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TYCROP QuickPass QP300 Setup Manual Download Page 24

TYCROP Manufacturing Ltd.  

 

QuickPass Top Dresser Setup Manual  

Page 20 

 

 Maintenance Instructions 

15.

 

Slide the front idler roller under the belt. Place a 
spacer collar on each end of the shaft of the roller. 

NOTE – Measure both ends of the shaft to ensure that the 
roller is centered. 

 

W

ARNING

:

 

Keep your fingers clear when 

placing the roller.  
 

16.

 

Roll the front idler towards the tensioning bolt shaft 
roller. It should drop down into the guide, allowing 
you to install the tensioning bolts. 

17.

 

Thread the tensioning bolts into the idler roller shaft. 
The bolts may thread easier from one side of the shaft 
than the other (Figure 49). 

 

Figure 49: Thread tensioning bolts into roller shaft 

18.

 

Tighten the tensioning bolts until there is less than 
50 mm (2 in) of play in the belt. Do not use air tools. 
To confirm the amount of play, pull the belt up and 
away from the middle of the cartridge. 

19.

 

Place a mark on the belt and measure 98.75 cm 
(39½ in) and make another mark. Repeat this on the 
other side of the belt.  

20.

 

Tighten the tensioning bolts until the belt stretches 
3.13 mm (

⅛

 in). There should be 99.1 cm (39

⅝

 in) 

between the marks. (See next step if you have springs 
installed on your tensioning bolts.) 

21.

 

Tension both rods evenly, until the spring length 
measures 8.9 cm (3.5”) from the end of the cartridge 
to the end of the spring (Figure 49a). 

 

Figure 49a: Spring Length 8.9cm (3.5”) 

22.

 

Slide the belt cartridge back into the main body until 
the bolt holes line up with the frame holes (Figure 50).  

 

Figure 50: Slide belt cartridge back into main body 

23.

 

Apply “Never Seize” onto the shaft of the hydraulic 
motor. Slide the shaft into the drive roller. 

NOTE – Do not forget to put the key-way in the hydraulic 
motor’s shaft. 

24.

 

Tighten the two bolts holding the hydraulic motor into 
the frame. Run the belt to confirm that it is properly 
tensioned and tracking correctly. 

NOTE – You may have to tighten the belt after spreading 
the first load. Always tension the belt equally on both 
sides, using small incremental adjustments of one-quarter 
turn each time and on each side. 

Summary of Contents for QuickPass QP300

Page 1: ...QuickPass Top Dresser Setup Manual P N 60041009R04 ...

Page 2: ...tion at the time of publication We reserve the right to make changes at any time without notice TYCROP Manufacturing Ltd Rosedale British Columbia V0X 1X0 Canada www tycropturf com Copyright 2004 TYCROP Manufacturing Ltd All rights reserved Manual Number 60041009 Printed in Canada October 27 2011 ...

Page 3: ...r welded bolts 1 Figure 4 Install bolt and lock washer through gate adjusting arm 2 Figure 5 Place the gate metering bar 2 Figure 6 Install metering bar sticker 2 Figure 7 Decal Placement 3 Figure 8 Remove battery plugs 3 Figure 9 Connect hydraulic hoses to fittings 3 Figure 10 Connect hydraulic hoses to ports 4 Figure 11 Remove bolts and black plug 4 Figure 12 Install hood stop adjuster plate 4 F...

Page 4: ...37 Place spacer and extension against hopper side wall 15 Figure 38 Mount extensions to hopper 16 Figure 39 Ensure clearance between belt and bottom edge of side extensions 16 Figure 40 Apply silicone to sides of extension 16 Figure 41 Install center insert assembly 17 Figure 42 Pull motor from mounting position 18 Figure 44 Slide out belt cartridge assembly 18 Figure 45 Remove belt tensioning bol...

Page 5: ...e 1 Tighten nylon locking nuts to hitch tube 5 Cut and remove the metal straps securing the chassis to the crate Pull the QuickPass from the crate 6 Install the hopper See the set up instructions on page 12 300 and page 13 450 7 Install the two plastic washers over the two welded bolts on the left side of the QuickPass Figure 2 Figure 2 Install plastic washers over welded bolts 8 Install the rear ...

Page 6: ...e hydraulic option or the Honda engine option Install the Honda engine when the customer s tow vehicle has insufficient hydraulic capabilities see the Specifications in the Operator s Manual QP450 Only Install the tow vehicle hydraulic option The Honda engine option is not needed for the QuickPass 450 How to Install the Honda Engine 1 Before installing the Honda Engine to the Quickpass Base Model ...

Page 7: ...nd nylon locking nuts Position the tank to ensure that the hood does not come in contact with the front hopper wall when opening and closing 8 Install the hood bumper bracket to the hitch assembly Then line it up so when the hood assembly is in the open position the hood will rest in the center of the round bumper Tighten the bolt holding the bracket to the hitch assembly NOTE All the hydraulic ho...

Page 8: ...e positive connector followed by the negative connector 16 Remove the four bolts and the black plug beside the battery Figure 11 Figure 11 Remove bolts and black plug 17 Loosely install the hood stop adjuster plate supplied with the Honda engine to the QuickPass using the four bolts you just removed Bring the hood into the covering position line up the male and female ends and tighten Figure 12 NO...

Page 9: ...ic connections for Honda engine How to Install the Tow Vehicle Hydraulic Option 1 Mount the weight case onto the hitch straddling the four tabs Use the supplied bolts and nylon locking nuts Figure 14 Figure 14 Mount weight case onto hitch 2 Attach the pogo stick behind where the jack is mounted on the hitch Figure 15 ...

Page 10: ...lve Figure 17 7 Connect the Item 5 hose from the tee fitting on port B of the QuickPass to the EX port of the flow control valve Figure 17 8 Connect the Item 2 return hose along with the Item 6 male to male jic hydraulic fitting at the end to the Item 3 hose Figures 16 and 17 Figure 16 Connect return hose and hydraulic fitting 9 Attach the Item 2 return hose and the Item 1 pressure hose to the sid...

Page 11: ...TYCROP Manufacturing Ltd QuickPass Top Dresser Setup Manual Setup Instructions Page 7 Figure 17 Schematic of hydraulic connections for weight case ...

Page 12: ... bank assembly onto the rear of the weight case Use four 6 25 mm in washers between the weight box and the valve acting as a spacer Ensure that the solenoid does not touch the weight case and that it points towards the right side of the QuickPass Figure 21 4 Install the Item 18 rubber clamp with the wiring attached onto the left mounting bolt with 6 25 mm in washers Tighten with two 6 25 mm in nyl...

Page 13: ...Tighten both ends Figure 21 9 Install the Item 1 hose to the top of the tee fitting on the valve bank Connect the opposite end to the CF port of the floor control valve on the front side of the QuickPass Figure 21 10 Install the Item 2 hose to the side of the tee fitting on the top side of the valve bank Connect the other end to the A port of the QuickPass Figure 21 11 Slide the Item 6 rubber grom...

Page 14: ...he pressure and return hoses onto the side of the weight case with the hydraulic line clamps Install the hose sheath on the hydraulic line clamp closest to the front of the weight box Remember to attach the pressure hose on the top and the return hose on the bottom Figure 23 WARNING When tightening the hydraulic line clamps be sure not to compress or damage the gray solenoid wiring harness in the ...

Page 15: ...cal components WARNING Do not run the brush attachment while the belt is stopped or the belt and brush will be damaged IMPORTANT If the QuickPass will be used without an attachment you must connect the two quick couplers at the rear of the QuickPass to complete the hydraulic circuit IMPORTANT Do not use the on off pendant switch when using the Standard Brush or Vortex Brush Remove the switch from ...

Page 16: ...re different The hopper wall with the long bottom leg is the rear wall Figure 26 Figure 26 Rear hopper wall 4 Install the rear hopper wall using the supplied 9 4 x 19 mm x in bolts with 9 4 mm n lock washers and flat washer Ensure that the chassis bolts are finger tight NOTE Ensure that the left and right side hopper wall folds are to the outside of the front and rear hopper walls Figure 27 Figure...

Page 17: ...25 mm in Phillips pan head corner bolts and nylon locking nuts 10 Tighten all chassis bolts holding the hopper assembly to the chassis assembly 11 Install silicone sealant supplied onto each lower corner of the hopper assembly where it meets the QuickPass chassis Let it dry 12 hours How to Install the QuickPass 450 Yellow Hopper 1 Remove all four hopper walls from the crate 2 Remove the left and r...

Page 18: ...t 6 Line up and install the 6 25 x 15 6 mm x in Phillips pan head bolts with flat washers and nylon locking nuts in all four inside lower corners leaving them finger tight Figure 33 Install bolts from the inside of the hopper facing out NOTE Ensure that the hopper assembly is lined up properly You may have to adjust all four walls to line up the bolt holes Figure 33 Install 6 25 x 15 6 mm x in Phi...

Page 19: ...2 hours 15 Install the mirror assembly on the front right side of the hopper assembly using a 9 4 x 31 25 mm x 1 in bolt a 9 4 mm in washer and nylon locking nut Figure 36 Figure 36 Install mirror assembly on front right side of hopper How to Install the Hopper Insert 1 Place a 15 6 mm in spacer on the belt of the QuickPass on both the left and right hand sides of the hopper Figure 37 2 Place the ...

Page 20: ... Ensure that the washers and nuts are mounted to the outside of the hopper see Figure 38 Figure 38 Mount extensions to hopper 10 Torque the nuts and bolts to 90 in lb 11 Ensure that there is 15 6 mm in clearance between the belt and the bottom metal edge of the side extensions Figure 39 Figure 39 Ensure clearance between belt and bottom edge of side extensions 12 Apply the supplied silicone betwee...

Page 21: ...p Dresser Setup Manual Setup Instructions Page 17 Figure 41 Install center insert assembly NOTE The hopper insert may also be used as a removable kit by unfastening the bolts securing it to the hopper wall when used with a brush attachment ...

Page 22: ...to complete the next three steps 3 Place one foot against the back of the tires 4 Pull with both hands from the flange directly under the attachment hangers The entire belt cartridge assembly will slide out at once Ensure that there is a person on both sides of the machine Figure 43 Figure 44 Slide out belt cartridge assembly 5 Place the belt cartridge flat on the ground 6 Remove the belt tensioni...

Page 23: ...the front idler and rear drive rollers out of the belt Figure 47 Figure 47 Pull rollers out of belt 10 Slip the belt up and off the cartridge To prolong the life of your belt spray off any unwanted materials on the cartridge 11 Slide the new belt over the cartridge Figure 48 Figure 48 Slide new belt over cartridge 12 Place the rear drive roller back into the bearing so that it stands with the cart...

Page 24: ...8 75 cm 39 in and make another mark Repeat this on the other side of the belt 20 Tighten the tensioning bolts until the belt stretches 3 13 mm in There should be 99 1 cm 39 in between the marks See next step if you have springs installed on your tensioning bolts 21 Tension both rods evenly until the spring length measures 8 9 cm 3 5 from the end of the cartridge to the end of the spring Figure 49a...

Page 25: ...ency brake on the tow vehicle if attached 3 Block the tires on the opposite side of the flat tire 4 Remove the four 15 6 mm in bolts holding the walking beam suspension s bearings to the chassis Figure 51 Figure 51 Remove bolts from walking beam suspension s bearings 5 Hoist or jack the QuickPass until the inside tire can be removed from underneath 6 Remove the tire 7 Repair the damaged tire 8 Re ...

Page 26: ...e 45 fitting item 2 and the barb fitting item 3 onto the fuel tank using Loctite 567 as shown if not already completed 3 Install the new fuel tank onto the mounting bracket using four 5 16 x 3 4 Hex bolts and eight 5 16 washers Ensure Loctite 242 is used with each of the four bolts 4 Re install the fuel line to the bottom of the new tank 5 Install the old fuel tank s cap onto the new fuel tank 6 T...

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