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SAFETY INSTRUCTIONS

The  autoclave  has  unique  characteristics.  Please  read  and  understand  the 

operation  instructions  before  first  operation  of  the  autoclave.  The  following 

issues may require instructions guidance provided by the manufacturer: how to 

operate  the  autoclave,  the  door  safety  mechanism,  the  dangers  involved  in 

circumventing safety means, how to ensure that the door is closed, and how to 

select a correct sterilization program.
Autoclave maintenance is crucial for the correct and efficient function of the 

device. We enclose a log booklet that includes maintenance recommendations, 

with every device.

1.

Make sure that you know where the main power switch is.

2.

Never  use  the  autoclave  to  sterilize  corrosive  products,  such  as:  acids, 

bases  and  phenols,  volatile  compounds  or  solutions  such  ethanol, 

methanol or chloroform nor radioactive substances.

3.

All  autoclave  users  must  receive  training  in  proper  usage  from  an 

experienced  employee.  Every  new  employee  must  undergo  a  training 

period under an experienced employee.

4.

A  written  procedure  must  be  established  for  autoclave  operation, 

including: daily safety tests, seal inspection and door hinge inspection, 

smooth action of the closing mechanism, chamber cleaning, prevention 

of clogging and preservation from corrosion, what is permitted and what 

is prohibited for sterilization and choosing a sterilization program.

5.

Before use, check inside the autoclave chamber to ensure that no items 

have been left from the previous cycle.

6.

Load  trays  in  such  a  way  as  to  allow  steam  to  move  freely  among  all 

items.

7.

Do not attempt to sterilize liquids since this autoclave 

is not

 intended to 

sterilize liquids.

8.

When sterilizing plastic materials, make sure that the item can withstand 

sterilization  temperature.  Plastic  that  melts  in  the  chamber  is  liable  to 

cause a great deal of damage.

9.

On  closing  the  device  door,  make  sure  it  is  properly  locked  before 

activating.

10.

Verify  once  again  that  you  have  chosen  the  appropriate  sterilization 

program.

11.

Before withdrawing trays, wear heat resistant gloves.

12.

Before opening the door, verify that there is no pressure in the chamber 

(chamber pressure gauge is located on the autoclave's front panel).

13.

Open  the  door  slowly  to  allow  steam  to  escape  and  wait  5  minutes 

before you remove the load. 

14.

Once  a  month,  ensure  that  the  safety  valves  are  functioning,  and  once 

annually a certified tester must conduct pressure chamber safety tests.

15.

Once  annually,  or  more  frequently,  effective  tests  must  be  performed, 

i.e., calibration and validation.

16.

Examine the condition of assemblies on a regular basis. Make sure there 

are no leaks, breaks, blockages, whistles or strange noises.

17.

It is required to conduct maintenance operations as instructed.

18.

Immediately notify the person in charge of any deviation or risk for the 

proper function of the device.

Summary of Contents for 1730 M

Page 1: ...op Autoclaves models 1730 2340 2540 3140 3850 3870 M MK 1730MK Valueklave Cat No MAN205 0309001EN Rev H Tuttnauer Europe b v Paardeweide 36 4824 EH Breda P O Box 7191 4800 GD Breda Netherlands 31 76 5...

Page 2: ......

Page 3: ...4 6 6 Temperature Safety Thermostat 15 6 7 Raising the Working the Temperature of the Safety Thermostat 15 6 8 Cut Off Thermostat 16 6 9 Replacing Heating Elements 17 6 10 Replacing Multi Purpose Valv...

Page 4: ...ning Bolt Assembly 34 Multi Purpose Valve Assembly 35 Drawing of Electrical System of Table Autoclave Models 1730M MK 44 Drawing of Electrical System of Table Autoclave Models 2340 2540 M MK 45 Drawin...

Page 5: ...nding connections Perform validation of the autoclave Check the precise operation of the earth leakage relay Check that the autoclave is leveled Check the safety elements safety valve door locking bel...

Page 6: ...or sterilization and choosing a sterilization program 5 Before use check inside the autoclave chamber to ensure that no items have been left from the previous cycle 6 Load trays in such a way as to al...

Page 7: ...value degree of acidity 5 to 7 Appearance Colourless clean without sediment Hardness Ions of alkaline earth 0 02 mmol l Compliance with the above data should be tested in accordance with acknowledged...

Page 8: ...11 Heat indicator light 3 Safety valve 12 Multipurpose valve 4 Air trap jet 13 Front legs 5 Timer 14 Reservoir water drain valve 6 Main power switch 15 Door Closing Device 7 Pressure gauge 16 Door Mi...

Page 9: ...Water reservoir 11 Thermostat B10 knob 3 Safety valve 12 Multipurpose valve 4 Air trap jet 13 Front legs 5 Pressure gauge 14 Rear legs 6 Main power switch 16 Door Closing Device 7 Timer 18 Door cover...

Page 10: ...1 Thermostat B10 knob 3 Safety valve 12 Multipurpose valve 4 Air trap jet 13 Front legs 5 Pressure gauge 14 Reservoir water drain valve 6 Main power switch 15 Door Closing Device 7 Timer 16 Door Micro...

Page 11: ...9 REAR VIEW...

Page 12: ...2 Turn on the main switch and the circuit breaker 3 Short circuit the L and N pins on the cord s plug 4 Connect the Short circuit pins to the L pole on the Megger 5 Connect the earth pins to the earth...

Page 13: ...removing the outer covers Warning Before starting disconnect the instrument from the power source and make sure there is no pressure in the autoclave Then proceed as follows 1 Remove the screws holdin...

Page 14: ...pushed up by the steam pressure and evacuated through this orifice Caution Before starting ensure that the electric cord is disconnected and that there is no pressure in the autoclave 1 Remove the wat...

Page 15: ...in the autoclave Note These instructions are valid for both CE marked and ASME type safety valves 1 Remove the water reservoir cover 2 Unscrew the safety valve and remove it from the safety valve base...

Page 16: ...t breaker with a new one 5 Reconnect the electrical wires 6 Reassemble the cover 7 Turn on the autoclave and verify it operates correctly 8 Move the circuit breaker s lever to the tripped position and...

Page 17: ...case of a rise in temperature The electric power is automatically reconnected when the chamber cools down To replace this safety thermostat remove the rear cover unscrew the thermostat and replace it...

Page 18: ...nd starts the sterilization cycle the chamber will heat up and activate the cut out thermostat In order to restart the operation press the RESET button If the autoclave is operated according to the in...

Page 19: ...Autoclave 2 Release the two terminal wires from the heating element 3 Remove the heater tightening bolts 1 4 Replace the damaged heating element with a new one and reconnect the two terminal wires 4...

Page 20: ...e valve to its base 6 Pull out the valve 7 Replace it with a new one Make sure that the valve is tightened to the valve base 8 Reconnect the three tube nuts 9 Return the valve knob to its place 10 Tur...

Page 21: ...e Exh Dry M Sw 1 Tight Tight Loose Loose M Sw 2 Loose Loose Loose Tight M Sw 3 Loose Loose Loose Tight Notes 1 Microswitches MSw1 STER and MSw 2 DRY are actuated by the multi purpose valve 2 Microswit...

Page 22: ...t and the steam exhausts into the water reservoir 8 When the pressure gauge reaches 0 turn the multi purpose valve to the OFF position and the main switch to STOP 9 Open the door 10 Replace the water...

Page 23: ...hat the washers 7 10 will be stuck if so push them out by introducing pressurized air through the steam inlet hole 5 Reconnect the door device locking pin 13 into a new silicone bellows 12 6 Put the s...

Page 24: ...e chamber 3 Remove the isolating cover 4 Remove the thermostat knob 5 Unscrew the 2 screws connecting the thermostat to the panel located under the thermostat knob 6 Unscrew the nuts connecting the wi...

Page 25: ...g 4 and the door 5 Perform final adjustment of the screw as follows 5 1 While the autoclave is disconnected from electricity turn on the circuit breaker 5 2 Connect the electrical plug to a multi mete...

Page 26: ...009 4 spring All models SPR177 0012 1 screw 1730 3140 3850 3870 BOL191 0091 1730 POL065 0001 1730 BOL191 0140 2340 2540 POL065 0053 2340 2540 BOL191 0033 3140 COV314 0001 3140 BOL191 0115 6 door cover...

Page 27: ...e locking device Take care not to lose the Teflon disk 10 4 Reassemble the new locking device 5 Insert the pin 6 6 Reassemble the security ring 9 CLOSING DEVICE No Description No Description 1 Bushing...

Page 28: ...ver see para 6 2 Dismantling the Outer Covers of the Autoclave 2 Disconnect the wires 1 2 from the door switch 3 3 Remove the microswitch and replace it with a new one 4 Reconnect the wires the micros...

Page 29: ...overs 1 Remove the autoclave cover see para 6 2 Dismantling the Outer Covers of the Autoclave 2 Disconnect the drainpipe from the valve using a 9 16 wrench 3 Remove the nut 3 and the ring for drain va...

Page 30: ...timer for 15 minutes Turn the multi purpose valve to DRY position If HEAT DRY lights are on then POWER bulb is burnt 2 3 If also HEAT DRY lights are not on then the electrical line is faulty 2 4 Turn...

Page 31: ...t B10 set to too low temperature 3 2 2 Microswitch No 2 is faulty 3 2 3 Bridge No 10 is faulty 3 3 1 Thermostat B10 is faulty 3 3 2 Safety thermostat faulty 3 3 3 Timer is faulty 3 3 4 Microswitch No...

Page 32: ...se check up and tests 5 1 One or more heaters are burnt 5 2 Too much water in the chamber 5 3 Door gasket leakage 5 4 Safety thermostat is not set to the right temp stops heating in the increase press...

Page 33: ...is burned out 9 1 Door pin set in groove 9 2 Door locking system stuck or bellows damaged 10 1 Steam is leaking at the closing device 10 2 Safety Valve is leaking 11 1 The internal spring in the multi...

Page 34: ...32 GENERAL VIEW OF VESSEL DOOR AND ACCESSORIES Door Closing device Chamber...

Page 35: ...33 AUTOCLAVE COVER...

Page 36: ...240 0030 LOK387 0012 5 Locking housing axis LOK240 0014 LOK387 0014 6 Door locking device pin LOK240 0019 LOK387 0016 7 Bakelite handle HAN071 0003 HAN071 0006 8 Closing bridge c clip NUT193 0339 NUT1...

Page 37: ...35 MULTI PURPOSE VALVE ASSEMBLY Model 1730 Models 2340 2540 3140 3850 3870...

Page 38: ...009 0006 Heating Element 120V 450W 1730 MK EK HEA010 0007 Heating Element 230V 450W 1730 MK EK HEA010 0008 Heating Element 230V 550W 2340 MK EK HEA010 0003 Heating Element 230V 550W 2540 MK EK HEA010...

Page 39: ...LE038 0006 Lamp Green 110V 8mm ELE038 0002 ELE038 0002 ELE038 0002 ELE038 0002 ELE038 0002 ELE038 0002 Lamp Green 230V 8mm ELE038 0005 ELE038 0005 ELE038 0005 ELE038 0005 ELE038 0005 ELE038 0005 Gauge...

Page 40: ...4 0005 ELC385 0006 ELC387 0015 CE marked 1 4 x 2 8 Bar SVL029 0028 SVL029 0028 SVL029 0028 SVL029 0028 SVL029 0028 SVL029 0028 Safety valve ASME 1 4 40 psi SVL029 0004 SVL029 0004 SVL029 0004 SVL029 0...

Page 41: ...g Bellows LOK240 0026 LOK240 0026 LOK240 0026 LOK240 0026 LOK240 0026 LOK240 0026 Safety membrane housing LOK240 0025 LOK240 0025 LOK240 0025 LOK240 0025 LOK240 0025 LOK240 0025 Bellows pin L0K240 002...

Page 42: ...14 3 0 7 15 4 106 8 128 5 1 29 224 2 3 9 18 6 101 4 106 6 1 07 214 5 0 8 15 5 106 9 129 0 1 29 224 4 4 0 18 7 101 5 106 9 1 07 214 7 0 8 15 5 107 0 129 6 1 29 224 6 4 1 18 8 101 6 107 3 1 07 214 9 0 9...

Page 43: ...153 8 1 54 233 8 7 6 22 3 117 7 184 5 1 85 243 9 12 1 26 8 112 2 154 3 1 54 234 0 7 7 22 4 117 8 185 1 1 85 244 0 12 1 26 8 112 3 154 8 1 55 234 1 7 7 22 4 117 9 185 7 1 86 244 2 12 2 26 9 112 4 155 3...

Page 44: ...8 3 2 18 253 4 17 1 31 8 128 4 257 5 2 58 263 1 22 7 37 4 123 1 218 9 2 19 253 6 17 1 31 8 128 5 258 3 2 58 263 3 22 8 37 5 123 2 219 6 2 20 253 8 17 2 31 9 128 6 259 1 2 59 263 5 22 9 37 6 123 3 220...

Page 45: ...3 33 278 8 33 6 48 3 133 1 296 2 2 96 271 6 28 3 43 0 137 2 333 8 3 34 279 0 33 7 48 4 133 2 297 1 2 97 271 8 28 4 43 1 137 3 334 7 3 35 279 1 33 8 48 5 133 3 297 9 2 98 271 9 28 5 43 2 137 4 335 6 3...

Page 46: ...44 DRAWING OF ELECTRICAL SYSTEM OF TABLE AUTOCLAVE MODELS 1730M MK...

Page 47: ...45 DRAWING OF ELECTRICAL SYSTEM OF TABLE AUTOCLAVE MODELS 2340 2540 M MK...

Page 48: ...46 DRAWING OF ELECTRIC SYSTEM OF TABLE AUTOCLAVE MODEL 3140 M...

Page 49: ...47 DRAWING OF ELECTRIC SYSTEM OF TABLE AUTOCLAVE MODELS 3850 M...

Page 50: ...48 DRAWING OF ELECTRICAL SYSTEM OF TABLE AUTOCLAVE MODELS 3870 M...

Page 51: ...49 PIPING DIAGRAM TABLE TOP AUTOCLAVE MODELS M AND MK...

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