UES perfectMelt Operating Instructions Manual Download

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UES AG · Breuerhofstr. 48 · 47807 Krefeld

Tel.: +49 (0) 2151-72950 · Fax: +49 (0) 2151-729578 · [email protected] · www.ues-

ag.net

The following harmonised standards have been

The following harmonised standards have been applied:

applied:

EN 55011:2009/A1:2010

Industrial, scientific and medical equipment – Radio
disturbance– Value limits and methods of measurement
(CISPR 11:2009/A1:2010)

EN 60204-1:2006/A1:2009

Machinery safety – Electrical equipment of machines –
Part 1: General requirements (IEC 60204-1:2005/A1:2008)

EN 60204-1:2006/A1:2009

Machinery safety – Electrical equipment of machines –
Part 1: General requirements (IEC 60204-1:2005/A1:2008)

EN 60204-1:2006/AC:2010

Machinery safety – Electrical equipment of machines –
Part 1: General requirements (IEC 60204-1:2005
[modified])

EN 60204-1:2006/AC:2010

Machinery safety – Electrical equipment of machines –
Part 1: General requirements (IEC 60204-1:2005
[modified])

EN 60204-1:2006

Machinery safety – Electrical equipment of machines –
Part 1: General requirements (IEC 60204-1:2005
[modified])

EN 60204-1:2006

Machinery safety – Electrical equipment of machines –
Part 1: General requirements (IEC 60204-1:2005
[modified])

EN 61000-6-2:2005/AC:2005

Electromagnetic compatibility (EMC) – Part 6-2: Generic
standards – Immunity for industrial environments (IEC
61000-6-2:2005)

EN 61000-6-2:2005/AC:2005

Electromagnetic compatibility (EMC) – Part 6-2: Generic
standards – Immunity for industrial environments (IEC
61000-6-2:2005)

EN 61000-6-2:2005

Electromagnetic compatibility (EMC) – Part 6-2: Generic
standards – Immunity for industrial environments (IEC
61000-6-2:2005)

EN 61000-6-2:2005

Electromagnetic compatibility (EMC) – Part 6-2: Generic
standards – Immunity for industrial environments (IEC
61000-6-2:2005)

EN 61000-6-4:2007/A1:2011

Electromagnetic compatibility (EMC) – Part 6-4: Generic
standards – Interference emission for industrial
environments (IEC 61000-6-4:2006/A1:2010)

EN 61000-6-4:2007/A1:2011

Electromagnetic compatibility (EMC) – Part 6-4: Generic
standards – Interference emission for industrial
environments (IEC 61000-6-4:2006/A1:2010)

EN 61000-6-4:2007

Electromagnetic compatibility (EMC) – Part 6-4: Generic
standards – Interference emission for industrial
environments (IEC 61000-6-4:2006)

Summary of Contents for perfectMelt

Page 1: ...Operating Instructions perfectMelt Hot glue system...

Page 2: ...9 Application head connection 10 Add glue 10 Service 11 Commissioning 13 Setting the pump pressure 14 Automatic pressure release 14 Individual settings 15 Menu overview 16 Pump 16 Options 17 Service...

Page 3: ...sive application In other words depending on the application the adhesive systems are incorporated into production or packaging machines and as such are part of the equipment In the operation of adhes...

Page 4: ...produce toxic fumes that have to be extracted The hot melt adhesive application equipment may not be operated under the following circumstances In the vicinity of volatile substances or explosive mate...

Page 5: ...neral safety information Information regarding compliance with the Safety Information for adhesives and other equipment Special instructions may follow Warning about hot surfaces Machine parts may hav...

Page 6: ...t system The hot glue is melted in the tank Your perfectMelt has two adjustable heating zones the tank t1 and the manifold block t2 distribution block to connect the hot glue hoses The pump places the...

Page 7: ...51 729578 info ues ag net www ues ag net 7 One or more modules are bolted onto the supply block The modules open and close by air control via a solenoid valve For standard modules screwable vents are...

Page 8: ...mbly and mounting of the tank system Assembly and mounting of the tank system Warning To prevent injury caused by falling the tank system has to be firmly screwed together with the production machine...

Page 9: ...s connected directly in the control box Please only use the provided and designated terminals Only use the lines with the appropriate wire size as a feed For the performance data please refer to the t...

Page 10: ...r is not expected to occur Add glue Add glue Add glue Add glue Caution When refilling the glue any spouting hot glue can cause injuries In any case observe the safety regulations for handling melted a...

Page 11: ...input field Confirm this by pressing ENTER The display then automatically jumps back to the so called Overview after a few seconds All the important information is displayed here during operation In a...

Page 12: ...yed in green As soon as the ready signal is activated the entire display switches to green You can therefore already see from a distance that your system is ready If there is still a problem the corre...

Page 13: ...ystem on via the one hand safety input wheel Hold this down until the system likewise switches to the on line mode After a few seconds the display jumps to the Overview display Set the appropriate tem...

Page 14: ...matic pressure release omatic pressure release Upon removal of the air supply to the hot glue system a safety valve opens and pressure in the hydraulic circuit is released When using this function ple...

Page 15: ...consist of 4 fields which are constructed as follows In these areas you can customise your settings and adapt them to your needs Caution In the Setting area you can define your settings simply by usi...

Page 16: ...ing Setting Setting Setting Description Description Description Description Dea Man Auto Deactivate Manual Automatic 0 120 min Pump released only after the delay time Off On Activating the pump only p...

Page 17: ...g net www ues ag net Setting Setting Setting Setting Description Description Description Description xx xx xx xx xxxx current time current date Mon Sun On Standby Off Input of the starting time time O...

Page 18: ...49 0 2151 729578 info ues ag net www ues ag net Setting Setting Setting Setting Description Description Description Description NI120 PT100 NTC FeCu Selection of the sensor type of channels 0 250 Max...

Page 19: ...on Description Description Description On Off activate deactivate the format 1 4 Switching on the channel boards Format selection Format selection Format selection Format selection CH3 CH4 CH5 CH6 CH7...

Page 20: ...ly disabled Timer Timer Timer Timer The Standby times are recorded in your timer program week program The Standby times are recorded in your timer program week program The Standby times are recorded i...

Page 21: ...vers those parts of the body that can be reached by splashes of hot adhesive or that come in contact with hot parts Set the operating pressure of the adhesive to zero before performing any work In add...

Page 22: ...s reduced after the air pressure has been disconnected When working on the adhesive application system follow the safety regulations for handling hot media The following steps have to be conducted Set...

Page 23: ...he following steps have to be conducted Set the working temperature and wait until the desired temperature is shown on the display Remove the tank filter cover Unscrew the complete filter Remove the c...

Page 24: ...new glue into the tank and set the temperatures for the material hoses down to about 90 C so that the glue becomes more viscous Loosen the hoses from the heads and hang them in a collection container...

Page 25: ...out and renew the glue Let out and renew the glue Let out and renew the glue Let out and renew the glue Draft at application head and or low ambient temperature Cover application head with Cover appl...

Page 26: ...rotective conductor Protective conductor 8 8 8 8 Sensor hose NI120 Sensor hose NI120 Sensor hose NI120 Sensor hose NI120 9 9 9 9 not assigned not assigned not assigned not assigned 10 10 10 10 not ass...

Page 27: ...noid valve for P14E pump 103702 1x Solenoid valve 24V DC 5 4 W1 8 4 2 way Switching electronics for P14E 119046 1x Board perfectMelt Solenoid M5 for switching 136585 1x Solenoid perfectMelt Tank filte...

Page 28: ...as the prevention and reduction of electronic waste through reuse According to the WEEE and the ElektroG manufacturers and importers of electrical equipment are not required to take their marketed dev...

Page 29: ...hofstr 48 47807 Krefeld Tel 49 0 2151 72950 Fax 49 0 2151 729578 info ues ag net www ues ag net 29 Electrical connections Electrical connections Electrical connections Electrical connections Main boar...

Page 30: ...9 0 2151 729578 info ues ag net www ues ag net 30 Mains connection Connection as a plug L1 L2 L3 N PE lockable removable The electrical conjunction to the network is made with these connections Connec...

Page 31: ...Channel Board 1 Hose 1 F2 Head 1 F4 Hose 2 F1 Head 2 F3 2 Channel Board 2 2 Channel Board 2 2 Channel Board 2 2 Channel Board 2 Hose 3 F2 Head 3 F4 Hose 4 F1 Head 4 F3 2 2 2 2 Channel Board 3 Channel...

Page 32: ...ing capacity 5 Conveying capacity 5 50 l h 50 l h 50 l h 50 l h 50 l h Viscosity range Viscosity range Viscosity range Viscosity range MaxPas MaxPas MaxPas MaxPas 6 6 6 6 Max 20 Max 20 Max 20 Max 20 M...

Page 33: ...mperature range Operating temperature range Operating temperature range Operating temperature range 50 50 50 50 195 C 195 C 195 C 195 C Over Over Over Over temperature off switch temperature off switc...

Page 34: ...000 W 14000 W Preliminary fuse tank manifold 4A 4A Preliminary fuse hose head 4A 4A Preliminary fuse L1 L2 L3 6 3A 16A Preliminary fuse control board 2A 2A perfect perfect perfect perfectMelt 20kg Mel...

Page 35: ...UES AG Breuerhofstr 48 47807 Krefeld Tel 49 0 2151 72950 Fax 49 0 2151 729578 info ues ag net www ues ag net 35 Main board item 13310...

Page 36: ...UES AG Breuerhofstr 48 47807 Krefeld Tel 49 0 2151 72950 Fax 49 0 2151 729578 info ues ag net www ues ag net 36...

Page 37: ...UES AG Breuerhofstr 48 47807 Krefeld Tel 49 0 2151 72950 Fax 49 0 2151 729578 info ues ag net www ues ag net 37 Pin assignment Pin assignment Pin assignment Pin assignment Klemme Terminal...

Page 38: ...UES AG Breuerhofstr 48 47807 Krefeld Tel 49 0 2151 72950 Fax 49 0 2151 729578 info ues ag net www ues ag net 38 Klemme Terminal...

Page 39: ...UES AG Breuerhofstr 48 47807 Krefeld Tel 49 0 2151 72950 Fax 49 0 2151 729578 info ues ag net www ues ag net 39 Tank board item 133511...

Page 40: ...48 47807 Krefeld Tel 49 0 2151 72950 Fax 49 0 2151 729578 info ues ag net www ues ag net 40 Pin assignment Pin assignment Pin assignment Pin assignment Klemme Terminal Connect terminal CN1 Tank board...

Page 41: ...ues ag net 41 2 Channel boards item 133512 Caution Please note that the number of channel boards depends on your type of system Find out what type of system you have purchased 2 Hose system 1 channel...

Page 42: ...UES AG Breuerhofstr 48 47807 Krefeld Tel 49 0 2151 72950 Fax 49 0 2151 729578 info ues ag net www ues ag net 42...

Page 43: ...UES AG Breuerhofstr 48 47807 Krefeld Tel 49 0 2151 72950 Fax 49 0 2151 729578 info ues ag net www ues ag net 43...

Page 44: ...UES AG Breuerhofstr 48 47807 Krefeld Tel 49 0 2151 72950 Fax 49 0 2151 729578 info ues ag net www ues ag net 44 Pin assignment Pin assignment Pin assignment Pin assignment Klemme Terminal...

Page 45: ...UES AG Breuerhofstr 48 47807 Krefeld Tel 49 0 2151 72950 Fax 49 0 2151 729578 info ues ag net www ues ag net 45 Klemme Terminal CN4 and CN5 have the same pin assignment...

Page 46: ...UES AG Breuerhofstr 48 47807 Krefeld Tel 49 0 2151 72950 Fax 49 0 2151 729578 info ues ag net www ues ag net 46 Connection scheme Connection scheme Connection scheme Connection scheme...

Page 47: ...on UES Tank system perfectMelt corresponds to the following essential requirements of the Directive see Annex List of requirements met according to Annex I of EC Machinery Directive 2006 42 EC The fol...

Page 48: ...uipment of machines Part 1 General requirements IEC 60204 1 2005 modified EN 60204 1 2006 Machinery safety Electrical equipment of machines Part 1 General requirements IEC 60204 1 2005 modified EN 610...

Page 49: ...sessment and risk reduction ISO 12100 2010 EN ISO 13732 1 2008 Ergonomics of the thermal environment Assessment procedure for human responses in the case of contact with surfaces Part 1 Hot surfaces I...

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