3-1
(Chapter Two) to ease shifter or throttle
removal.
11. Carefully remove the heat shrink tubing
from the top of the cable shroud, and clip
the cable tie. Note how tightly the cable
tie sits around the shroud and cables. A
new cable tie will have to be tightened to
the same diameter.
12. Slide the brake lever from the handle-
bar end. Carefully pull the brake switch
wire until the connector and string emerge
from the frame cutout at the steering
head.
13. Pull the wire and string through the
cable shroud. Untie the string from the
switch connector and remove the brake
lever assembly. Leave the string in place
within the shroud and frame.
Installation
1. Slide the new brake lever onto the end
of the handlebar.
2. Slip a new piece of heat shrink tubing
over the top of the cable shroud.
3. Tie the string to the connector at the
end of the brake switch wire.
BRAKE LEVER
Removal
1. Note the position of the throttle or the
shifter relative to its handlebar grip. If nec-
essary, measure the gap between the
item and its handlebar grip or make a
drawing so these components can be
reinstalled with the proper positioning and
orientation. Also note the orientation of
the handlebar within the handlebar stem.
2. Remove the battery from the battery
compartment (Chapter Seven).
3. Disconnect the halves of the left or right
brake switch connector.
4. Tie a string to the brake-lever half of the
connector. Make sure the string is long
enough to run through the frame. It will be
used to pull the new switch wire through
the frame.
5. At the brake lever, loosen the adjuster
locknut (A,
Figure 1
) and turn the adjuster
barrel (B) from the brake lever.
6. Turn the adjuster barrel and the locknut
until their slots align with the slot in the
brake lever housing.
7. Pull the cable housing from the adjuster
barrel (B,
Figure 1
), and slide the inner wire
(C) through the slots in the lever housing,
adjuster barrel and locknut.
8. Press the brake lever toward the handle-
bar, and disconnect the inner wire end (A,
Figure 2
) from the anchor (B) on the brake
lever.
9. Remove the handlebar grip and grip
spacer from the handlebar end.
10. Loosen the set screw, and remove the
shifter or the throttle from the handlebar
end. If necessary, remove the handlebar
Chapter Three
BRAKES
A
B
FIG. 1
C
Summary of Contents for A2B Metro
Page 1: ...TM A2B Metro Service Manual TM clean mobility technology A2B Metro Service Manual...
Page 2: ......
Page 6: ......
Page 12: ......
Page 18: ......
Page 28: ......
Page 36: ......
Page 40: ......
Page 46: ...Chapter Seven 7 6...
Page 47: ......