Ulma 3000 TCA Installation And Maintenance Manual Download Page 9

 

chimney. This is the task of the installer to control at the installation.                   
If the chimney is already equipped with a chimney damper this should be completely open at pellet firing. If 
possible lock this in some way in open position.                                 

We recommend installation of draft limiter (Back draft door)                   

The draft limiter shall at installation be adjusted by the installer of approx. -0,10/- 0.15 hPa under pressure. 
The draft limiter also helps ventilate the chimney and minimize the risk of condensate problems. We 
recommend that it is mounted on the flue pipe out from the boiler. It should be placed so that flue gas 
measurements could be made before the draft limiter.           

Flue gas thermometer  

Provide your installation with a flue gas thermometer. Here you can easily see when the temperature rises 
and it is time to clean the installation. Suitable temperature rising is approx. 40-50 degrees. But you should 
also overlook the capacity of the boiler on hearth and convection part to take care of the ash amount in good 
time. The tighter intervals give better fuel economy and efficiency.          

Flue gas analysis  

At installation the unit should always be adjusted with a flue gas instrument and not only with help from the 
human eye. When the burner is in place and has been trimmed in with a flue gas instrument a print of the 
control measurements of the installer should be made. You should be able to read values like CO, O2, CO2, 
combustion efficiency, draft, flue gas temperature etc. This analysis should also be made in writing in the two 
forms that you find at the end of this manual. One of them you keep and one should be sent to ULMA AB in 
Svenljunga. If this is not followed the warranty part of the burner is not valid.     

Goal values:

 

CO2 : 11,5 -13,5 % 
CO :10 - 300 ppm 
NOx  80- 100ppm 
O2 : 6,5- 8,5 % 
hPa : -0,10 / -0,15 (draft) 
Combustion efficiency (average): 90-95% 

Fuel quality     

The burner can handle most kinds of wood pellets between 6-8mm. At change of pellet deliverer the burner 
should be adjusted with a flue gas instrument. We also recommend one flue gas analysis per year to have a 
better control over the combustion.                       

Accumulator tank 

It could be favorably to use an accumulator tank connected to the boiler since it gives longer operation times 
on the burner and therefore better efficiency. But it is not financially sustainably to install an accumulator tank 
in connection with the installation of the burner if you e.g. will not have a solar installation or choose to mount 
the burner as a complement in a wood boiler.             

Maintenance of the burner 

 
 At least 2 times per year the burner should be taken apart and the outer burner pipe separated from the 
inner, since ash wastes is collected and sinter material that should be removed.     
 
 

                                                   

 

                                                         Replace the endstop 

 

                             Demount the burner according to the pictures on page 16 and 17.

 

 

 

        1.Get the endstop and the inner        2. Use a pliers or similiar to     3. Use a tool to lock the endstop  
.           chamber unit.                                   press  the endstop in the hole.                                       

 
 

 

Then remount the reverse order as illustrated on page 16 and 17.. 

Summary of Contents for 3000 TCA

Page 1: ...1 INSTALLATION AND MAINTENANCE OF ULMA 3000 TCA 30kW...

Page 2: ...r 15 6 Wiring Diagram 18 7 Fault diagnosis schedule 19 8 Data and service information 19 9 Warranty conditions 20 10 Information to the installer 20 11 Test Record 21 12 Installation certificate Custo...

Page 3: ...r a volume of approx 2 dl Less quantity gives problems at ignition of the fuel and can create wood gas in the hearth of the boiler that then gives wood gas puffs if when the fuel is ignited in the bur...

Page 4: ...ed air cleaning Pellet break In the lower part in the fall shaft we have placed a cat door that works as a break and place the fuel on the right place in front of the ignition element The end stop als...

Page 5: ...is mounted and possible packing of the boiler is made the auger should be mounted Fasten the auger with the enclosed chain in the ceiling Before the auger and the burner are mounted together see the...

Page 6: ...he plastic pipe and the metal inlet with the enclosed screw 5 Get the auger engine 6 Also the T pipe that is enclosed in the kit 7 Mount mounting plate auger and thread the auger spiral against the en...

Page 7: ...en inflammable and can also cause risk of explosion The door to the boiler room should always be closed so that the room can work as a fire cell Pellet storage The storage should be designed so that t...

Page 8: ...difference between given effect between oil and wood If the difference does not go over 10kw the pellet burner should be placed in the wood door if it is possible to open the door with the burner mou...

Page 9: ...like CO O2 CO2 combustion efficiency draft flue gas temperature etc This analysis should also be made in writing in the two forms that you find at the end of this manual One of them you keep and one s...

Page 10: ...feed auger with pellets before it is connected to the burner by connecting the connection cable of the burner to the auger Let it run for a couple of minutes after it has been filled approx 10 15min...

Page 11: ...save data Chosen value is saved with button menu ok Menu two mostly handles the time for the start dose Here you choose how many seconds the auger takes to feed 150gr to the optimal start dose we rec...

Page 12: ...vel In the next menu you can read the effect of the burner Therefore the measured weight volume of the start dose is important in the whole context since the effect is measured after this and so is th...

Page 13: ...t and give higher fuel consumption Therefore we recommend a hysteresis of minimum10degrees difference The control system also keeps track of some history that could me useful to the installer at servi...

Page 14: ...earest retailer installer or ULMA AB When the alarm fuel fault is shown on the display there can be many reasons to this 1 Make sure there are pellets in the storage 2 Make sure that the auger engine...

Page 15: ...THE BURNER SHALL ACCORDING TO LAW BE CONNECTED TO AN EXTERNAL OVERHEATING PROTECTION WITH MANUAL RESET Level sensor As an extra option you can order your new burner with a level sensor for the pellet...

Page 16: ...16 Follow the instructions for manually cleaning 1 Loosen cables 2 Press catch before pulling out temp sensor connector 3 Unscrew the cover 4 Lift off the cover...

Page 17: ...7 Pill out the inner chamber unit 8 Clean all combustion holes 10 N B When the inner chamber unit remounts must be mounted two guide pins placed in holes on the burner Then remount the reverse order...

Page 18: ...18 Wiring diagram...

Page 19: ...ips Overheating on display Too bad draft in the boiler Sweep the boiler Data and Service information Safety regulations The product is CE marked which means that it fulfills all prescribed requirement...

Page 20: ...icate has been sent to ULMA AB no later than 2 weeks after installation Yearly service should be made and service reports should be able to be shown at possible complaint Otherwise no warranties are v...

Page 21: ...____________ 3 Functional inspection photo conductive cell 4 Functional inspection temperature sender 5 Start up of burner control of ignition unit screw engine exit 6 Electricity setting of screw eng...

Page 22: ...asurement protocol Control of storage pellets feeding The way of the fuel Control of the hose between and feed auger burner unit fall shaft break door in burner Measured start dose Give amount gram Do...

Page 23: ...ed in the measurement protocol Control of storage pellets feeding The way of the fuel Control of the hose between and feed auger burner unit fall shaft break door in burner Measured start dose Give am...

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