Unitary products group AHV8 UH Installation Manual Download Page 8

271001-UIM-A-0407

8

Unitary Products Group

SECTION III: FILTERS

FILTER INSTALLATION

All applications require the use of an internal or external filter. Filter(s)
and the filter retainer are not provided on all models Some models are
shipped with a high velocity filter that must be field installed. A field-sup-
plied external filter and filter retainer hardware must be provided if the
filter and the filter retainer are not shipped with the furnace. Refer to
Table 5 for the recommended filter size.

SIDE RETURN - EXTERNAL INSTALLATION

Locate and knock out the square corner locators. These indicate the
size of the cutout to be made in the furnace side panel. Refer to Figure 4.

Install the side filter rack following the instructions provided with that
accessory. If a filter(s) is provided at another location in the return air
system, the ductwork may be directly attached to the furnace side
panel.

IMPORTANT: 

Some accessories such as electronic air cleaners and

pleated media may require a larger side opening. Follow the instruc-
tions supplied with that accessory for side opening requirements. Do
not cut the opening larger than the dimensions shown in Figure 1.

HORIZONTAL APPLICATION

Horizontal Filters

All filters and mounting provision must be field supplied. Filters(s) may
be located in the duct system external to the furnace or in a return filter
grille(s). Filters(s) may be located in the duct system using an external
duct filter box attached to the furnace plenum. Any branch duct (rectan-
gular or round duct) attached to the plenum must attach to the vertical
plenum above the filter height. The use of straps and / or supports is
required to support the weight of the external filter box.

IMPORTANT: 

Air velocity through throwaway type filters must not

exceed 300 feet per minute (91 m/min). All velocities over this require
the use of high velocity filters. Refer to Table 15.

SECTION IV: GAS PIPING

GAS SAFETY

IMPORTANT: 

Plan your gas supply before determining the correct gas

pipe entry. Use 90-degree service elbow(s), or short nipples and con-
ventional 90-degree elbow(s) to enter through the cabinet access holes.

GAS PIPING INSTALLATION

Properly sized wrought iron, approved flexible or steel pipe must be
used when making gas connections to the unit. If local codes allow the
use of a flexible gas appliance connection, always use a new listed con-
nector. Do not use a connector that has previously serviced another gas
appliance.
Some utility companies or local codes require pipe sizes larger than the
minimum sizes listed in these instructions and in the codes. The fur-
nace rating plate and the instructions in this section specify the type of
gas approved for this furnace - only use those approved gases. The
installation of a drip leg and ground union is required. Refer to Figures 6
and 7.

TABLE 5: 

Filter Sizes

Cabinet Size

Side (in)

Side (cm)

Bottom (in) Bottom (cm)

A

16 x 25

40.6 x 64.0

14 x 25

35.6 x 64.0

B

16 x 25

40.6 x 64.0

16 x 25

40.6 x 64.0

C

(2) 16 x 25 (2) 40.6 x 64.0

20 x 25

50.8 x 64.0

D

(2) 16 x 25 (2) 40.6 x 64.0

20 x 25

50.8 x 64.0

 FIGURE 4:  

Side Return Cutout Markings

All installations must have a filter installed.

FRONT OF
FURNACE

CORNER
MARKINGS

An overpressure protection device, such as a pressure regulator,
must be installed in the gas piping system upstream of the furnace
and must act to limit the downstream pressure to the gas valve so it
does not exceed 0.5 PSI (14" w.c. (3.48 kPa). Pressures exceeding
0.5 PSI (14” w.c. (3.48 kPa) at the gas valve will cause damage to
the gas valve, resulting in a fire or explosion or cause damage to
the furnace or some of its components that will result in property
damage and loss of life.

 FIGURE 5:  

Gas Valve

 FIGURE 6:  

Upflow Gas Piping

INLET

WRENCH
BOSS

INLET
PRESSURE
PORT

ON OFF
SWITCH

LOW STAGE REGULATOR
ADJUSTMENT

OUTLET

OUTLET
PRESSURE
PORT

VENT
PORT

HIGH STAGE REGULATOR
ADJUSTMENT

EXTERNAL MANUAL
SHUTOFF VALVE

TO GAS
SUPPLY

TO GAS
SUPPLY

GROUNDED JOINT UNION
MAY BE INSTALLED
INSIDE OR OUTSIDE UNIT.

DRIP
LEG

Summary of Contents for AHV8 UH

Page 1: ...ited to building electrical and mechanical codes LIST OF SECTIONS SAFETY 1 DUCTWORK 4 FILTERS 8 GAS PIPING 8 ELECTRICAL POWER 10 VENT SYSTEM 14 SAFETY CONTROLS 19 START UP AND ADJUSTMENTS 20 WIRING DI...

Page 2: ...s from combustible materials as listed under Clearances to Combustibles in Table 1 Provide clearances for servicing ensuring that service access is allowed for both the burners and blower These models...

Page 3: ...ed Never store items such as the following on near or in contact with the fur nace 1 Spray or aerosol cans rags brooms dust mops vacuum cleaners or other cleaning tools 2 Soap powders bleaches waxes o...

Page 4: ...erates at the specified external static pressure and within the air temperature rise specified on the nameplate Table 2 is a guide for determining whether the rectangular duct system that the furnace...

Page 5: ...supply plenum On all installations without a coil a removable access panel is recommended in the outlet duct such that smoke or reflected light would be observable inside the casing to indi cate the...

Page 6: ...floor support with required service accessibility IMPORTANT If an external mounted filter rack is being used see the instructions provided with that accessory for proper hole cut size HORIZONTAL MODEL...

Page 7: ...removed and a new plenum installed that is the proper size for the new furnace Attach the return plenum to the furnace inlet duct flanges This is typi cally through the use of S cleat material when a...

Page 8: ...IV GAS PIPING GAS SAFETY IMPORTANT Plan your gas supply before determining the correct gas pipe entry Use 90 degree service elbow s or short nipples and con ventional 90 degree elbow s to enter throu...

Page 9: ...ing The gas valve body is a very thin casting that cannot take any external pressure Never apply a pipe wrench to the body of the gas valve when installing piping A wrench must be placed on the octag...

Page 10: ...er must take every precaution to insure that the furnace has been converted to the proper gas orifice size when the furnace is installed Do not attempt to drill out any orifices to obtain the proper o...

Page 11: ...ty is corrected Refer to FURNACE DIAGNOSTICS section of the User s Information Maintenance Service Manual provided with this furnace for symptoms of reversed power supply polarity LOW VOLTAGE CONTROL...

Page 12: ...Stage Cool Y2 Second Stage Cool W2 Second Stage Heat G Fan R 24 Volt Hot W First Stage Heat Y1 First Stage Cool R 24 Volt Hot Y Y2 Single Second Stage Cool Y2 Second Stage Cool W2 Second Stage Heat G...

Page 13: ...versing Valve Energized in Cool O Reversing Valve Energized in Cool O Reversing Valve Energized in Cool Y2 Second Stage Heat Cool DHM Dehumidistat HUM Dehumidification Open on Humidity Rise Y2 Second...

Page 14: ...ssory Connections FIGURE 12 Vent Termination 115 VOLT HUMIDIFER 115 VOLT ELECTRONIC AIR CLEANER EAC HOT HUM HOT BLK WHT EAC HUM NEUTRALS SWITCHED CIRCUITS BLK WHT LOWEST DISCHARGE OPENING LISTED CAP L...

Page 15: ...the authority having jurisdiction Venting into an unlined masonry chimney or concrete chimney is prohibited Whenever possible B 1 metal pipe should be used for venting Where use of an existing chimne...

Page 16: ...nd from any direction will not create a positive pressure in the vicinity of the vent FIGURE 17 Home Layout L E D B V V V X V B V J X B B B V V F V C B X V I V G H A M K OPERABLE FIXED CLOSED VENT TER...

Page 17: ...obtain proper air for combus tion and ventilation in confined spaces Combustion Air Source From Outdoors The blocking effects of louvers grilles and screens must be given con sideration in calculatin...

Page 18: ...el of the appliance Refer to COMBUSTION AIR SOURCE FROM OUTDOORS and VENT AND SUPPLY AIR SAFETY CHECK in these instructions for additional information and safety check procedure 2 The duct shall be ei...

Page 19: ...ustion air blower heat exchanger or a blocked vent pipe connection Corrective action is required These are manual reset controls that must be reset before operation can continue PRESSURE SWITCHES This...

Page 20: ...in w c 0 3 73 kPa in order to measure the gas line and the manifold pressures 4 You will need a 3 32 Allen wrench for the pressure port plugs in the gas valve 5 You will need 2 pieces of 1 8 0 3 cm ID...

Page 21: ...at the gas meter times a barometric pressure and temperature correction factor of 0 960 times 3600 then divided by the time it took to measure 0 10 m3 of gas from the gas meter For Propane LP Gas mul...

Page 22: ...h low and high have been calibrated at the factory Additional pressure adjustment should not be necessary If adjustment is necessary set to the following specifications After adjustment check for gas...

Page 23: ...eed to the other Tap B is the humid profile This profile is best suited for installations where the humidity is frequently very high during cooling season such as in the southern part of the country O...

Page 24: ...pressure switch or miswiring 3 RED FLASHES This indicates the normally open pressure switch contact did not close after the inducer was energized This could be caused by a number of problems faulty i...

Page 25: ...ry the LED will flash two green flashes To clear the memory push the LAST ERROR button and hold it for more than five seconds The LED will flash three green flashes when the memory has been cleared th...

Page 26: ...47 5 30 9 47 5 30 9 1540 1001 1540 1001 C B 43 6 28 3 43 6 28 3 1440 936 1440 936 B C 40 8 26 5 40 8 26 5 1320 858 1320 858 D B 37 4 24 3 37 4 24 3 1400 910 1400 910 C A 39 6 25 8 39 6 25 8 1200 780 1...

Page 27: ...stem static from 0 60 w c 150 Pa and divide this by 0 1 w c 25 Pa 0 68 170 Pa 0 60 150 Pa 0 08 20 Pa 0 08 20 Pa 0 1 25 Pa 0 8 Multiply this by 2 to obtain the percentage reduction in airflow 0 8 x 0 0...

Page 28: ...Printed in U S A 271001 UIM A 0407 Copyright by York International Corp 2007 All rights reserved Supersedes 167187 UIM C 0806 Unitary 5005 Norman Product York OK Group Drive 73069 SECTION IX WIRING D...

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