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TVS Apache RR 310 Owner'S Manual Download Page 147

134

Replace the brake pads as a set, if the wear indicator 

shows beyond the wear limit.

Caution

If the brake pads are used beyond this groove, leads to 

metal support contact with the brake disc and affects 

the braking efficiency, disc integrity and leads to unsafe 

riding conditions to the rider.

Warning

- If the wear is found beyond the wear indicator (A 

& B) groove as shown in the figure in any one of 

the pad, replace brake pads as a set with a new 

one. (ref. Fig. 52 & 53)

Summary of Contents for Apache RR 310

Page 1: ......

Page 2: ...Revision Rev 2 1st December 2020 onwards ...

Page 3: ......

Page 4: ...82 The racing prowess reflects in every straight line and ever corner of the track The Apache RR 310 has been crafted to be the ultimate racer This manual explains the features and operations of your TVS Apache RR 310 Please read it carefully and follow the instructions to enjoy the racing experience To prolong your journey on the TVS Apache RR 310 we urge you to get your TVS Apache RR 310 service...

Page 5: ...l Free Number 1800 258 7111 Email customercare tvsmotor com Disclaimer TVS Motor Company or any of its officials Authorized Main dealer Authorized Dealer do not ask customers for bank card wallet details authentication In case you face any such claim please report to the relevant local authorities immediately CONTACT S FOR SUPPORT ...

Page 6: ... No 2 MC Nichols Road Chetpet Chennai 600 031 Phone 044 28361651 28361654 Email AO Chennai tvsmotor com AO Madurai tvsmotor com TAMILNADU 2 2 TVS Motor Company Limited No 10 2nd floor Shree Shanmugapriya Towers Kannuswamy Street Behind Hotel Annapoorna R S Puram Coimbatore 641 002 Phone 0422 4350060 2541035 Email AO Coimbatore tvsmotor com KERALA 3 TVS Motor Company Limited Ambady Towers Second Fl...

Page 7: ...a Hosangabad Road Bhopal 462 026 Phone 0755 2499406 2499306 Email AO Bhopal tvsmotor com AO Indore tvsmotor com RAJASTHAN 1 2 10 TVS Motor Company Limited Plot No 17 18 2nd Floor of National Motors Building Jhotwara Industrial Area Jaipur 302 012 Phone 0141 5150901 5150902 Email AO Jaipur tvsmotor com AO Udaipur tvsmotor com UTTAR PRADESH CENTRAL EAST 14 TVS Motor Company Limited 1st Floor Cyber T...

Page 8: ...ve Plaza Rasulgarh Bhubaneshwar 751 010 Phone 0674 2580019 Email AO Bhubaneshwar tvsmotor com NORTH EAST STATES 18 TVS Motor Company Limited 147 Udayan Ganesh Guri Opp Punjab National Bank R G B Road Guwahati 781 005 Phone 0361 2202030 2202031 Email AO Guwahati tvsmotor com ...

Page 9: ...manual All the information in this manual is valid at the time of publication TVS Motor Company Limited reserves the right to make any modifications required due to the ongoing development of their products In such events it is possible that the relevant part of this Owner s Manual does not apply to your vehicle Prior permission of TVS Motor Company Limited is required for quoting copying or repro...

Page 10: ...ad worthy of your motorcycle use originalTVS Motor Company Limited spare parts only In order to ensure the reliability of your product you are strongly advised to refer our Authorised Main Dealers for any service requiring particular technical expertise Skilled personals of our Dealer have the tools required to perform any servicing job to the highest professional standards to ensure smooth runnin...

Page 11: ... Parts Vehicle RH Side View 17 Vehicle LH Side View 18 CONTROLS ITS OPERATIONS 19 Ignition cum Steering Lock 20 Clutch Lever 21 Switch Assembly LH 22 Rear Brake Pedal 28 Switch Assembly RH 29 Throttle Twist Grip 30 Front Brake Lever 31 CONNECTEDTFT INSTRUMENT CLUSTER 32 TFT Instrument Cluster 34 TFT Multifunction display 37 Menu Indication 38 Ride Mode 39 Urban Mode 41 Rain Mode 50 Sport Mode 51 T...

Page 12: ...NTS 109 Rear View Mirrors LH RH 109 Gear Shift Pedal Position 109 Adjustable suspension 111 Head Lamp Aiming 118 MAJOR MAINTENANCE 120 Maintenance Schedule 120 Periodic Maintenance schedule 121 Safety Precautions 125 Engine Oil Level 126 Clutch Free Play 128 Brake Fluid Level 130 Brake Pad Wear 131 Rims and Tubeless Tyres 133 Drive Chain 137 Front Wheel 140 Rear Wheel 143 Battery 147 Fuses 149 Mir...

Page 13: ...Information 168 Pre Delivery Inspection 169 Planned Service Schedule 170 Pickup and drop 171 TECHNICAL SPECIFICATIONS 172 Recommended Fuel and Lubricants 175 Engine 176 Transmission 177 Dimensions 178 Frame and Suspension 179 Wheel and Brakes 180 Free Plays 181 Electricals 182 Important Torque 183 Basic Trouble Shooting 184 GENERAL INFORMATION 183 ...

Page 14: ... or keep brake applied for too long to enable a correct break in of brake pad friction material against the brake discs To allow all the mechanical parts of motorcycle to adapt each another and to avoid reduction of engine components life it is advisable to avoid sudden acceleration and running the engine at high rpm for too long especially uphill Check the drive chain frequently and if required a...

Page 15: ...not let the protective apparels give you a false sense of security Both the rider and the pillion should always wear an ISI approved comfortable and good quality safety helmet before riding the vehicle Because one of the most serious injury that can happen is an head injury You should also have a good quality goggles to protect your eyes and help your vision Avoid wearing loose clothes or accessor...

Page 16: ... loose gravels the ability to maneuver the vehicle will be reduced Ride smoothly on this conditions Sudden acceleration braking or turning may cause loss of control On the wet roads rely more on the throttle to control vehicle speed and less on the front and rear brakes Use the throttle judiciously to avoid skidding the rear wheel from too rapid acceleration or deceleration On the rough roads exer...

Page 17: ...change your cloths immediately if you come in contact with the fuel Always take out the key when you leave your motorcycle unattended Do not park the vehicle on a uneven surface or a slope or a soft ground or else the vehicle may fall The exhaust system becomes hot after a run even if the engine is turned OFF Care should be taken not to touch the exhaust system with any part of your body Park the ...

Page 18: ...ccessories should not exceed 299 5 kg Arrange your luggage and other accessories in the lowest possible portion should not affect the ground clearance and close to the centre of the motorcycle Secure your luggage firmly with the motorcycle Improperly secured luggage may affect the stability Never attach bulky or heavy objects to the steering head or front mudguard as this can cause dangerous insta...

Page 19: ...ctrical system load of the vehicle capacity of battery and magneto Do not change add any lighting loads Use only accessories listed by TVS Motor Company Limited This motorcycle was not intended to be equipped with a sidecar or to be used to tow any trailer or other vehicle TVS Motor Company Limited does not produce any of those things and not sure about the effects of those accessories on handling...

Page 20: ...ipping due to excessive braking force compensates losing control and help the rider to maneuver the vehicle and to avoid accidents So what the ABS does is actually limiting the braking force exerted by the rider by regulating the brake pressure and keep the wheel spinning Once the imminence of the locking and therefore skidding is avoided the system re applies the maximum braking force until the n...

Page 21: ...operation But during hard stop the brake pedal lever feels different i e a rapid pulsation in the brake pedal lever This is absolutely normal It is not necessary to have this pulsation feel every time the brake is applied Pulsations are felt only during wheel locking tendency occurs due to the modulation of pressure in the brake circuit by HECU Pulsation means that the vehicle is in limit This pul...

Page 22: ...ing and stabilising the idle speed The Engine Control Unit or Electronic Control Unit ECU is a central part of the EMS which is virtually the Brain of an engine It plays an important role of collecting processing analyzing and executing the data it receives from various sub systems sensors Furthermore an ECU comprises of a computer which uses a microprocessor to process the inputs from various eng...

Page 23: ... accordingly The movement of throttle alters air supply to the engine Throttle position sensor recognizes this change and sends a signal to ECU Based on this signal ECU calculates the exact amount of fuel required and fuel injection system injects fuel accordingly Hence engine receives correct amount of air fuel mixture in every situation ...

Page 24: ...alance torque limiter effect Advantages of RT Slipper clutch Safe ride Avoids wheel hopping and provides increase in safety in high speed downshifts and cornering improved vehicle stability and balance back torque limiter effect Downshifts on muddy dusty snowy and wet surfaces is safe Effortless performance Lower clutch operating force Smooth downshifts operation and reduced gear shift force Less ...

Page 25: ...orce adjustment and left side fork is equipped with rebound damping force adjustment through adjustment screw ref page 113 Rear suspension is provided with rebound damping force adjustment through adjustment screw ref page 116 Incorrect setting of front and rear suspension preload and damping may lead to loss of stability and control leading to an accident Caution ...

Page 26: ...o that the emission and fuel consumption levels are maintained as per norms Factors that may affect motorcycle emission If the following symptoms are noticed in your motorcycle have the vehicle inspected byTVS Motor Company Authorised Main Dealers Abnormal jerk Difficult to start or engine gets off after starting Improper idling Misfiring or backfiring during acceleration After burning back firing...

Page 27: ...ed for emission which meets BS VI emission norms and is valid for initial 12 months from the date of purchase Get your vehicle certified by the Government authorised emission testing station every year after initial 12 months of usage Note ...

Page 28: ...They are the only means of identifying your vehicle from others of the same model and type The frame identification number is engraved on the right of the steering head tube as shown ref Fig 01 The engine identification number is engraved on the right side of engine as shown ref Fig 02 KNOWYOUR MOTORCYCLE Fig 01 Fig 02 ...

Page 29: ...ntical control keys These keys are to operate ignition cum steering lock fuel tank cap and seat lock A sticker ID 1 attached with keys has the identification number of keys Please note down the identification number below for future reference ref Fig 03 1 Fig 03 ...

Page 30: ...xle 2 Turn signal lamp RH front 3 Reservoir rear brake fluid ref page 132 4 Rear brake pedal ref page 28 5 Rider foot rest RH 6 Pillion foot rest assembly RH 7 Muffler assembly 8 Turn signal lamp RH rear 9 Pillion handle 10 Seat lock ref page 99 10 3 9 7 6 5 8 4 2 1 Fig 04 ...

Page 31: ... LH front 3 Gauge oil level dipstick ref page 128 4 Side stand 5 Gear shift pedal ref page 27 6 Rider foot rest LH 7 Rear shock absorber ref page 98 8 Pillion foot rest assembly LH 9 Turn signal lamp LH rear 10 License plate lamp 11 Fuel tank cap assembly ref page 95 1 6 9 8 7 3 4 5 11 2 10 Fig 05 ...

Page 32: ...ft pedal ref page 27 6 Rear brake pedal ref page 28 7 Switch assembly RH ref page 29 8 Throttle twist grip ref page 30 9 Front brake lever ref page 31 2 1 3 4 5 This section shows the position and function of the controls used to ride your motorcycle Read this section carefully before riding the motorcycle Warning 9 6 7 8 Hidden items are marked with dotted lines Fig 06 ...

Page 33: ...ad lamp tail lamp and license plate lamp will glow automatically when the ignition is turned ON without operating any other switches The instrument cluster performs pre check once the ignition lock is turned ON Wait till the completion of pre check Note On level ground always turn the handle bar towards left while locking the steering when the vehicle is propped with side stand Else the vehicle ma...

Page 34: ...dure Note Proper usage of clutch increases the life of engine component and prevent any damage to the transmission components of engine Caution A Clutch Lever ref Fig 08 Clutch lever A is located in the handle bar at LH side Clutch lever is used to disengage clutch When the clutch is pressed drive from the engine to the gearbox and the rear wheel is disengaged Proper use of clutch lever is essenti...

Page 35: ...tion of High Low beam switch position head lamp will operate in corresponding beam Press the switch towards you to illuminate low beam Press the switch away from you to illuminate high beam When the head lamp is illuminated in high beam the high beam indicator glows along with it Use appropriate head lamp beam high low as per the traffic and road conditions for your safety and avoid inconvenience ...

Page 36: ...ng the head lamp high beam provides signal to the vehicles coming from opposite direction during overtakes If the high beam is flashed the high beam indicator also flashes along with it in the instrument cluster B Pass by works only when the beam control switch is in low beam position Note Fig 10 ...

Page 37: ...the hazard lamps are turned OFF if they were active before hazard lamp ON On activation of hazard lamps both left and right turn signal indicators flashes Hazard lamps can be switched ON OFF only by means of hazard switch Hazard switch works only when the ignition is turned ON and the lamps continue to work even if the ignition is turned OFF during its working Avoid using hazard lamps while the en...

Page 38: ... Ride Mode Trip Details My Vehicle Preferences Press the SET button to enter select Press the SET button to accept an incoming call d2 DOWN button ref Fig 12 Press the button d2 changing the current selection d3 RETURN button ref Fig 12 Press the button d3 to exit the current menu and go back to the previous menu Press the RETURN button to reject an incoming call d4 UP button ref Fig 12 Press the ...

Page 39: ... lamps and towards to flash RH side turn signal lamps Push the switch IN to cancel When the left or right side turn signal lamps are activated respective turn signal indicator flashes along with it inthe instrument cluster F Switch horn ref Fig 13 Press the switch to blow horn F E Fig 13 ...

Page 40: ... To engage 2nd 3rd 4th 5th and 6th gear lift the pedal upwards Each time you move the pedal you will be engaging the next gear Gear shift pedal returns to its position centre position automatically when released after shifting Once the transmission is brought to neutral position the neutral indicator illuminates Apply the clutch when starting the vehicle with gear engaged Gear shift pedal position...

Page 41: ... the rear brake pedal with your right foot to operate the rear brake The system is operated by hydraulic and just need to push the lever gently Front brake lever and rear brake pedal pulsates during the hard application of brake which is normal This pulsation occurs because of ABS working Note Fig 15 ...

Page 42: ...t the engine return the switch to the position To start the engine keep the switch in position Ensure the transmission is in neutral or else press the clutch lever before engaging the starter switch Do not operate the kill switch when riding else you may fall due to rear wheel locking This switch is mainly intended for use in emergencies when you need to stop the engine quickly Warning If the elec...

Page 43: ...work only when the throttle opening is less than 30 Release the electric starter switch immediately after engine starts Starter switch will not work if it is pressed when the engine is running It is possible to start the vehicle with the side stand ON and gear box in neutral When starting the bike with the gear engaged apply the clutch the side stand must be up in this case If the side stand is in...

Page 44: ...f Fig 18 Front brake lever A is located in the handle bar at RH side Pull the lever towards the throttle twist grip to operate the front brake The system is operated by hydraulic and just need to press the lever gently A Fig 18 ...

Page 45: ...ster in combination with infotainment switch enables you on the go mode selection Gear shift assist display helps you to drive your motorcycle for the best performance or fuel economy depending on the ride mode you have selected In built photo sensor helps to automatically adjust the brightness and change the day and night mode of the screen if it is in AUTO User alerts are made easy and effective...

Page 46: ...the use of integrated information systems and communication devices during the journey Operate these systems or devices only if the traffic situation allows If necessary stop and operate the system or devices at a standstill Warning ...

Page 47: ...and ensuring the proper working of segments and indicators Following are the features of instrument cluster 1 Warning and indicator lights ref Fig 20 A Gear shift Rev indicator Photo sensor B Turn signal indicator LH C High beam indicator D Neutral indicator E Low fuel warning indicator F Turn signal indicator RH G Low battery indicator H ABS indicator I EMS malfunction indicator A B C D E F I H G...

Page 48: ...en the engine reaches maximum revolutions per minute RPM Adjusts theTFT brightness and tell tale indicators brightness automatically as per day and night conditions B Turn signal indicator LH Flashes when the left side turn signal indication is activated C High beam indicator Glows when the head lamp high beam is activated D Neutral indicator Glows when the vehicle is in neutral condition E Low fu...

Page 49: ...ed Ride the vehicle few kms Glows continuously when the ABS has an error or malfunction Goes OFF after few kms run ABS is active and ready to use I EMS Malfunction indicator Glows when any problem is detected in engine management system causing vehicle to exceed on board diagnostic emission threshold Contact TVS Motor Company Limited Authorised Main Dealer The vehicle automatically goes to reduced...

Page 50: ...37 37 2 TFT Multifunction display ref Fig 21 A Menu indication B Clock C Cooling fan status D Bluetooth connectivity indication E Mobile signal strength F Mobile battery status A B D C E F Fig 21 ...

Page 51: ...ls c My Vehicle d Preference Displays the menu selected by the user To set the menu Keep the vehicle stationary and switch ON the ignition After the self check press the SET button ref Fig 08 for possible menu display For your safety it is not allowed to navigate through the menu which is not of high importance while riding the bike Once your vehicle goes above a speed of 5 kmph the sub functions ...

Page 52: ... ride mode using UP and DOWN button Press the SET button to select the chosen ride mode The modes are explained in the following pages in the below sequence a1 Urban Mode a2 Rain Mode a3 Sport Mode a4 Track Mode The above mode changes are possible only when the throttle is fully closed Note a1 a2 a3 a4 ...

Page 53: ...ayed mode will be retained in display of the connected TFT instrument cluster In order to improve performance consistency and durability of your motorcycle the maximum vehicle speed will be reduced during the initial running in period 1000 km Note RIDE MODE URBAN MODE RAIN MODE SPORT MODE TRACK MODE In case any fault is detected with respect to the ride mode change in the EMS or ABS system then yo...

Page 54: ...e is limited to 125 kmph and also ABS performance is tuned for Urban mode and will be different for other modes If you desire to ride your motorcycle at a speed higher than the above mentioned value ensure to change the ride mode to Sport or Track mode For further details visit TVS Motor Company Authorised Main Dealer Note Day Mode Night Mode ...

Page 55: ...ter e1 Speedometer e2 Engine rpm indicator e3 Fuel level indicator e4 Low fuel warning indicator e5 Low battery warning indicator e6 Widgets indicator e7 Kill switch indicator e8 Side Stand warning indicator e9 Gear position indicator e10 Coolant temperature indicator e1 e2 e3 e4 e5 e6 e7 e8 e9 e10 ...

Page 56: ...0 rpm Digital bands are indicated in blue and red band based on the engine coolant temperature Refer bellow table for details f1 Engine Coolant temperature Blue band RPM range Red band RPM range 25 C to 20 C 0 5000 rpm 5000 12000 rpm 20 C to 60 C 0 7000 rpm 7000 12000 rpm 60 C to 120 C 0 10500 rpm 10500 12000 rpm Above 120 C Engine will cut off f2 ...

Page 57: ...rs If the fuel level is less than 2 2 liters the low fuel indicator starts glowing If the fuel level reaches to minimum safe level ie lesser than 2 liter approximately fuel level indicator displays a single bar Fill fuel ref page 95 immediately There are eight bars to indicate the quantity fuel All the eight bars will be displayed when the fuel level in the tank reaches approximately 9 liters ...

Page 58: ...esult in improper engine operation or shutdown due to lack of fuel which may result in accident Warning Do not run the fuel tank dry to avoid failure of fuel pump and other consequential damages if any Caution e4 Low fuel warning indicator Low fuel warning indicator f4 is a safety indicator to caution you to fill the petrol as soon as possible Minimum 2 2 liters of petrol will be available in the ...

Page 59: ...ate or health of the battery Caution If still the fault in the charging system continues then the Gear shift indicator ref page 34 also blinks along with the low battery indicator When this warning message occurs take the vehicle immediately to TVS Motor Company Authorised Main Dealer While riding if there is any fault in the charging system then a warning message will be displayed on the TFT scre...

Page 60: ...tc can be used to display live feeds in the home screen of your TFT instrument cluster f6 e7 Kill switch indicator When the ignition is ON but engine is OFF condition the kill switch indicator f7 will display in connected TFT instrument cluster It is a safety feature that can be used to cut power to the engine in the event of an emergency f7 e8 Side stand warning indicator f8 ...

Page 61: ...side stand indication will be always ON in the instrument cluster immaterial of side stand status In the event of any unfortunate accident if the side stand side stand switch has been damaged the signal can be bypassed by disconnecting the side stand switch coupler Note e9 Gear position indicator Gear position indicator f9 indicates vehicle s present gear position and neutral condition Gear positi...

Page 62: ...isplays more than six bars if there is any problem in the cooling system In case of any error in input system all the bars coolant temp indicator flashes Take the vehicle to TVS Motor Company Authorised Main Dealer for further diagnosis The vehicle automatically goes to reduced performance mode if the engine temperature is very high Note ...

Page 63: ...xplanation Although vehicle performance will be changed due to the change in ride mode In rain mode top speed of the vehicle is limited to 125 kmph If you desire to ride your motorcycle at a speed higher than the above mentioned value ensure to change the ride mode to Sport or Track mode further details visit TVS Motor Company Authorised Main Dealer Note Day Mode Night Mode ...

Page 64: ...mode for the detailed explanation Although vehicle performance will be changed due to the change in ride mode In sport mode top speed of the vehicle is limited to 160 kmph You can access SPORT TRACK mode only after completing the running in period i e first 1000 km Once you cover the running in period Contact TVS Motor Company Authorised Main Dealer to enable the locked modes Note Day Mode Night M...

Page 65: ...cle performance will be changed due to the change in ride mode In track mode top speed of the vehicle is limited to 160 kmph There is a reduction in the number of widgets 2 Nos when compared to the other ride modes You can access SPORT TRACK mode only after completing the running in period i e first 1000 km Once you cover the running in period Contact TVS Motor Company Authorised Main Dealer for e...

Page 66: ...e ignition After the self check navigate to TRIP DETAILS in menu and press the SET button to select the following function Totally 4 trip meters namely Trip A Trip B Trip C and Day trip meter are available PREFERENCES MY VEHICLE TRIP DETAILS RIDE MODE Menu TRIP C SET DAY TRIP METER SET SET TRIP B TRIP A SET Trip Details ...

Page 67: ...ess the Return button to menu display ref page 25 Add trip meter as a widget to see the trip ODO value ref page 72 Note Day trip meter recarded the trip details such as distance covered time traveled average speed top speed fuel consumed and average mileage on that particular day FUEL CONSUMED 4 9 litres 122km h AVG SPEED AVG MILEAGE TOP SPEED 99 7km h 33 2km l TOTAL DISTANCE COVERED 159 9 km TOTA...

Page 68: ...heck get into menu and select the MY VEHICLE and press the SET button to select the following function PREFERENCES MY VEHICLE TRIP DETAILS RIDE MODE Menu There are 2 option available in the MY VEHICLE SERVICE PERFORMANCE RECORD DOCUMENTS SERVICE By press the SET button on select the SERVICE option PERFORMANCE RECORD SERVICE My Vehicle DOCUMENTS ...

Page 69: ...RVICE Service SERVICE DUE notification will pop up on your cluster if your motorcycle is either 300 km ahead of the recorded service kilometers or 7 days prior to the service date In case you fail to service your motorcycle within the prescribed date and kilometers SERVICE OVERDUE message will be displayed on the cluster Note PERFORMANCE RECORD Press the down button to select the PERFORMANCE RECOR...

Page 70: ...AGE option LAPS SPEED MILEAGE Performance Record Average mileage of your vehicle will be calculated and displayed for your knowledge Mileage AVG MILEAGE 33 2 km l RESET Since this data is resettable you can reset it if you wish to Press the DOWN button RESET option gets selected Then press the SET button to reset the mileage details ...

Page 71: ...e Record In this menu average speed time taken for 0 60 km h and top speed of your motorcycle are disclosed Speed AVG SPEED 33 2 km h 0 60 km h 8 32 s TOP SPEED 157 km h RESET Since this data is resettable you can reset it if you wish to Press the DOWN button RESET option gets selected Then press the SET button to reset the speed details ...

Page 72: ... 22 3 29 34 22 22 06 2018 06 33PM 22 06 2018 06 33PM 22 06 2018 06 33PM 29 12 32 BEST LAP LAPS Showing 1 4 of 10 Laps mm ss ms Since this data is resettable you can reset it if you wish to Press the DOWN button RESET option gets selected Then press the SET button to reset the Laps details 1 30 34 22 2 31 34 22 3 29 34 22 4 29 12 32 22 06 2018 06 33PM 22 06 2018 06 33PM 22 06 2018 06 33PM 22 06 201...

Page 73: ... SET button to select the following function PERFORMANCE RECORD SERVICE My Vehicle DOCUMENTS Press the SET button to open the desired documents DOCUMENTS 3 DOCUMENTS 2 DOCUMENTS 1 DOCUMENTS By pressing the SET button on select the VIEW option to view the docment and to view the status of image that is been transferred DELETE VIEW Document 1 In this menu list of documents uploaded from the your sma...

Page 74: ...VERED 0 km TOTAL TIME TRAVELLED 00 00 00 hh mm ss RESET TRIP A FUEL CONSUMED FUEL CONSUMED FUEL CONSUMED 0 litres ADDITIONAL ADDITIONAL ADDITIONAL 0 km 0 km h AVG SPEED AVG MILEAGE TOP SPEED 0 km h 0 km l TOTAL DISTANCE COVERED 0 0 0 km km k TOTAL TIME TRAVELLED 00 00 00 00 00 00 00 00 00 hh mm ss RESET TRIP A ARE YOU SURE YOU WANT TO DELETE YES NO Documents 1 Total of 3 documents can be stored in...

Page 75: ...ET button to select the following function PREFERENCES MY VEHICLE TRIP DETAILS RIDE MODE Menu CONNECTIVITY By press the SET button on select the CONNECTIVITY option There are 2 option available in the CONNECTIVITY PAIRED DEVICES DISPLAY CALLS There are 4 option available in the PREFENCES CONNECTIVITY DISPLAY SET UP CUSTOM WIDGETS SPEED ALERT CUSTOM WIDGETS DISPLAY SET UP CONNECTIVITY Preferences S...

Page 76: ...evices It shows number of devices paired in the TFT instrument cluster To remove the paired device from the TFT instrument cluster press the SET button on the selected device name Adding new device to vehicle ref page no 84 DISPLAY CALLS Press the down button to select the DISPLAY CALLS and press the SET button to select the following function DISPLAY CALLS ON PAIRED DEVICES 03 Connectivity DEVICE...

Page 77: ...nan will be displayed if the contact is stored in the smart phone s otherwise number will be displayed Press the SET button to accept the incoming call Press the RETURN button to reject the incoming call ref page 25 Telephony features are disabled in TRACK mode for a safe ride Note To avoid risk of accident and breach of Motor Vehicle Act Rules it is highly recommended not to respond to mobile cal...

Page 78: ...on CUSTOM WIDGETS DISPLAY SET UP CONNECTIVITY Preferences There are 4 option available in the DISPLAY SETUP BRIGHTNESS CLOCK DATE DAY AND NIGHT MODE CUSTOM WIDGETS DISPLAY SET UP CONNECTIVITY Preferences BRIGHTNESS By press the SET button on select the BRIGHTNESS option DAY AND NIGHT MODE DATE CLOCK BRIGHTNESS Display Set up ...

Page 79: ... AUTO SET MANUAL Brightness SET AUTO MANUAL Brightness Press the down button to select the MANUAL and press the SET button to select the following function Press the UP button to increase the brightness and the DOWN button to reduce the brightness of the cluster Press the SET button after choosing the desired brightness level The brightness ranges between 1 to 10 and can be set as per your prefere...

Page 80: ...ct the MANUAL and press the SET button to select the following function In manual select the desired time format 12 hour or 24 hour and press the SET button The clock time gets sync automatically on paring your Android and iOS smart phone with the connected TFT instrument cluster provided if auto sync clock setting is enabled in app Note DAY AND NIGHT MODE DATE CLOCK BRIGHTNESS Display Set up AUTO...

Page 81: ...ACK Manual hh mm am pm Clock Toggle between AM and PM using the UP and DOWN buttons and then press the SET button For 24 hours press the down button to select the 24 HOUR and press the SET button to select the following function Press the UP button to increase the hour value and press the DOWN button to decrease the hour value Press the SET button after setting the hour value and for proceeding to...

Page 82: ...cted ref page 36 DAY AND NIGHT MODE DATE CLOCK BRIGHTNESS Display Set up AUTO SET MANUAL Date The date gets sync automatically on paring your Android and iOS smart phone with the connectedTFT instrument cluster provided if auto sync date setting is enabled in app Note Press the down button to select the MANUAL and press the SET button to select the following function SET AUTO MANUAL Date ...

Page 83: ...tton to save the date SELECT BACK 01 2021 15 dd mm yyyy Manual Date DAY AND NIGHT MODE Press the down button to select the DAY AND NIGHT MODE and press the SET button to select the following function DAY AND NIGHT MODE DATE CLOCK BRIGHTNESS Display Set up In the connected TFT instrument cluster with the help of photo sensor the Day Night mode themes will be changed automatically ...

Page 84: ...the MANUAL and press the SET button to select the following function SET AUTO MANUAL Day and Night Mode In case you need to set the theme to Night mode press the down button to select Night and then press SET button to save the setting NIGHT SET DAY Manual Day and Night Mode ...

Page 85: ... home screen of your connected TFT instrument cluster From a list of below mentioned12 specified widgets you can select any 4 for displaying on the widget screen Odometer Top Speed Avg Mileage Coolant Temp 0 60 km h IMI Lap TMR lap timer Range Avg Speed Trip A Meter Trip B Meter Trip C Meter Press the up and down button to select the CUSTOM WIDGETS and press the SET button to select TOP SPEED AVG ...

Page 86: ...ance covered by the vehicle The reading is saved permanently and cannot be reset under any circumstances If the travelled distance exceeds 999999 km the value 99999 9 will be displayed permanently Top Speed Displays the top speed achieved by any user so far If the vehicle s current speed is greater than the recorded speed the new value will get updated automatically User can reset and record a new...

Page 87: ...ne temperature in degree Celsius Take the vehicle to the TVS Motor Company Authorised Main Dealer for further diagnosis if this indicator starts flashing Similarly if the coolant temperature indicator shows more than six bars take the vehicle to the TVS Motor Company Authorised Main Dealer for further diagnosis In case of coolant temperature sensor fault or cooling fan fault or throttle position s...

Page 88: ...ehicle speed is less than 10 km h Lap Timer Press the pass by switch for about 2 seconds to trigger lap counter The lap timer widget will show the current lap time To end the current lap and start new lap press the pass by switch again To stop the lap counter long press the pass by switch for more than 2 5 seconds The lap timer widget then shows the last lap time This widget displays the current l...

Page 89: ... particular lap time reaches 99 minutes the current lap gets reset to 0 The lap function is disabled automatically if the ignition lock or switch engine cut off is turned OFF while it is active and the current lap time will not get stored even though the lap timer had been active before the turning OFF the lock switch If the lap timer function is switched ON when only fewer laps have been complete...

Page 90: ...he engine rpm is greater than 500 rpm To reset the value ref page 58 Trip A Trip B Trip C Day trip meter DAY TRIP METER 0053 km Trip meter displays the trip distance travelled in kilometer since last reset Three trip meters Trip A B C with the range upto 9999 9 km is provided to measure different trips The trip distance will be initialized to 0 km automatically once reached 9999 9 km To reset the ...

Page 91: ...TS DISPLAY SET UP CONNECTIVITY Preferences SPEED ALERT Press the UP button to increase the over speed indication and the DOWN button to reduce the over speed indication SELECT BACK Speed Alert 80 The default speed alert will be set as 60 kmph The over speed indication can be set between 50 to 160 kmph in intervals of 10 kmph Note ...

Page 92: ...eed exceeds the set limit Red band red boundary box will be displayed for 10 seconds If the speed remains more than the set limit even after 10 seconds the red colored boundary box will blink around the speed digits AVG MILEAGE 31 3 km l ODO 000008 km x1000 rpm x1000 rpm 9 1 2 4 5 6 7 8 10 11 12 0 3 km h URBAN SPEEDALERT 5 GEAR ...

Page 93: ...ted instrument cluster from your smart phone To display images To save the last traveled route To locate the last parked location of your TVS RR310 To know the signal strength of your mobile network in connected instrument cluster To generate and store Ride reports To sync the connected instrument cluster clock with smart phone clock Try to avoid use the navigation feature while riding as a safety...

Page 94: ...LC App Store and iOS are trademark of Apple If any issues with connectivity features please approach TVS Motor Company Authorised Main Dealer Note How to login On opening the TVS CONNECT app the following introductory screens will be displayed Move to the last screen where you will find the SIGN UP and LOGIN tab If you are having login already then press login tab A screen with various login optio...

Page 95: ... tab for creating new account Using your social media logins you can create new login else press the CREATE AN ACCOUNT tab On pressing the CREATE AN ACCOUNT tab a screen opens with various input details Feed in your details and submit On submitting the details a screen opens with one time password OTP entry Enter the OTP which is received from TVS Motor Company Limited and submit On submitting the...

Page 96: ...your chassis number the Home screen of the app opens Please remember that the navigation license has to be renewed after 5 years of vehicle purchase and renewal can be done by contacting near by TVS Motor Company Authorised Main Dealer Note ...

Page 97: ...air a new device Once a device is selected the new paired device icon will blink Ensure that switch ON bluetooth in your mobile device During the pairing the bluetooth symbol flashes in the connected TFT instrument cluster Open the TVS Connect app and press CONNECT ensure the smart phone is near to the vehicle Press and hold CONNECT for 2 sec to erase previous vehicle details and connect with a ne...

Page 98: ...numeric digits Ex TVSRR3100000000 Now select the TVSRR3100000000 in app to initiate the pairing process Passkey will be display in the Connected TFT instrument cluster as shown Now enter pass key 123456 in app to initiate the pairing process BACK 123456 PASS KEY Connectivity DEVICE NAME TVSRR310YMA1234 ...

Page 99: ...turned OFF and ON and the application also need to be restarted Please remember that all the smart phones are not compatible for pairing with the TVS RR310 s connected TFT instrument cluster During the search of Bluetooth devices in app if the vehicle connected instrument cluster s Bluetooth device ID is not visible try for one or two more iterations In your motorcycle only five devices can be add...

Page 100: ...ng Forget This Device from Bluetooth settings in the iPhone If the vehicle battery is reset or fuse is blown then too Forget This Device from Bluetooth settings in the iPhone has to be done Note Steps to ForgetThis Device in iPhone If the user needs to connect multiple iPhones with the single instrument cluster the previous iPhone has to be forgotten using Forget This Device from Bluetooth setting...

Page 101: ...wing conditions are met 1 Auto connect will happen after pairing only if app is opened in the mobile and connect button is pressed on the App 2 If the ride is on going and the rider does ignition lock OFF and then ignition lock ON then app gets auto connected and ride will continue on App until user ends the ride 3 Once the rider ends the ride to start a new ride he has to press connect button in ...

Page 102: ...like smart watch health band or helmet the auto paring works with your TVS RR310 s connected instrument cluster If the application unfortunately stops due to unforeseen circumstances close and reopen the application and do the manual pairing for the first time then auto pairing will happen subsequently Note Once the connected instrument cluster of your TVS RR310 is connected with your smart phone ...

Page 103: ...obile phones Follow the bellow steps to upload the image form gallery or camera to the TVS Connect app Open TVS Connect app Click Digital locker icon Select image from gallery or camera Enter image name and click save Clicks LET S GO icon Now the image is ready to transfer toTFT Instrument cluster Once the TVS Connect app is connected to TFT Instrument cluster the synchronization starts automatica...

Page 104: ...s can be stored in theTFT Instrument cluster Time to transfer one image without loss of data around 12 minutes Note The synchronization can be paused by clicking PAUSE SYNC Synchronization can be resumed by clicking RESUME SYNC ...

Page 105: ...k cap ref page 95 4 Seat lock ref page 99 5 Adjustable rear suspension ref page 98 6 Adjustable front suspension ref page 98 7 Coolant reservoir ref page 93 2 1 This section shows the position and operation of the major components of your motorcycle Note 3 4 5 7 Hidden items are marked with dotted lines 6 Fig 22 ...

Page 106: ...ycle by air stream Dirty cooling foils of radiator reduces the cooling effect Do the visual check and ensure the cooling foils of the radiator are not clogged with any dirt or mud If so contact TVS Motor Company Authorised Main Dealer A coolant reservoir tank A is fitted on the right side of the motorcycle below the side panels ref Fig 24 A The cooling fan may switch ON approx 22 secs after the ig...

Page 107: ...m level 2 1 Coolant is poisonous and health hazard Avoid contact between coolant and body or clothing incase if you are handling it Warning Use only recommended coolant Glycentine G48 Coolant Water 50 50 ratio total filling 1 litre Use of improper coolant may cause damage such as corrosion in the engine parts blockage of the cooling passage or radiator and premature wear of the water pump seal Do ...

Page 108: ...se Push the cap down into its seat until hearing a click sound Turn the key anticlockwise to the initial position and remove it Close the protection lid Refueling ref Fig 27 Never overfill the tank when refueling The fuel level always be below the brim of the fuel tank neck A FUEL B A The fuel tank is not a measuring instrument and the capacity of the fuel tank may slightly vary from the indi cate...

Page 109: ...lways park your motorcycle in a covered parking Warning Check for abnormal jerk noise while opening the cap leak If found any contact TVS Motor Company Authorised Main Dealer Caution After ignition ON the instrument cluster checks for multiple parameters Side stand status is one of such parameters If the side stand is engaged then the fuel level indication indicates the previously stored value Onc...

Page 110: ... horizontal position tilt the motorcycle to the right and at the same time lift the stand with your foot A Before supporting the motorcycle on side stand make sure that the supporting surface is hard and flat Do not park the motorcycle on soft ground gravel etc else the bike may fall down While parking the motorcycle in downhill tracks always park the bike in such a way that the rear wheel of the ...

Page 111: ...he front suspension If any leak is found contactTVS Motor Company Authorised Main Dealer Adjustable rear shock absorber ref Fig 30 Your motor cycle is fitted with adjustable gas filled rear shock absorber A to meet different load and driving conditions The compression damping force and rebound damping force of the shock absorber can be adjusted to suit your requirements Refer page 116 for pre load...

Page 112: ...lion Seat This motorcycle is equipped with a lockable rider and pillion seats The seat lock A is located between the rider and pillion seat as shown ref Fig 31 To open pillion seat Insert the control key into the seat lock Rotate the key in clockwise until the lock is released first slide the seat towards vehicle front direction Ensure the hook underneath got released from frame and take out the s...

Page 113: ...n seat as explained earlier and take out the control key from the seat lock without fail Take off the tool kit from the storage ref Fig 32 Pull the seat release cable A to release the seat lock ref Fig 33 Keeping seat release cable pulled lift the seat from rear and slide it backward To close the rider seat Slide the front end of the seat bottom underneath the frame hook Locate the lock pin of the...

Page 114: ...m the seatlock without fail during the removal of rider seat to avoid damage to the seat lock Make sure that the seats are locked securely in position after reassembly Caution Finally ensure that the seat is fastened securely to the frame ...

Page 115: ... pressure is as per specification Lower or higher tyre pressures are likely to cause instabilities in motorcycle behaviour Check operation of throttle clutch and brakes as well as free play on front and rear brakes Pump in the brake lever and pedal a few times to ensure proper bleeding Check both tyres for any wear or abnormalities Ensure that wear is not below Tread wear indicator mark Check stee...

Page 116: ...orber mounts Check for chain slackness as per specification Adjust mirror position to have optimum rear visibility If you prefer track riding sans rear view mirrors please remove and preserve them carefully Failure to carry out these checks before riding may result in damage to the motorcycle and injury to the rider Warning ...

Page 117: ...s and arms should also be relaxed with slight bend in the arm as shown Hold the handle bar with a good grip Fuel tank should be firmly held by the thighs while riding This will help maintain stability of the bike at all speeds While riding have a relaxed posture with wide vision Ensure smooth operation of throttle do not abruptly open the throttle especially in the corners Don t throttle while ent...

Page 118: ...ou need to use while riding ref page 20 Warning Starting the Engine Turn on the ignition key ref page 21 Ensure that the neutral indicator N C4 ref page 34 is ON Check that the engine cut off switch is positioned at run mode and press the starter button ref page 29 Do not rev the engine when it is cold Allow some time for the oil to warm up and to reach all points that needs lubrication Caution It...

Page 119: ... release the clutch lever To down shift the gear proceed as follows release the throttle twist grip pull the clutch lever increase the engine speed for a moment to allow the gears to synchronise down shift the gear and release the clutch lever Use controls wisely and promptly when riding uphill do not hesitate to down shift the gears as soon as the vehicle tends to slow down This will avoid stress...

Page 120: ... in page 20 Take out the control key from the ignition lock If the vehicle is parked in a garage or other indoor area make sure that there is a proper ventilation and the motorcycle is not nearer to a source of heat Use both front and rear brake for effective braking When riding in the rain or on slippery surfaces braking capacity is significantly reduced Always use the brakes very gently and care...

Page 121: ...ith any part of your body Park the vehicle in a place where the pedestrians or children are not likely to touch the hot surface Do not park the vehicle near dry grass or any other flammable resources which might catch fire Using padlocks or other locks like brake disc locks rear sprocket locks etc to prevent the movement of the motorcycle is very dangerous and may affect the motorcycle operation a...

Page 122: ... persists even after adjusting the clutch play contact TVS Motor Company Authorised Main Dealer Dirty or less engine cum transmission oil increases the friction between various parts of the engine and reduces engine life and increases the fuel economy Inspect the engine cum transmission oil level as explained in page 128 and top up if necessary Engine cum transmission oil should be replaced as per...

Page 123: ...ion Fuel is wasted whenever the rider suddenly accelerate or apply brake While waiting for someone or stopping in signals for long time if the engine is kept running at idle speed leads to unnecessary wastage of fuel Anticipate corners and slopes as well as the traffic conditions Unnecessary and frequent braking reduces the fuel economy ...

Page 124: ...e gear shift pedal position Using an open end spanner hold the gear shift pedal link rod 1 on the flat surface of the rod Using another open end spanner completely loosen the lock nuts 2 3 Now turn the gear shift pedal link rod 1 in or out until the desired pedal position is set Move the rear view mirror stem A to the desired position forward or backward Tilt the mirror portion B till the clear vi...

Page 125: ...n Ride the vehicle and ensure the gear shift is easy and convenient Do not loosen the link rod to the maximum position till the last thread Else it may come out from the shifting mechanism during ride Caution Lock nut 2 has a left hand thread and should be loosened or tightened in opposite direction Note ...

Page 126: ...TABLE SUSPENSION Front fork adjustment Always set the spring loads in both fork legs equally to obtain optimum suspension performance EachForklegisprovidedwithaspringPRELOADadjusting bolt the right leg is provided with a COMPRESSION damping force and left leg is provided with REBOUND damping force through damping adjuster screw Note Spring preload Increasing the spring preload will harden the susp...

Page 127: ...nti clockwise as shown ref Fig 38 During adjustment count the numbers of clicks from fully closed clockwise position Do not attempt to over tight the adjuster bolt beyond the maximum and minimum position to prevent internal damage Caution Fig 37 Fig 38 1st groove hard suspension 5th groove Standard position 7th groove soft suspension A Spring Preload Distance A in mm Groove position Standard 14 5 ...

Page 128: ...ment count the numbers of clicks from fully closed clockwise position When Adjusting the damping force setting turn the adjuster screw in clockwise direction until it stops noting that the first click counted as 1 then count the clicks turning in anti clockwise direction Although the damping adjuster may turn beyond the stated minimum settings such turns are ineffective and advised not to turn fur...

Page 129: ...ng Increase the spring pre load shift to higher notches for heavier rides Decrease the spring pre load shift to lower notches for lighter rides A B 1 2 To adjust the shock absorber s pre load Place the motorcycle on its stand on a firm and flat surface Locate the adjuster shock absorber rear and handle ring spanner of tool kit ref page 160 properly into the notches of pre load adjuster ref Fig 41 ...

Page 130: ...e while turning the pre load adjuster because your hand may be striking against the other parts of the motorcycle if the adjuster spanner slips out of the pre load adjuster notch Warning Rebound damping The shock absorber is provided with rebound damping force adjustment To increase the damping turn the adjuster screw clockwise and to reduce the damping turn the adjuster screw towards anti clockwi...

Page 131: ... Luggage not exceeding the limits 10 10 10 The motorcycle delivered with adjustable suspension shall be with standard setting Refer suspension chart for various setting However the mentioned suspension settings are only a guide Setting requirements may vary for rider weight and personal preferences for further information contact TVS Motor Company Authorised Main Dealer Note Damping chart ...

Page 132: ...ace Track Standard Standard Standard 3rd notch Solo Comfort Standard Standard Standard 3rd notch Rider Pillion Standard Standard 6th notch Rider Luggage Standard Standard Standard 3rd notch Rider Pillion Luggage not exceeding the limits Minimum Minimum 8th notch Spring preload chart ...

Page 133: ...d independently as mentioned below a RH side projector adjustment Mask the LH side projector lamp using a black color cloth Adjust the RH side projector lamp adjuster C clockwise Downward or in anti clockwise Upward and match the low beam cut off line to the marking line D 500 mm on a vertical wall or screen ref Fig 43 44 b LH side projector adjustment Remove the cloth from LH side projector and m...

Page 134: ...s low beam cut off line should match with the marked line on the screen or wall Do not stare at LED head lamp beam to avoid damage to the eyes Warning Head lamp aiming to be done with the unloaded vehicle only Both the projector lamps should be adjusted independently The adjustment levels mentioned is for solo riding condition For dual riding condition the head lamp beam may be adjusted as per nee...

Page 135: ...rformed by your TVS Motor Company Authorised Main Dealer Periodic inspections may reveal one or more parts that may need replacement Whenever replacing any such parts we recommend to use only TVS Motor Company Genuine parts Proper running in ref page 01 and maintenance is mandatory for making certain that your vehicle is reliable and gives optimum performance at all times make sure that the period...

Page 136: ...er R R R Air cleaner element R R Spark plug R Tappet clearance valve clearance I A I A Clutch operations adjust if required I A I A I A I A I A Steering play I A I A I A Front and rear suspension I I Wheel bearing freeness replace if required I I Air suction system engine breather I I Front fork oil replacement R All fasteners I TI I TI I TI Drive chain slackness lubrication Inspect adjust and lub...

Page 137: ... I I I Front and rear brake fluid level I I R I R Front and rear brake pad wear replace if required I I I I Disc plates replace if required I I Brake hose rubber parts of master cylinder and Caliper front and rear replace if required I I Tyre air pressure at cold condition I A I A I A I A I A Steering stem bearing Inspect lubricate with Grease if required I L I L I L Speed sensor free from any mud...

Page 138: ...function and physical damage I I I I I Drive chain guide wear replace if required I I Instrument cluster MIL lamp function I I I I I Radiator fan fins and deflector clean if required I I I I I Reading fault codes using diagnostic tool I I I I I Availability of fuse puller and fuse condition I I I I I Brake pedal gear shift lever mounting pin lubricate using grease I I I I I Ignition cum steering l...

Page 139: ...r R R R Air cleaner element R R Spark plug R Tappet clearance valve clearance I A I A Clutch operations adjust if required I A I A I A I A I A Steering play I A I A I A Front and rear suspension I I Wheel bearing freeness replace if required I I Air suction system engine breather I I Front fork oil replacement R All fasteners I TI I TI I TI Drive chain slackness lubrication Inspect adjust and lubr...

Page 140: ... a flat firm surface with the side stand centre stand if available or the auxiliary stand paddock stand refer page 161 to prevent the motorcycle from falling while doing the maintenance service While working on batteries or fuel related items care must be taken to avoid fire or explosion Use non flammable solvent only Keep away the fire like cigarettes sparks and flames etc from the battery and fu...

Page 141: ...ge oil level Start the engine and let it idle for 3 to 5 minutes Switch OFF of the ignition Hold the vehicle in upright condition with both the wheels on ground on a flat and firm surface After 2 to 3 minutes remove the gauge oil level A and wipe it cleanly Re fix the gauge again Slowly and steadily remove the gauge and inspect the oil level The level should be between minimum 1 and maximum level ...

Page 142: ...engine For topping up always use TVS Motor Company recommended engine oil only Hold the vehicle in upright condition with both wheels on ground on a flat and firm surface while checking the oil level to avoid wrong indication Engine oil and oil filter must be replaced by a TVS Motor Company Authorised Main Dealer at the intervals specified in the planned maintenance schedule without fail Failing w...

Page 143: ...ent can be done by means of clutch cable adjuster at the clutch lever end Measure the clutch free play A at the lever end as shown ref Fig 47 If the measured free play is more or less than the standard limit given below Clutch lever free play 8 to 12 mm Remove the cable clamp 1 Pull back the dust cover 2 of clutch lever ref Fig 48 Loosen the lock nut 3 and turn the adjuster 4 in or out till the sp...

Page 144: ...sing the cable adjuster loosen the lock nut and completely turn in the clutch cable adjuster Re fix the dust cover 2 and cable clamp 1 Loosen the lock nut 5 at the bottom end of the clutch cable ref Fig 49 Turn the adjuster in 6 in or out until the specified play is obtained and then tighten the lock nut and check the adjustment once again ref Fig 49 After adjusting the clutch play start the engin...

Page 145: ...pright on a flat and firm surface using centre stand if available or on a auxiliary stand paddock stand ref page 161 Keep the handle bar straight Inspect the oil level of both front and rear brake fluid reservoirs ref Fig 50 Fig 51 If the level is lower than the MIN level mark in any of the reservoir contactTVS Motor Company Authorised Main Dealer for topping up If you find excessive play spongine...

Page 146: ...g brake fluid completely from the circuit and use another brand DOT 4 brake fluid to avoid mix up with existing old and different brand fluid Caution Lack of maintenance of the brake system increases the risk of accident If you notice any malfunction in the brake system contact nearest TVS Motor Company Authorised Main Dealer for further diagnosis Warning Check the brake fluid level only when the ...

Page 147: ...his groove leads to metal support contact with the brake disc and affects the braking efficiency disc integrity and leads to unsafe riding conditions to the rider Warning If the wear is found beyond the wear indicator A B groove as shown in the figure in any one of the pad replace brake pads as a set with a new one ref Fig 52 53 ...

Page 148: ...ssure is affected by changes in the temperature and altitude check and adjust the pressure more frequently whenever your vehicle is used on such conditions Be sure that the tyre pressures are within the specified limit at all times The tyre inflation pressure in cold condition is extremely important for the performance and the safety of the rider Improper tyre pressure may result in stability and ...

Page 149: ...its or cracks in the tyre replace the tyre without fail if found any of the above issues to ensure the safety of the rider Replace the tyre when the tyre wears off to the tyre wear indicator level 1 which is indicated by the tyre wear indicator TWI mark 2 on the side surface of the tyre ref Fig 54 Tread depth of the tyre should be minimum 2 mm if the vehicle speed is higher than 100 kmph and it sh...

Page 150: ...ed tyre Use of a tyre other than the standard will cause instability Be sure the wheel is balanced after the new tyre is installed Warning Tyre replacement The tyres fitted on your motorcycle were designed to match the performance capabilities of your motorcycle and provide the best combination of handling braking durability and comfort The recommended tyres for your motorcycle are Front 110 70 R1...

Page 151: ...xceed the vehicle speed above 100 kmph until the tyre is replaced Do not repair the punctured tyre It should not be replaced If it is necessary to run the vehicle on a repaired tyre never exceed 100 kmph speed until the tyre is replaced Never install a tube inside a tubeless tyre on this motorcycle The tube may get burst during ride due to excessive heat buildup which will result in serious conseq...

Page 152: ...rned OFF and the vehicle is in neutral Place the motorcycle on its centre stand if available or side stand or in auxiliary stand paddock stand ref page 161 Using the fingers check the slackness of the chain at the lower portion midway A between the sprockets ref Fig 56 The slackness A should be between 30 to 40 mm at the various points of the chain Drive chain slackness 30 to 40 mm The chain shoul...

Page 153: ...he adjuster screws 4 5 in or out to obtain the specified slackness in the chain ref Fig 57 58 While ensuring that the notch in the chain adjuster 6 7 is adjusted to the same scale value on both left and right sides tighten the locknuts to the specified torque Similarly tighten the rear axle nut and lock nut to the specified torque and check and ensure the chain slackness ref Fig 57 58 Axle nut tig...

Page 154: ...ff completely Slowly rotate the rear wheel in driving direction or wheel rotation direction Apply recommended spray liberally as shown to the drive chain inner lower runs ref Fig 59 Ensure both the row links are lubricated The chain fitted on your motorcycle has X Rings to protect the moving parts of chain from dirt and to hold the lubricant inside If the chain is cleaned using any solvent other t...

Page 155: ...ef page 161 Loosen the left side clamping screws 1 and 2 ref Fig 60 Remove the locking screw 3 ref Fig 61 Loosen the right side clamping screws 4 and 5 Slightly press the quick release axle 6 inward for a better grip on the right side Support the front wheel and slowly pull out the quick release axle 6 from the left side ref Fig 62 2 3 4 5 9 8 6 Fig 60 Fig 62 Fig 61 ...

Page 156: ...Reassembly Push the brake pads of front caliper away from together to ease the front wheel entry in to front suspension Loosen the mounting screw 8 and take out the speed sensor 9 from front suspension Fix the spacer bush 7 on the left side of wheel hub ref Fig 63 With the care roll the front wheel into the front suspension so that there is no damage to the wheel speed sensor Lift the front wheel ...

Page 157: ...Company Authorised Main Dealer after assembly for safety Caution Tightening torque 50 7 Nm Install the clamping screws 1 2 4 5 and tighten to the specified torque ref Fig 54 55 Tightening torque 19 Nm Assemble the speed sensor 9 and mounting screw 8 in front suspension ...

Page 158: ... or centre stand if available Place a support below the rear wheel to avoid falling of wheel after removing the quick release axle Remove the mounting screw 1 from the speed sensor mounting and carefully take out the speed sensor 2 ref Fig 64 Remove the axle mounting nut 3 ref Fig 65 using the proper tool from the tool kit ref page 160 2 1 4 8 6 10 7 5 3 9 Fig 64 Fig 65 Fig 66 ...

Page 159: ...eel out from the swing arm while pulling the brake caliper assembly back far enough to allow the rear wheel to come out Care should be taken not to damage speed sensor during its removal and reassembly Ensure that the speed sensor is free from any mud clogging with dirt Ensure not to damage the brake caliper during wheel removal Do not actuate the brake pedal after the wheel is removed Unintention...

Page 160: ...er assembly forward at the same time Roll the rear wheel as far forward as possible and loop the chain over the sprocket Insert the quick release axle along with the chain tensioner from left side of the swing arm while ensuring that the axle is seated properly into all the components Assemble the left side chain tensioner Assemble the axle nut along with the washer and hand tighten it Adjust the ...

Page 161: ... is supported by centre stand if applicable or side stand or auxiliary stand paddock stand in no load condition Always have these tightening torques to be checked at TVS Motor Company Authorised Main Dealer after assembly for safety Caution ...

Page 162: ...Main Dealer Removal Turn OFF the ignition Remove the pillion and rider seats as explained in page no 99 to access battery Remove the mounting bolt and take the battery holder A ref Fig 69 Disconnect the negative terminal 1 first followed by the positive terminal 2 ref Fig 70 Carefully take out the battery A 2 1 Re fitment Reinstall the battery in the reverse order of removal Connect the positive t...

Page 163: ... month or longer it is advisable to disconnect the battery terminals or have the battery removed by a skilled personnel Note Battery develop explosive gases Keep it away from heat sources If charging is required the battery must charged in well ventilated area Unusable battery must be disposed in environment friendly manner Do not discard it with household trash Handover the battery to the battery...

Page 164: ...during replacement Removal and replacement Turn OFF the ignition Press the lock and open the fuse box cover 1 ref Fig 71 Pull out the defective fuse and re fix the new one with same rating Close the fuse box cover and ensure the proper locking You can identify a blown fuse by the interrupted centre link 1 ref Fig 72 GOOD FUSE BLOWN FUSE Fuse assignments Each fuse inside the fuse box are assigned f...

Page 165: ...in fuse F4 25A Cream HECU F5 10A Red All lights horn LH RH F6 10A 10A Red EFI speedometer Red HECU Do not use the motorcycle by shorting the wires without a fuse Never use a fuse with a rating other than that specified Failure to observe above rules may damage the electric system or even cause fire Caution A sticker with fuse colour codes and rating is pasted inside the fuse box cover which can be...

Page 166: ...153 153 Fuse location Spare fuse for the each of the fuse is located inside the fuse box A and as well as in the wiring harness B below the seat latch of pillion seat ref Fig 74 Fig 74 ...

Page 167: ... key 5 mm from the tool kit ref page 160 ref Fig 75 Assemble the mirror assembly LH to the bracket licence complete along with grommets 2 nos on both sides bracket licence complete Now tighten the allen screw 2 nos with the bracket licence complete using a hexagonal key 5 mm from the tool kit ref Fig 76 Tightening torque 7 1 Nm Similarly assemble the mirror assembly RH Fig 75 Fig 76 ...

Page 168: ...ake out the cap carefully Re fixing Re fix the cap of the connector and ensure the proper locking Re fix the connector to its location and lock it properly Diagnostic connector to be accessed and used by the trained personals of TVS Motor Company Authorised Main Dealer or by the other authorised persons of TVS Motor Company Limited during service Do not fiddle with system at unauthorised service l...

Page 169: ...to serious problems in front fork wheel assemblies brakes electrical systems inlet and exhaust systems which will result in reduced safety Caution Transmission components can be rinsed with warm water and dried with clean dry cloth Clean the radiator regularly Use a hose with low water pressure to clean the radiator fins blockage This prevents the engine from overheating due to insufficient coolin...

Page 170: ...ll the spark plug Disconnect and remove the battery Store it away from direct sunlight and freezing temperatures Place a suitable support at the bottom of the frame so that both the tyres are off the ground This will ensure the better tyre life Protect the vehicle with the suitable cover and store the vehicle inside a garage or similar area to avoid damage due to dust and rain Make sure that the s...

Page 171: ... Fill the engine oil and check the oil level using the gauge Lubricate the necessary parts Fill up fresh fuel in the fuel tank ref page 95 Check and inflate the tyre pressure to the specified limit Check and correct the points mentioned in pre ride check ref page 102 Turn on the ignition and start the engine Allow the to run in idle mode for few minutes and ride out Note ...

Page 172: ...orque value Fitness of tyres and tyre pressure Working of all the lamps and horn Balancing of wheel Smooth functioning of all cable and their free plays Smoothness of steering operation Slackness and lubrication of chain Front and rear brake functioning and rear brake switch working Front fork for any abnormality Spark plug cleanliness and condition Air filter element cleanliness Lubrication of al...

Page 173: ...dure The tool kit consists of one number each of the following 1 Tool bag 2 Double ended open jaw spanner 12x13 3 Double ended open jaw spanner 10x16 It is recommended to use the tool kit incase of any emergency only It is always advisable to take your vehicle to TVS Motor Company Authorised Main Dealer Note 4 Bit 5 Grip driver 6 Adjuster shock absorber rear 7 Handle ring spanner 8 Hexagonal key 5...

Page 174: ...lifting the front wheel the stand is an accessory and it is available with the TVS Motor Company Authorised Main Dealer Loosen the clamping screws 1 of the stand adopters Move away the adopters 2 3 in such way that the front forks fit between them Centre the stand relative to the front wheel and push it against the front axle Align the two adapters 2a 3a so that the front forks are securely seated...

Page 175: ...ked using it retracts if the motorcycle is lifted too high When raising the motorcycle make sure that the centre stand if available in the vehicle and parked using it remains on the ground Else the motorcycle is supported by the rear wheel stand to avoid falling of the motorcycle Caution 3a Tighten the clamping screws 1 Fig 81 Fig 82 ...

Page 176: ... away the adopters 2 3 in such way that the swing arm fits between them ref Fig 83 Ensure that the axle is not covered Position the stand ref Fig 84 Make sure that the vehicle is secured so that it cannot topple sideways Push the stand down until the motorcycle is standing upright and the handle of auxiliary stand is resting on the floor properly When raising the motorcycle make sure that the vehi...

Page 177: ...this warranty is limited to repairing or replacing free of cost those parts of the vehicle which upon examination by the Company may prove to the Company s satisfaction to have a manufacturing defect and in such cases the Company s decision either to repair or replace the affected parts will be final In the event of replacement of parts the Company also reserves the right to use parts of the same ...

Page 178: ...nty will lie only when the customer takes his vehicle to an Authorised Main Dealer of the Company and reports the problem he she felt in the vehicle to enable the Authorised Main Dealer to inspect the same and assess the cause for the reported problems produces to such Authorised Main Dealer the owner s manual for the concerned vehicle for verification of relevant details 8 This is the only warran...

Page 179: ...ad lamp tail lamp tsl Service Maintenance Parts Oil filter spark plug air filter oil coolant clamps Rubber rexine plastic items All hoses pipes and plastic aesthetics Proprietary Items Battery and tyres the warranty terms are subject to our agreement with proprietary OEM Others Factors Parts of the vehicle getting affected due to atmospheric effect environmental factors rusting paint peel off etc ...

Page 180: ...is number is deleted defaced or altered Vehicles on which any warranty service including scheduled pay service is not availed when it falls due at TVS Motor Company Authorised Main Dealer Vehicles sold or transferred by original retail purchaser Vehicles used for racing or any competition or used otherwise than for ordinary personal transportation Vehicles attached with side cars etc Vehicles whic...

Page 181: ... linings control cables fasteners shims washers oil seals gaskets etc Electrical Fuse headlamp tail lamp TSL control switches instrument cluster wheel speed sensor ignition coil injector relays and horn Service Maintenance Parts Oil filter spark plug air filter oil coolant clamps Rubber rexine plastic items All hoses pipes and plastic aesthetics Proprietary Items Battery and tyres the warranty ter...

Page 182: ... manual Vehicles on which engine number or chassis number is deleted defaced or altered Vehicles on which any warranty service including scheduled pay service is not availed when it falls due at TVS Motor Company Authorised Main Dealer Vehicles sold or transferred by original retail purchaser Vehicles used for racing or any competition or used otherwise than for ordinary personal transportation Ve...

Page 183: ...ce for your record the Authorised Main Dealer will affix their stamp on last column of record sheet Periodic maintenance always helps good performance of an automobile and our services are planned to keep your TVS Apache RR 310 performing good Please note that carrying out the services for your vehicle at scheduled intervals is necessary for availing warranty And please also remember that after th...

Page 184: ...ll lamps and horn 10 Inspect head lamp focus and adjust if required 11 Conduct engine start suppression test 12 Test drive vehicle and ensure proper working of all controls and system 13 Clean the vehicle thoroughly 14 Using diagnostic tool ensure there is no error codes 15 Code the service interval distance and time using diagnostic tool 16 Change the menu in cluster to odometer menu before handi...

Page 185: ...th Service Pay 45000 54 Free service entitles the customer to avail service as detailed in service instructions at free of labour charge Cost of oil coolant brake fluid and other materials for the free service is chargeable Charge for the pay services cost of oil coolant brake fluid and other materials for the pay service should be borne by the customer Note Please remember that after the above sc...

Page 186: ... Service the vehicle at your door step Available for regular maintenance or breakdown service only Offered at nominal convenience charges Contact your nearest Dealership for details Facility available at selected Dealerships only Terms and conditions apply PICKUP AND DROP ...

Page 187: ...ded grade TVSM TRU4 SAE 15W50 Synthetic oil MOTUL 15W50 3000 4T Plus MA2 oil Recommended quantity 1700 ml fresh assembly full drain along with filter change Coolant Recommended manufacturer Glysantine Recommended grade G48 Recommended quantity 1 litre coolant and distilled water ratio 50 50 Cone set grease Recommended manufacturer As recommended by TVS Motor Company Recommended grade BEM 34 132 Re...

Page 188: ...a Recommended grade KHL 15 10 Recommended quantity 440 ml leg Chain cleaner Recommended manufacturer MOTUL Recommended grade C1 Cone set grease Recommended manufacturer MOTUL Recommended grade C2 Brake Fluid Recommended manufacturer BASF HYDRAULAN 404 EQUIVALENT Recommended grade DOT 4 ...

Page 189: ...d Track mode 19 kW 7600 rpm 25 kW 9700 rpm Maximum speed Urban and Rain mode Sport and Track mode 25 Nm 6700 rpm 27 3 Nm 7700 rpm Engine idling rpm 1700 200 rpm Idling CO CO 0 5 Idling HC ppm HC 500 ppm Camshaft Double over head camshaft Fuel feed Closed loop EFI system Cooling system Liquid cooling Air filter Dry paper type Engine ...

Page 190: ... transmission Chain and sprockets First gear ratio 3 000 Second gear ratio 2 06 Third gear ratio 1 59 Fourth gear ratio 1 29 Fifth gear ratio 1 10 Sixth gear ratio 0 95 Primary reduction 3 083 Secondary reduction 2 471 Oil filter Wire mesh and Micronic paper filter Lubrication system Wet sump lubrication Starting system Electric starter Engine Transmission ...

Page 191: ... length 2001 20 mm Overall width 786 5 mm Overall height 1135 10 mm Saddle height 811 10 mm Ground clearance 180 5 mm Wheel base 1365 12 mm Kerb weight 174 kg Pay load 130 kg Gross vehicle weight 304 kg Dimension ...

Page 192: ...spension Solid Die cast Aluminium swing arm directly hinged monoshox pre load adjustable Fork stroke length 140 mm Rear suspension travel 119 mm First gear ratio 3 000 Steering angle 34 2 Caster angle 25 1 Turning radius 2542 145 mm Gradability 10 Banking angle 49 1 Frame and Suspension ...

Page 193: ...ront tyre make and model MICHELIN M C 54 W Road 5 Radial Rear tyre make and model MICHELIN M C 66 W Road 5 Radial Front tyre size M C 54 H Tubeless 110 70 ZR17 M C 54 W Tubeless Rear tyre size M C 66 H Tubeless 150 60 ZR17 M C 66 W Tubeless Front tyre pressure 2 25 kg 32 PSI for both solo and dual Rear tyre pressure 2 25 kg 32 PSI for both solo and dual ...

Page 194: ...181 181 Free Plays Free plays Clutch free play 8 12 mm Drive chain free play 30 40 mm ...

Page 195: ... mounted on engine body 1 Engine ground and 2 Ignition ground and one ground mounted on fuel tank Generator 12V 290W Head lamp 12V LED Position lamp 12V LED Tail brake lamp 12V LED 2W 2W approx Turn signal lamp 12V LED 2W each Number plate lamp 12V LED Instrument panel TFT LED indicators Horn type 12V DC two numbers Fuse Mini fuse 7 5A x 2 10A x 3 25A x 1 and 30A x 1 Voltage regulator Three phase ...

Page 196: ...sembly mounting bolts 28 4 2 Nm Rear wheel Drive chain adjuster screw lock nuts 19 3 Nm Rear wheel quick release nut 100 15 Nm Swing arm Swing arm axle mounting nut 135 20 5 Nm Rear shock absorber top mounting bolt 56 8 4 Nm Rear shock absorber bottom mounting bolt 56 8 4 Nm Rear tyre pressure 2 25 kg 32 PSI for both solo and dual ...

Page 197: ... Release the side stand Engine kill switch is ON Turn off the engine kill switch ref page 29 Gear applied and clutch not disengaged Either apply the clutch or bring the transmission to neutral position No fuel in the fuel tank Refuel ref page 95 Battery discharged Recharge the battery or fix a new battery if the old battery is not getting charged ...

Page 198: ...ublic place without a valid policy of insurance issued by an authorised insurer Driving a motor vehicle without any such insurance is an offense under Motor Vehicles Act To assist our Customers on their insurance requirements such as the prompt issue and renewal of policies as well as expeditious settlement of claims if any our preferred insurers are ...

Page 199: ...VS CONNECT mobile app of your TVS RR310 vehicle can be downloaded from the Google Play and the AppStore by searching the key word TVS CONNECT else by scanning the below QR code Android TVS CONNECT APP IOS ...

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