 or brashear angeli...

Page 23: ...test reports the Measurement Technology Group has uncovered an error in determining the appropriate Medium Burn Rate Category when using ASTM E 2779 for compliance pursuant to 40 CFR 60 subpart AAA Sp...

Page 24: ...ible compliance requirement Applying the equation laid out above the value of 1 51 is derived and therefore presents an appropriate and likely attainable emissions test requirement for the Medium Burn...

Page 25: ...99 9 78 5 78 4 14 3 7 89 9 14 7 56 9 14 21 7 86 0 03 6 74 168 1 19 90 13 14 157 1 19 6 100 3 76 6 76 8 16 9 7 86 9 56 7 53 9 56 22 7 83 0 04 7 23 149 6 19 82 12 57 157 4 19 5 100 1 77 4 77 5 15 7 7 8...

Page 26: ...83 5 70 0 03 5 80 211 4 20 04 14 23 135 1 20 8 100 4 77 3 77 6 19 6 5 70 34 36 5 55 33 33 84 5 68 0 03 5 73 215 1 20 05 14 31 134 8 20 8 100 4 77 2 77 5 19 8 5 68 34 67 5 52 33 64 85 5 65 0 03 6 08 19...

Page 27: ...74 55 04 153 3 79 0 03 5 11 252 7 20 15 15 02 131 6 21 1 100 4 76 3 76 6 22 2 3 79 56 34 3 72 55 36 154 3 77 0 02 5 76 213 8 20 05 14 28 132 0 21 1 100 5 77 6 78 0 19 8 3 77 56 61 3 69 55 62 155 3 73...

Page 28: ...33 73 16 2 29 72 44 223 2 32 0 01 3 16 472 9 20 45 17 29 97 4 19 4 101 5 74 9 76 1 36 1 2 32 73 32 2 28 72 60 224 2 29 0 01 3 10 483 6 20 46 17 36 97 7 19 4 101 5 74 6 75 8 36 8 2 29 73 63 2 25 72 92...

Page 29: ...14 86 35 293 1 13 0 02 4 31 319 0 20 27 15 95 97 5 19 6 100 8 78 7 79 3 26 4 1 13 86 95 1 12 86 56 294 1 12 0 02 3 16 470 9 20 45 17 28 96 9 19 6 101 2 75 1 76 0 35 9 1 12 87 10 1 11 86 72 295 1 12 0...

Page 30: ...28 96 61 344 0 27 0 02 3 82 372 6 20 35 16 52 99 0 19 8 101 0 77 2 77 9 29 7 0 27 96 87 0 27 96 77 345 0 25 0 02 3 03 494 7 20 47 17 43 99 6 19 7 101 3 74 0 75 0 37 4 0 25 97 08 0 25 96 98 346 0 24 0...

Page 31: ...9 37 598 3 88 8 59 2 77 19639 20 4 19 80 09 21 24 1 74 7 51 0 02 0 17 38 94 75 96 0 17 0 11 462 88 43 42 2 43 430 26 598 3 88 8 59 2 77 19639 20 4 19 80 16 21 26 1 87 8 06 0 02 0 19 38 88 67 61 0 22 0...

Page 32: ...77 19639 20 4 19 79 94 21 21 1 50 6 47 0 02 0 15 38 95 95 60 0 20 0 14 537 08 43 48 2 43 408 26 466 3 88 8 59 2 77 19639 20 4 19 79 93 21 20 1 48 6 39 0 02 0 15 38 95 97 32 0 20 0 14 543 58 43 49 2 4...

Page 33: ...2 77 19639 20 4 19 79 84 21 18 1 32 5 72 0 02 0 13 38 95 114 38 0 23 0 17 608 06 43 54 2 43 404 71 561 3 88 8 59 2 77 19639 20 4 19 79 94 21 20 1 48 6 42 0 02 0 15 39 02 96 72 0 14 0 15 541 52 43 51...

Page 34: ...2 77 19639 20 4 19 79 54 21 10 0 81 3 53 0 03 0 08 39 25 214 98 0 12 0 37 989 05 43 94 2 43 370 59 436 3 88 8 59 2 77 19639 20 4 19 79 53 21 10 0 79 3 47 0 03 0 08 39 26 219 89 0 13 0 38 1007 61 43 9...

Page 35: ...2 77 19639 20 4 19 79 72 21 15 1 11 4 82 0 03 0 11 39 06 144 57 0 18 0 23 722 44 43 67 2 43 370 65 175 3 88 8 59 2 77 19639 20 4 19 79 54 21 10 0 81 3 54 0 03 0 08 39 11 214 02 0 25 0 35 985 03 43 90...

Page 36: ...2 77 19639 20 4 19 79 64 21 13 0 98 4 28 0 03 0 10 39 08 169 03 0 20 0 28 814 91 43 75 2 43 372 15 352 3 88 8 59 2 77 19639 20 4 19 79 52 21 09 0 78 3 40 0 03 0 08 39 12 224 93 0 26 0 37 1026 26 43 9...

Page 37: ...83 3948 16 5293 10 4775 99 292 82 213 13 281 85 46 73 1717 83 88 38 2115 22 118 43 4404 82 134 04 5477 60 4111 16 3995 07 3951 36 5297 40 4779 87 292 76 212 96 275 84 61 46 1695 87 78 26 2114 29 118 4...

Page 38: ...1 54 4357 85 3983 77 293 98 176 79 327 11 57 71 1767 82 126 77 2084 97 116 51 4404 14 113 94 4525 61 3411 57 3318 90 3281 82 4344 08 3972 04 293 98 176 26 332 00 58 41 1783 92 129 22 2084 72 116 48 44...

Page 39: ...17 64 3181 59 4203 48 3851 02 294 21 170 75 378 24 65 39 1934 58 153 53 2082 06 116 18 4593 69 111 00 4402 35 3320 47 3230 72 3194 53 4221 76 3866 65 294 21 171 80 321 15 38 78 1729 91 138 40 2081 12...

Page 40: ...48 2237 19 2889 14 2710 43 292 59 119 89 499 14 35 47 2212 70 333 39 2051 23 113 41 4698 45 93 84 3063 14 2328 47 2269 97 2243 61 2897 86 2718 20 292 59 120 26 512 01 36 14 2260 69 341 07 2052 37 113...

Page 41: ...260 30 2234 05 2885 51 2706 62 292 76 119 13 335 19 51 70 1613 97 209 71 2038 13 113 40 4061 81 63 47 3029 82 2303 45 2245 66 2219 57 2865 66 2689 11 292 71 118 49 492 99 70 65 2186 34 313 52 2048 21...

Page 42: ...9 36 2272 71 2938 60 2753 33 292 93 121 30 398 71 58 38 1852 06 246 29 2044 00 113 52 4341 68 68 09 3128 74 2377 21 2317 21 2290 36 2962 39 2774 68 292 87 122 39 534 70 73 64 2350 50 329 85 2053 68 11...

Page 43: ...2 195 94 660 2 0 20 0 07 1 183 80 669 1 0 30 0 05 1 140 02 459 1 0 15 0 05 1 135 27 463 1 0 18 0 04 1 135 31 464 1 0 14 0 05 1 192 05 662 1 0 26 0 06 2 189 23 666 2 0 19 0 06 1 134 29 465 1 0 14 0 05...

Page 44: ...401 1 0 17 0 04 1 19 126 23 425 1 0 21 0 06 1 63 120 85 431 2 0 15 0 06 1 79 115 73 394 2 0 15 0 06 1 68 106 59 361 2 0 14 0 05 1 62 112 93 397 1 0 14 0 05 0 10 119 84 431 0 0 24 0 05 0 34 117 25 392...

Page 45: ...35 409 0 0 21 0 04 1 56 105 08 371 2 0 13 0 05 2 17 114 05 363 2 0 16 0 07 2 13 113 13 364 2 0 15 0 07 2 84 126 26 438 2 0 11 0 07 0 14 121 56 440 0 0 25 0 05 1 09 133 20 472 1 0 22 0 06 1 45 141 13...

Page 46: ...86 239 2 0 08 0 06 2 94 72 22 192 4 0 16 0 08 2 11 50 50 169 2 0 06 0 05 5 93 99 77 298 4 0 07 0 12 6 75 112 25 330 8 0 08 0 14 1 62 45 71 174 3 0 05 0 04 2 50 43 03 134 1 0 03 0 05 1 23 78 98 315 1...

Page 47: ...81 271 3 0 11 0 09 2 81 89 42 308 3 0 17 0 08 4 20 96 99 258 4 0 22 0 12 2 46 65 94 243 3 0 08 0 06 2 16 44 28 133 3 0 06 0 05 3 39 67 30 199 1 0 10 0 08 4 02 97 37 345 4 0 12 0 09 1 01 70 06 282 1 0...

Page 48: ...54 169 1 0 04 0 06 3 05 99 57 343 2 0 19 0 09 3 95 93 26 307 5 0 12 0 09 2 94 71 03 240 3 0 09 0 07 4 58 92 74 264 5 0 13 0 11 3 07 72 60 238 4 0 09 0 07 1 81 59 54 206 2 0 11 0 05 5 02 101 85 299 3...

Page 49: ...O R H E E S V P P R O D U C T C O M P L I A N C E C 503 887 4566 E johnv usstove com U N I T E D S T A T E S S T O V E C O M P A N Y 227 Industrial Park Road South Pittsburg Tennessee 37380 USA usstov...

Page 50: ...32 369 N A 33 368 N A 34 373 N A 35 369 N A 36 375 N A 37 378 N A 38 372 N A 39 373 N A 40 371 N A 41 366 N A 42 369 N A 43 366 N A 44 378 N A 45 376 N A 46 387 N A 47 387 N A 48 380 N A 49 380 N A 5...

Page 51: ...basis kg BR Average dry burn rate over full integrated test run kg hr BRSi Average dry burn rate over test run segment i kg hr Vs Average gas velocity in the dilution tunnel ft sec PR Proportional Ra...

Page 52: ...moisture of test fuel dry basis MSwb weight of test fuel in hopper at start of test run wet basis kg MEwb weight of test fuel in hopper at end of test run wet basis kg Sample Calculation FM 4 37 MSwb...

Page 53: ...t of test fuel in hopper at start of test run segment i wet basis kg MESiwb weight of test fuel in hopper at end of test run segment i wet basis kg Sample Calculation from medium burn rate segment FM...

Page 54: ...y burn rate over full integrated test run kg hr ASTM E2779 equation 3 60 MBdb Where Total length of full integrated test run min Sample Calculation MBdb 8 32 kg 360 min 60 x 8 32 BR 1 39 kg hr 360 BR...

Page 55: ...er test run segment i kg hr ASTM E2779 equation 4 60 MBSidb Si Where Si Total length of test run segment i min Sample Calculation from medium burn rate segment MBSidb 3 15 kg 120 min 60 x 3 15 BR 1 58...

Page 56: ...Hg Pg Static pressure of tunnel in H20 in Hg in H20 13 6 Ms The dilution tunnel wet molecular weight Ms 28 78 assuming a dry weight of 29 lb lb mole Sample calculation 8 93 11 38 83 4 1 2 Vs 0 785 x 8...

Page 57: ...ectional area of dilution tunnel ft2 Tstd Standard absolute temperature 528 R Ps Absolute average gas static pressure in dilution tunnel Pbar Pg in Hg Ts Absolute average gas temperature in the diluti...

Page 58: ...e pressure differential across the orifice meter in H2O Tm Absolute average dry gas meter temperature R Sample Calculation Using equation for Train A 1 49 Vm std 17 64 x 68 125 x 0 994 x 13 6 62 8 460...

Page 59: ...iculate matter from filters mg mg mass of particulate matter from filter seals mg Sample Calculation Using equation for Train A first hour mn 0 1 1 1 0 1 mn 1 3 mg Using equation for Train A remainder...

Page 60: ...mn Total mass of particulate matter collected in the sampling train mg Vm std Volume of gas sampled corrected to dry standard conditions dscf Sample calculation For Train A 4 0 69 87 Cs 0 00006 g dsc...

Page 61: ...gas flow rate dscf hr Total time of test run minutes Sample calculation For Train A ET 0 000057 0 000002 x 25194 6 x 360 60 ET 8 39 g For Train B ET 0 000065 0 000002 x 25194 6 x 360 60 ET 9 58 g Aver...

Page 62: ...verage gas velocity in the dilution tunnel ft sec Tmi Absolute average dry gas meter temperature during the ith time interval o R Tm Absolute average dry gas meter temperature o R Tsi Absolute average...

Page 63: ...ntegrated test run g hr ASTM E2779 equation 5 PMR 60 ET Where ET Total particulate emissions grams Total length of full integrated test run min Sample Calculation ET Dual train average 8 99 g 360 min...

Page 64: ...un g dry kg of fuel burned ASTM E2779 equation 6 PMF ET MBdb Where ET Total particulate emissions grams MBdb Weight of test fuel burned during test run dry basis kg Sample Calculation ET Dual train av...

Page 65: ...TM D5373 wt 8 59 8 23 Nitrogen ASTM D5373 wt 0 20 0 20 Oxygen ASTM D3176 wt 43 98 42 13 Note As received values do not include hydrogen and oxygen in the total moisture Chlorine ASTM D6721 mg kg Fluor...

Page 66: ...Project 22 751 Model Charnwood Skye E700 Page 16 Tunnel Schematic...

Page 67: ...PELLET TEST DATA PACKET ASTM E2779 E2515 Run 1 Data Summary Client USSC Test Date Tracking Job Model Techician Signature Date 3 9 2022 KP5522 22 753 121 2 18 2022 PFS TECO...

Page 68: ...urn Rate Target TEST RESULTS ASTM E2779 ASTM E2515 Average Gas Meter Temperature F Total Sample Volume dscf Average Tunnel Temperature F Total Sample Volume ft3 Average Gas Velocity in Dilution Tunnel...

Page 69: ...08 Btu h Burn Rate kg h 1 39 3 06 lb h Input kJ h 27 248 25 848 Btu h Test Load Weight dry kg 8 32 18 35 dry lb MC wet 4 19 MC dry 4 37 Particulate g 8 99 CO g 55 Test Duration h 6 00 Emissions Partic...

Page 70: ...91 Btu h Burn Rate kg h 2 26 4 99 lb h Input kJ h 44 480 42 194 Btu h Test Load Weight dry kg 2 26 4 99 dry lb MC wet 4 19 MC dry 4 37 Particulate g N A CO g 12 Test Duration h 1 00 Emissions Particul...

Page 71: ...Btu h Burn Rate kg h 1 58 3 47 lb h Input kJ h 30 948 29 357 Btu h Test Load Weight dry kg 3 15 6 95 dry lb MC wet 4 19 MC dry 4 37 Particulate g N A CO g 21 Test Duration h 2 00 Emissions Particulat...

Page 72: ...0 Btu h Burn Rate kg h 0 97 2 14 lb h Input kJ h 19 038 18 060 Btu h Test Load Weight dry kg 2 91 6 41 dry lb MC wet 4 19 MC dry 4 37 Particulate g N A CO g 22 Test Duration h 3 00 Emissions Particula...

Page 73: ...n 11 0 020 68 12 0 014 68 Center 0 030 68 Static Pressure 0 043 in H2O Fuel Type D Fir Oak Pellet Brand HHV kJ kg 19 810 19 887 Pellet Fuel Grade C 48 73 50 HHV BTU lb H 6 87 6 6 C O 43 9 42 9 H Ash 0...

Page 74: ...0 070 301 67 22 42 0 0 13 0 080 301 67 23 41 9 0 11 0 070 303 67 24 41 8 0 09 0 080 304 67 25 41 7 0 08 0 070 306 67 26 41 6 0 12 0 070 306 67 27 41 6 0 06 0 070 306 67 28 41 5 0 1 0 070 309 68 29 41...

Page 75: ...6 0 070 316 68 49 39 6 0 11 0 070 315 68 50 39 6 0 07 0 070 315 68 51 39 5 0 08 0 070 314 68 52 39 4 0 08 0 080 315 68 53 39 3 0 1 0 070 316 68 54 39 2 0 1 0 070 316 68 55 39 1 0 08 0 070 315 68 56 39...

Page 76: ...2 14 2 636 0 187 0 030 1 47 68 7 1 52 99 17 9 0 1 87 317 72 67 7 15 2 824 0 188 0 029 1 48 68 5 1 49 102 17 9 0 0 87 316 72 67 3 16 3 011 0 187 0 031 1 48 68 2 1 57 98 17 8 0 1 88 316 72 67 4 17 3 19...

Page 77: ...5 1 0 1 88 317 74 69 1 47 8 779 0 186 0 031 1 45 67 4 1 54 98 15 1 0 1 88 316 74 69 3 48 8 964 0 185 0 031 1 45 67 3 1 5 97 15 0 0 0 88 315 74 69 2 49 9 150 0 186 0 030 1 46 67 4 1 45 99 14 9 0 1 88 3...

Page 78: ...12 8 0 1 85 276 72 69 6 81 15 190 0 190 0 030 1 50 65 7 1 36 101 12 7 0 1 85 275 72 69 4 82 15 380 0 190 0 031 1 49 65 8 1 52 100 12 6 0 1 85 276 72 69 5 83 15 569 0 189 0 031 1 49 65 7 1 46 99 12 6 0...

Page 79: ...10 7 0 1 85 273 73 70 1 115 21 648 0 190 0 031 1 50 65 1 1 58 100 10 6 0 1 85 273 73 69 8 116 21 838 0 190 0 031 1 50 65 1 37 100 10 6 0 1 85 273 73 69 8 117 22 029 0 191 0 031 1 50 64 8 1 58 100 10 5...

Page 80: ...5 1 36 101 8 7 0 1 85 270 73 69 9 149 28 099 0 189 0 032 1 49 64 4 1 42 98 8 6 0 1 85 271 73 69 9 150 28 288 0 189 0 031 1 49 64 4 1 63 99 8 5 0 1 85 272 73 69 9 151 28 477 0 189 0 031 1 49 64 3 1 46...

Page 81: ...61 5 1 62 98 6 6 0 0 84 253 73 68 4 183 34 535 0 189 0 032 1 49 61 3 1 46 98 6 6 0 0 83 249 73 68 1 184 34 724 0 189 0 031 1 46 61 1 1 58 100 6 6 0 0 83 244 73 68 185 34 913 0 189 0 031 1 49 60 9 1 3...

Page 82: ...1 47 102 5 3 0 1 80 212 71 67 2 217 40 962 0 189 0 032 1 49 59 1 59 98 5 3 0 1 80 213 71 67 1 218 41 150 0 188 0 031 1 48 59 1 63 100 5 3 0 0 80 213 71 67 1 219 41 339 0 189 0 031 1 48 58 9 1 66 100 5...

Page 83: ...4 1 0 0 81 213 70 67 1 251 47 366 0 188 0 031 1 47 59 4 1 44 99 4 1 0 0 81 208 71 67 2 252 47 556 0 190 0 031 1 47 59 4 1 59 101 4 0 0 1 81 207 70 67 2 253 47 744 0 188 0 031 1 47 59 4 1 56 99 4 0 0...

Page 84: ...1 58 103 2 9 0 0 81 209 71 67 2 285 53 853 0 191 0 031 1 52 59 7 1 68 101 2 8 0 0 81 208 71 67 2 286 54 045 0 192 0 031 1 51 59 8 1 48 102 2 8 0 0 81 208 71 67 3 287 54 236 0 191 0 031 1 51 59 7 1 66...

Page 85: ...102 1 6 0 0 81 213 71 67 7 319 60 343 0 191 0 030 1 49 60 1 64 103 1 5 0 0 81 211 71 67 5 320 60 535 0 192 0 030 1 49 59 8 1 59 103 1 5 0 0 81 209 71 67 4 321 60 725 0 190 0 030 1 50 60 1 52 102 1 5 0...

Page 86: ...100 0 5 0 0 81 212 71 67 5 347 65 663 0 189 0 031 1 49 60 3 1 67 100 0 5 0 0 81 210 71 67 5 348 65 853 0 190 0 030 1 49 60 5 1 6 102 0 5 0 0 81 208 71 67 5 349 66 042 0 189 0 030 1 47 60 5 1 63 101 0...

Page 87: ...175 1 47 71 2 1 54 104 70 0 070 9 03 0 05 15 2 630 0 173 1 45 71 4 1 32 104 70 0 070 6 49 0 04 16 2 803 0 173 1 47 71 6 1 32 101 70 0 080 7 69 0 03 17 2 978 0 175 1 48 71 9 1 31 102 71 0 080 7 69 0 0...

Page 88: ...16 0 04 45 7 814 0 172 1 47 79 7 1 55 100 71 0 080 7 06 0 04 46 7 987 0 173 1 45 80 1 51 99 71 0 080 7 07 0 04 47 8 159 0 172 1 42 80 2 1 36 99 70 0 080 6 27 0 04 48 8 331 0 172 1 45 80 5 1 31 99 70 0...

Page 89: ...03 78 13 642 0 179 1 56 87 1 49 101 70 0 070 5 11 0 03 79 13 823 0 181 1 55 87 2 1 35 102 69 0 060 4 63 0 04 80 14 001 0 178 1 54 87 4 1 43 102 70 0 070 6 72 0 04 81 14 181 0 180 1 55 87 5 1 42 103 7...

Page 90: ...111 19 575 0 179 1 52 91 2 1 35 99 70 0 070 6 32 0 06 112 19 756 0 181 1 52 91 4 1 56 101 70 0 070 4 85 0 03 113 19 935 0 179 1 53 91 4 1 46 100 71 0 070 6 22 0 04 114 20 114 0 179 1 53 91 5 1 54 102...

Page 91: ...25 511 0 179 1 54 93 4 1 35 100 70 0 080 6 96 0 05 145 25 690 0 179 1 53 93 5 1 6 102 71 0 070 4 61 0 03 146 25 871 0 181 1 54 93 5 1 51 101 69 0 070 5 98 0 04 147 26 050 0 179 1 55 93 6 1 45 101 70...

Page 92: ...03 177 31 436 0 179 1 56 94 6 1 47 100 70 0 070 7 27 0 05 178 31 615 0 179 1 53 94 6 1 56 98 70 0 070 4 93 0 03 179 31 796 0 181 1 53 94 6 1 54 102 69 0 070 5 01 0 03 180 31 974 0 178 1 51 94 6 1 39 9...

Page 93: ...210 37 357 0 179 1 55 94 6 1 54 98 70 0 060 3 48 0 01 211 37 538 0 181 1 52 94 6 1 51 99 70 0 050 3 66 0 01 212 37 716 0 178 1 53 94 6 1 43 97 70 0 050 3 70 0 03 213 37 896 0 180 1 53 94 7 1 54 100 70...

Page 94: ...02 243 43 269 0 178 1 52 94 3 1 59 100 70 0 050 4 48 0 03 244 43 448 0 179 1 51 94 3 1 37 99 68 0 060 3 90 0 02 245 43 627 0 179 1 52 94 3 1 41 99 69 0 050 3 27 0 03 246 43 805 0 178 1 54 94 4 1 39 9...

Page 95: ...02 276 49 162 0 180 1 51 94 2 1 38 100 70 0 050 4 70 0 04 277 49 339 0 177 1 50 94 1 1 59 98 69 0 050 2 95 0 03 278 49 517 0 178 1 49 94 2 1 62 97 69 0 050 3 50 0 02 279 49 696 0 179 1 52 94 1 1 43 9...

Page 96: ...55 034 0 177 1 49 94 1 57 98 69 0 060 3 88 0 02 310 55 211 0 177 1 52 94 1 4 100 69 0 050 3 11 0 02 311 55 390 0 179 1 50 94 1 1 39 99 69 0 050 3 67 0 03 312 55 566 0 176 1 48 94 1 1 58 98 69 0 060 3...

Page 97: ...94 3 1 44 100 69 0 060 3 48 0 01 342 60 885 0 175 1 50 94 3 1 5 99 69 0 060 3 94 0 03 343 61 064 0 179 1 50 94 3 1 4 99 70 0 050 3 70 0 02 344 61 239 0 175 1 49 94 3 1 59 99 69 0 050 3 82 0 02 345 61...

Page 98: ...5 1 3615 1 3615 2 0 1 Filters A 1st Hour 247 6 2 21 11 18 247 7 2 22 9 20 B 251 6 2 21 11 18 251 4 2 22 9 20 C Post 1st Hour 249 6 2 21 11 18 249 6 2 22 9 20 Amb 124 1 2 21 11 18 124 1 2 22 9 20 Probe...

Page 99: ...Start Time 8 35 Time Notes N A N A Test Notes Test Burn Start Time 9 35 Time Notes 0 min 60 min 180 min 360 min Started sampling at high fire setting Changed out 1st hr filter train switched to the m...

Page 100: ......

Page 101: ......

Page 102: ......

Page 103: ...Appendix B...

Page 104: ...lding or fire officials about permits restrictions and installation requirements in your area NEVER OPERATE THIS PRODUCT WHILE UNATTENDED CAUTION Please read this entire manual before you install or u...

Page 105: ...lding or fire officials about permits restrictions and installation requirements in your area NEVER OPERATE THIS PRODUCT WHILE UNATTENDED CAUTION Please read this entire manual before you install or u...

Page 106: ...pellet fuel this heater has been shown to deliver heat at a rate of 32 591 to 13 640 Btu hr This heater achieved a particulate emissions rate of 1 5 g hr when tested to method ASTM E 2779 EPA Method...

Page 107: ...and_____________________________________________ If no Date of inspection of existing venting system ________________________________________________________________ COMMISSIONING Confirm Hearth Pad I...

Page 108: ...OR IS REQUIRED THIS UNIT MUST BE PLUGGED INTO A 110 120V 60 HZ GROUNDED ELECTRICAL OUTLET DO NOT USE AN ADAPTER PLUG OR SEVER THE GROUNDING PLUG DO NOT ROUTE THE ELECTRICAL CORD UNDERNEATH IN FRONT OF...

Page 109: ...behind the stove Floor protection must extend under and 2 51 mm to each side of the chimney tee for an interior vertical installation A Floor Protector of 1 26 mm thick is recommended for this instal...

Page 110: ...ate paint or protective coating to ensure grounding Vent must be 3 or 4 inch PL Vent and must extend a minimum or 36 914 mm above the roof line of the mobile home and must be installed using a certifi...

Page 111: ...pellet vent pipe is not furnished with the unit and must be purchased separately PELLET VENT INSTALLATION The installation must include a clean out tee to enable collection of fly ash and to permit pe...

Page 112: ...d void your warranty HORIZONTAL EXHAUST VENT INSTALLATION 1 Locate your pellet stove in a location which meets the requirements of this manual but in an area where it does not interfere with the house...

Page 113: ...o get above the snowdrift line This same installation can be used if your heater is below ground level by simply adding the clean out section and vertical pipe inside until ground level is reached Wit...

Page 114: ...blue at the bottom and resembles a blow torch If this situation continues the fuel in the burn pot will be consumed and the fire will go out Matching the amount of air required for proper combustion...

Page 115: ...the Draft Fan arrows up or down Draft Fan when pressed the display will show Df A which is automatic Press the arrows again to adjust fan speed When the heater is in the manual mode the optional ther...

Page 116: ...the stove cycle between the preselected desired heat range setting 1 to 5 and the minimum heat range setting of 1 The T Stat will not turn the stove on and off When the desired room temperature has be...

Page 117: ...reduced performance Store your pellets in a dry place DO NOT store the fuel within the installation clearances of the unit or within the space required for refuelling and ash removal Doing so could re...

Page 118: ...tove will have to fully shut down and turn off before you will be able to restart the stove IGNITOR 1 Fill hopper and clean burn pot 2 Press the On Off button Make sure the green light comes on 3 Adju...

Page 119: ...rswitch shuttingthefuelfeedoff Thestove will shut down and show E2 on the two digit display The stove has to fully shut down before restarting INTERIOR CHAMBERS Burn Pot Periodically remove and clean...

Page 120: ...rush specifically designed for the type of chimney in use A qualified chimney sweep can perform this service It is also recommended that before each heating season the entire system be professionally...

Page 121: ...gloves carefully remove any loose pieces of glass from the door frame 4 Replace the glass and gasket making sure the gasket runs the full perimeter of the glass edge 5 Re install the retainer and eigh...

Page 122: ...d or replace door gaskets Check that all outside connections are clear of any obstructions Check the exhaust system clean as needed Checkthatthepressureswitchconnectiontothefireboxisfreeofashorclearof...

Page 123: ...he stove is in the Shut Down state waiting for the off button or for a 15 minute period after the stove was turned off or for the stove to cool down or for the door to be closed Flashing dash in Heat...

Page 124: ...8W 1 2 893159 Clear Glass 1 3 88324 1 Rope Gasket 1 4 69762 Burnpot Assembly 1 5 80780 IR Remote 1 6 Burnpot Housing Gasket 1 7 80778 Circuit Board Assy 1 8 Exhaust Duct Gasket 1 9 88118 Ignitor Flan...

Page 125: ...s are ordered Before contacting customer service write down the model number and the serial number of this unit That information can be found on the certification label attached to the back of the uni...

Page 126: ..._____ Engineer Name _____________________________________ License No _________________________________________ Company ___________________________________________ Telephone No ________________________...

Page 127: ...2022 United States Stove Company 23 NOTES...

Page 128: ...24 2022 United States Stove Company NOTES...

Page 129: ...2022 United States Stove Company 25 NOTES...

Page 130: ..._____________________ Service de 07 Date ______________________ Nom de l ing nieur _________________________________ N de licence ______________________________________ Compagnie _____________________...

Page 131: ...RIQUE BLANC NOIR PCB ALLUMEUR PRESSOSTAT MARRON MARRON NOIR BLANC ROUGE BLEU ORANGE PRISE MOLEX AU CIRCUIT IMPRIM PCB PRINCI PAL NOIR NOIR NOIR BLANC BLANC SOUFFLANTE DE DISTRIBUTION VENTILATEUR D VAC...

Page 132: ...88117 Joint de conduit d chappement 1 9 88118 Joint de bride d allumage 1 10 80869 Ignitor c ramique 1 11 80549 Pressostat 1 12 80472 Ventilateur de distribution 1 13 88106 Joint de ventilateur de dis...

Page 133: ...t deux fois par seconde Cela indique que le po le fonctionne normalement et qu une condition de temp rature excessive existe provoquant l arr t du combustible Indicateur de r glage du niveau de chaleu...

Page 134: ...st me vis sans fin est bloqu ou il y a une vo te de combustible dans la tr mie qui emp che le combustible de s couler dans le syst me d approvisionnement vis sans fin PROBL ME CAUSE L allumeur automat...

Page 135: ...re sont sp cifiques votre appareil Lors de la commande de pi ces de rechange les informations contenues dans ce manuel vous aideront vous assurer que les bons articles sont command s Avant de contacte...

Page 136: ...verre N UTILISEZ PAS de nettoyants abrasifs N effectuez PAS le nettoyage lorsque la vitre est CHAUDE N essayez pas de faire fonctionner l appareil avec du verre bris Le verre de remplacement peut tre...

Page 137: ...p cialement con ue pour le type de chemin e utilis Un ramoneur qualifi peut fournir ce service Il est galement conseill d inspecter de nettoyer et si n cessaire de r parer la totalit du syst me avant...

Page 138: ...po le s teint et la mention E2 s affiche sur l cran deux chiffres Le po le doit s arr ter compl tement avant de pouvoir tre red marr CHAMBRES INT RIEURES Pot de combustion Retirez et nettoyez p riodiq...

Page 139: ...le voyant vert s allume 3 Ajustez la vitesse d alimentation au r glage souhait en appuyant sur le bouton Avance du niveau de chaleur Si le feu ne d marre pas dans 12 minutes appuyez sur Marche Arr t...

Page 140: ...inf rieur 300 parties par million Les granul s mous contenant une quantit excessive de sciure de bois en vrac qui ont t ou sont mouill s r duiront les performances Rangez vos pellets dans un endroit...

Page 141: ...entre le r glage pr s lectionn de la plage de chaleur d sir e 1 5 et le r glage de la plage de chaleur minimale de 1 Le T Stat n allumera ni ne teindra le po le Lorsque la temp rature ambiante souhai...

Page 142: ...de chaleur Cependant cette vitesse peut tre r gl e manuellement en appuyant sur les fl ches haut et bas du ventilateur de tirage Draft Fan Lorsque le bouton Draft Fan ventilateur de tirage est appuy...

Page 143: ...ant une dur e suffisante le pot de combustion se remplira avec trop de combustible et le feu s touffera Trop d air provoquera une flamme hyperactive ou agressive La flamme dans cette situation est g n...

Page 144: ...de cong re Cette m me installation peut tre utilis e si votre chauffe eau est en dessous du niveau du sol en ajoutant simplement la section de nettoyage et tuyau vertical int rieur jusqu ce que le ni...

Page 145: ...re garantie ECHAPPEMENT HORIZONTALES INSTALLATION 1 Localisez votre po le granul s dans un endroit qui r pond aux exigences de ce manuel mais dans une zone o il ne g ne pas la charpente de la maison l...

Page 146: ...volantes et pour permettre le nettoyage p riodique du syst me d chappement Les coudes 90 degr s accumulent les cendres volantes et la suie r duisant ainsi le d bit d chappement et les performances du...

Page 147: ...t doit tre install l aide d un coupe feu de plafond certifi et d un chapeau de pluie Lors du d m nagement de votre maison mobile toute ventilation ext rieure doit tre enlev e pendant le d placement de...

Page 148: ...tre suffisamment grand pour s tendre sur au moins 6 po 153 mm l avant 6 po 153 mm de chaque c t et 1 po 26 mm derri re le po le La protection du plancher doit s tendre sous et 2 po 51 mm de chaque c t...

Page 149: ...E PRISE ET NE COUPEZ PAS LA FICHE DE TERRE N ACHEMINEZ PAS LE CORDON LECTRIQUE SOUS DEVANT OU SUR LE PO LE NE FAITES PAS COURIR LE CORDON LECTRIQUE DANS LES ZONES DE PASSAGE ET NE LE COINCEZ PAS SOUS...

Page 150: ...n date d inspection du syst me de ventilation existant ___________________________________________________________________ MISE EN SERVICE Confirmer l installation du tapis de foyer conform ment aux i...

Page 151: ...let peut effectuer le taux r el d alimentation en carburant et de br ler fois Taux d alimentation en carburant peut varier par autant que 20 Utiliser PFI carburant list pour de meilleurs r sultats Tem...

Page 152: ...fortune lors de l installation de ce radiateur Contactez les responsables locaux du b timent ou des pompiers pour conna tre les permis les restrictions et les exigences d installation dans votre r gio...

Page 153: ...ials about permits restrictions and installation requirements in your area NEVER OPERATE THIS PRODUCT WHILE UNATTENDED CAUTION Please read this entire manual before you install or use your new room he...

Page 154: ...lding or fire officials about permits restrictions and installation requirements in your area NEVER OPERATE THIS PRODUCT WHILE UNATTENDED CAUTION Please read this entire manual before you install or u...

Page 155: ...of components not supplied with appliance or any other components not expressly authorized and approved by USSC 8 modification of the appliance not expressly authorized and approved by USSC in writin...

Page 156: ...autoris es et approuv es par crit par USSC et ou 9 les interruptions ou fluctuations de l alimentation lectrique de l appareil Composants d vacuation des gaz composants de l tre ou accessoires utilis...

Page 157: ...fire officials about permits restrictions and installation requirements in your area NEVER OPERATE THIS PRODUCT WHILE UNATTENDED CAUTION Please read this entire manual before you install or use your...

Page 158: ...of components not supplied with appliance or any other components not expressly authorized and approved by USSC 8 modification of the appliance not expressly authorized and approved by USSC in writing...

Page 159: ...utoris es et approuv es par crit par USSC et ou 9 les interruptions ou fluctuations de l alimentation lectrique de l appareil Composants d vacuation des gaz composants de l tre ou accessoires utilis s...

Page 160: ......

Page 161: ......

Page 162: ......

Page 163: ...Appendix C...

Page 164: ...8 432 5 988 5 477 8 510 6 105 5 596 0 998 0 993 0 992 Factor Deviation From Average 0 998 0 993 0 992 Calculations 1 Deviation Average value for all runs current run value 2 Vstd x Std x Pbar Pstd 13...

Page 165: ...ing inH2O Difference Reference UUT Error of Full Range 0 0 0 6 0 54 0 54 0 0 0 0 6 1 2 0 90 0 91 0 01 0 3 1 2 1 8 1 56 1 57 0 01 0 3 1 8 2 4 1 94 1 97 0 03 1 0 2 4 3 0 2 68 2 72 0 04 1 3 Acceptable to...

Page 166: ...eading inH2O Difference Reference UUT Error of Full Range 0 0 0 2 0 17 0 17 0 0 0 0 2 0 4 0 36 0 36 0 0 0 0 4 0 6 0 51 0 51 0 0 0 0 6 0 8 0 63 0 63 0 0 0 0 8 1 0 0 98 0 98 0 0 0 Acceptable tolerance i...

Page 167: ...8 5 302 7 473 5 095 5 298 7 439 1 004 1 001 1 001 Factor Deviation From Average 1 004 1 001 1 001 Calculations 1 Deviation Average value for all runs current run value 2 Vstd x Std x Pbar Pstd 13 6 x...

Page 168: ...eading inH2O Difference Reference UUT Error of Full Range 0 0 0 6 0 53 0 53 0 0 0 0 6 1 2 1 06 1 06 0 0 0 1 2 1 8 1 43 1 43 0 0 0 1 8 2 4 1 95 1 97 0 02 0 7 2 4 3 0 2 64 2 67 0 03 1 0 Acceptable toler...

Page 169: ...fference Reference UUT Error of Full Range 0 0 0 2 0 178 0 180 0 002 0 2 0 2 0 4 0 371 0 386 0 015 1 5 0 4 0 6 0 558 0 562 0 004 0 4 0 6 0 8 0 675 0 680 0 005 0 5 0 8 1 0 0 922 0 917 0 005 0 5 Accepta...

Page 170: ...8 133 7 482 5 384 8 132 7 488 0 997 0 997 0 996 Factor Deviation From Average 0 997 0 997 0 996 Calculations 1 Deviation Average value for all runs current run value 2 Vstd x Std x Pbar Pstd 13 6 x TD...

Page 171: ......

Page 172: ......

Page 173: ...Barometer mbar 6 2E 01 1013 0 1005 8 1005 1021 mbar Remarks Many factors may cause the unit to drift out of calibration before the recommended due date Any reported error is the absolute value between...

Page 174: ......

Page 175: ......

Page 176: ...and Technology Three point mounting dual leveling adjustment and circular level vial assure rapid setup Durablock precision machined acrylic plastic gage body Sensitive 0 50 microamp D C meter acts a...

Page 177: ...a free run ning multivibrator operating at a frequency of approximately two kilohertz Completion of the A C circuit activates a bridge rectifier which provides the signal for indication on a sensitive...

Page 178: ...he point out of the fluid by turning the micrometer barrel counter clockwise to a reading of 010 or more Again watch the meter and this time lower the point by turning the micrometer barrel The point...

Page 179: ...n continues to be sluggish replace the size AA 1 5 volt battery Replace the battery at least once a year to avoid deterioration of battery and damage to gage Leakproof alkaline battery is recom mended...

Page 180: ...E 01 Raw Data 4535 92370000 4536 1022299 0 1785299 0 0000000 0 0000000 g Remarks Many factors may cause the unit to drift out of calibration before the recommended due date Any reported error is the a...

Page 181: ......

Page 182: ......

Page 183: ...inal Asset No N A Range Max Capacity Readability d 1 1000 lb 0 02 lb Procedure Calibration Guideline ASTM E898 20 METTLER TOLEDO Work Instruction 30260953 This calibration certificate including proced...

Page 184: ...N A 500 02 lb 6 N A 500 02 lb N A 0 010 lb Standard Deviation The results of this graph are based upon the absolute values of the differences from the mean value As Left The d in the graph represents...

Page 185: ...500 00 lb 0 00 lb 0 10 lb 2 4 750 lb 750 00 lb 0 00 lb 0 15 lb 2 5 1000 lb 1000 00 lb 0 00 lb 0 17 lb 2 05 6 750 lb 750 00 lb 0 00 lb 0 15 lb 2 7 500 lb 500 00 lb 0 00 lb 0 10 lb 2 8 250 lb 250 00 lb...

Page 186: ...ds The weights were calibrated and certified by an accredited calibration laboratory Weight Set 1 NIST NIST F Weight Set No 182 50 s 25 s Date of Issue 25 Jun 2019 Certificate Number OR 19 186 F Calib...

Page 187: ...for the evaluation of the measurement uncertainty in use 10 0 10 6 K Temperature range on site for the evaluation of the measurement uncertainty in use 10 K Linearization of Uncertainty Equation Rang...

Page 188: ...4 Test Load From To Tolerance 0 00 lb 0 00 lb 0 005 lb 0 02 lb 10 00 lb 0 01 lb 10 02 lb 40 00 lb 0 02 lb 40 02 lb 80 00 lb 0 03 lb 80 02 lb 1000 00 lb 0 05 lb As Found As Left Tolerance Eccentricity...

Page 189: ...Appendix E...

Page 190: ...anufactured by other suppliers and vendors such as gaskets are inspected upon receipt into the factory prior to release for production of a heater Inspection frequency will be conducted at a rate of e...

Page 191: ...power performance on the K list Non Conformities for Corrective Action Document any non conformities that require corrective action Page 1 of 1 Approved By John Voorhees Initial Release Date 01 17 201...

Page 192: ...1 1 2 2 3 3 4 4 A A B B A B C...

Page 193: ...HEREIN IS PROPRIETARY TO U S STOVE COMPANY THIS DATA SHALL NOT BE DUPLICATED TRANSFERRED MADE AVAILABLE OR USED BY ANY THIRD PARTY FOR ANY PURPOSE EXCEPT WHEN SPECIFICALLY AUTHORIZED IN WRITING BY U...

Page 194: ...NLESS TDA 12 15 2021 1 1 5 1 OF 1 SHEET 2020 United States Stove Company ALL RIGHTS RESERVED THE DATA CONTAINED HEREIN IS PROPRIETARY TO U S STOVE COMPANY THIS DATA SHALL NOT BE DUPLICATED TRANSFERRED...

Page 195: ...1 1 25 1 OF 1 SHEET 2022 United States Stove Company ALL RIGHTS RESERVED THE DATA CONTAINED HEREIN IS PROPRIETARY TO U S STOVE COMPANY THIS DATA SHALL NOT BE DUPLICATED TRANSFERRED MADE AVAILABLE OR U...

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