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PCN 307937-000

Effective Date:  March 13, 2007

PII 54917, Rev AJ

1

HVS-T-1580E-S

15kV Class Trifurcating Transition Splice for 3/C 
PIL to 3 1/C Extruded Dielectric (Poly/EPR) Power 
Cables

Suggested Installation Equipment 
(not supplied with kit)

•  Cable preparation tools
•  Tyco Electronics P63 cable preparation kit or cable manufacturer 

approved solvent

•  Clean, lint-free cloths
•  Non-conducting abrasive cloth, 120 grit or finer
• Electrician’s 

tape

•  Connector(s) and installation tools
•  Tyco Electronics recommended torch

Safety Instructions

DANGER:

  When installing electrical power system accessories, 

failure to follow applicable personal safety requirements and written 
installation instructions could result in fire or explosion and serious or 
fatal injuries.

To avoid risk of accidental fire or explosion when using gas torches, 
always check all connections for leaks before igniting the torch and 
follow the torch manufacturer’s safety instructions.

To minimize any effect of fumes produced during installation, always 
provide good ventilation of confined work spaces.

As Tyco Electronics has no control over field conditions which 
influence product installation, it is understood that the user must 
take this into account and apply his own experience and expertise 
when installing product.

Recommended Tyco Electronics Torches

Install heat-shrinkable cable accessories with a “clean burning” torch, 
i.e., a propane torch that does not deposit conductive contaminants 
on the product.

Clean burning torches include the Tyco Electronics FH-2629, 
FH-2649 (uses refillable propane cylinders) and FH-2618A (uses 
disposable cylinder).

Adjusting the Torch

Adjust regulator and torch as required to provide an overall 12- inch 
bushy flame. The FH-2629 will be all blue, the other torches will have 
a 3- to 4-inch yellow tip.  Use the yellow tip for shrinking.

Regulator Pressure

FH-2618A  

Full pressure

FH-2649  

25 psig

FH-2629  

15 psig

General Shrinking Instructions

•  Apply outer 3- to 4-inch tip of the flame to heat-shrinkable material 

with a rapid brushing motion.

•  Keep flame moving to avoid scorching.
•  Unless otherwise instructed, start shrinking tube at center, 

working flame around all sides of the tube to apply uniform heat.

To determine if a tube has completely recovered, look for the following, 
especially on the back and underside of the tube:

1. Uniform wall thickness.
2. Conformance to substrate.
3. No flat spots or chill marks.
4. Visible sealant flow if the tube is coated.

Note:  When installing multiple tubes, make sure that the surface of 
the last tube is still warm before positioning and shrinking the next 
tube.  If installed tube has cooled, re-heat the entire surface.

Summary of Contents for Raychem HVS-T-1580E-S Series

Page 1: ...y his own experience and expertise when installing product Recommended Tyco Electronics Torches Install heat shrinkable cable accessories with a clean burning torch i e a propane torch that does not d...

Page 2: ...itional braid may be needed for LC shield lead sheath cables or if external grounding or shield interrupting is required Tyco Electronics HVS EG supplies ground braid spring clamp and suggested modifi...

Page 3: ...l wires to dimension E and temporarily tape over ends Go to Step 4 CHOICE 4 D B C C L Poly E Temporarily tape over ends of neutral wires PILC 180 Table 3 Poly Poly Poly PILC Jacket Cutback Wire Cutbac...

Page 4: ...s to prevent unwrapping and tape over sharp edges with one wrap of electrician s tape Go to Step 7 CHOICE 1 Lead Sheath Paper Insulation 6 Phase Shield 150mm PILC 102 Lead Sheath Paper Insulation 1 2...

Page 5: ...1581E S 5 1 2 140mm HVS T 1582E S 6 1 2 165mm HVS T 1583E S 7 178mm PILC OBT Insulation G C L 220 PCN 307937 000 Effective Date March 13 2007 PII 54917 Rev AJ 5 10 Position black conductive tubes shri...

Page 6: ...rips of SRM should be used to build the SRM to the shape shown Note Do not over apply The finished SRM diameter should not exceed that of the breakout installed in the next step PILC Stretch SRM to 1...

Page 7: ...If using Tyco Electronics CSBS ShearBolt connectors refer to the installation instruction packaged wtih the connector for insulation cutback dimensions Y 1 2 Length of Connector Z Insulation Cutback...

Page 8: ...angle cut piece of SRM Place tip of SRM at black conductive tube step and tightly wrap to fill the step Overlap black conductive tube and OBT Insulation and taper down to meet OBT Insulation as shown...

Page 9: ...are no longer visible 1 2 3 Center tube over connection area Black Stress Control Tube Shrink tube until smooth profile Visible wrap lines 310 Red Sealant Red Sealant 312 28 Apply red sealant Remove b...

Page 10: ...the remaining 5 125mm of tubes 7 After completing these steps heat the entire tubes for approximately 1 minute Note 8 The raised ridges should disappear Absence of ridges can be observed by visual in...

Page 11: ...copper foil tape provided Repeat for remaining phases Discard drain wire connectors Go to Step 31 CHOICE 3 PCN 307937 000 Effective Date March 13 2007 PII 54917 Rev AJ 11 If Lead Sheath Cable 1 C SID...

Page 12: ...e Tie off with a half hitch Lay the three braids across the joint evenly spaced around the joint circumference so that the braids overlap the mesh and temporarily tape the braids in position Make two...

Page 13: ...de 1 Temporarily tape the braids in position Make two wraps of LARGE spring clamp over the braids and mesh on 3 C side Remove the temporary tape and fold back the braids back over the spring clamp tow...

Page 14: ...ack over the spring clamp and wrap the remaining spring clamp Tighten and secure the spring clamp Solvent clean and abrade cable jacket for 4 as shown Apply one wrap of thick red sealant onto the cabl...

Page 15: ...tarting at the fingers and working toward the splice center 41 Position wraparound sleeve Remove or tape over all sharp points to prevent puncture of wraparound sleeve Remove backing from the wrap aro...

Page 16: ...ack as sleeve shrinks in place This completes the splice Note Allow to cool before moving or placing in service Adhesive Flow both ends White indicator 368 A B PCN 307937 000 Effective Date March 13 2...

Page 17: ...d Sealant 239 7 Position non conductive sealing breakout shrink in place Position the breakout on the poly cable semi con with the fingers clear of the neutral wires and the body over the three splice...

Page 18: ...d the heat sensitive green paint is completely converted to black Continue heating the rail channel area for another 5 seconds per foot A white line should be visible in the channel gaps indicating su...

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