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10

85540-85541

WARNING

TO AVOID SERIOUS INJURY, 

Read and Understand the Entire 

Operator’s Manual Before Operating This 

Machine.

MOVING THE AERATOR TO THE WORKSITE

When moving the aerator in a vehicle or on a trailer, 

the machine must be securely tied down. Relying 

solely on the aerator drive train to prevent movement 

may cause damage to the tines, drive mechanism, and 

transport wheels mechanism. Tie down points are on 

the front and rear of the frame.

 

Use wheel chocks and 

chains to secure the aerator to the vehicle or trailer. 

Place  a  piece  of  plywood  under  the  tines  while  it  is 

being moved to provide extra protection for the aerator 

tines and the vehicle or trailer. 

Use the Transport 

Locking Pin to secure the XT5 transport wheels in 

a lowered position.

When Being Moved By Vehicle Or Trailer, 

Securely Tie Down The Aerator To Avoid Damage 

To The Tines, Front Tires and Transport Wheels 

Mechanism.

Turn the Fuel Shutoff Off During Transport To Avoid 

Flooding the Engine. 

Do not tip the Aerator on its nose during transportation, 

operation, service or cleaning. If tipped, engine oil from 

the crankcase will enter the piston cylinder and foul the 

spark plug.

When loading or unloading the Aerator, do not 

attempt to drive up or down truck or trailer ramps. 

Stop the engine, set the neutral knob and manually 

push the aerator on any ramps. 

The Aerator Weighs 328 Lbs (148 Kg). 

TO AVOID SERIOUS INJURY, 

Use Proper Rated Lifting Equipment and 

Techniques and To Lift the Aerator.

Operation

PRE-OPERATION CHECK LIST

Safety First

 

Wear the appropriate safety gear. Hearing 

protection, gloves and safety shoes are strongly 

recommended during operation.

 

Check - The oil 

level in the engine 

crankcase with 

the engine setting level. If necessary, fill the 

engine crankcase in accordance with the engine 

manufacturer’s instructions.

 

Grease - The fittings in the rear wheel hubs.

 

Use fresh fuel of a type and grade recommended 

by the engine manufacturer. Fill the tank 3/4 full.

 

Check - The transport locking pin 

is not locking 

transport wheels. 

 

Inspect - The tines and the V-belt for damage.

 

Check - All guards are in place. 

Do Not Operate 

Without Guards In Place.

 

Check - Retighten any loose nuts and screws to 

ensure safe operation.

 

Check - The work site for above and below ground 

obstructions and/or dangerous areas.

WORK SITE PREPARATION

Under certain conditions (in very loose and uneven turf), 

the Aerator  tines  can  reach  a  depth  of  4-1/2”  inches 

(113 mm). Damage will occur to any buried object that 

the  tines  may  come  in  contact  with.  Plan  your  path 

and know the location of any below  ground as well as 

above ground objects that could be damaged by the 

aerating process.

Locate and mark

 all shallow buried electric service, 

cable TV, telephone, outdoor lighting, and any other 

buried cable that may be damaged by the aerating 

process.

Locate and mark 

all irrigation heads, above and below 

ground irrigation control boxes, and any shallow 

buried irrigation lines that may be damaged by the 

aerating process.

Locate and mark

 any shallow buried natural gas, 

propane gas, or other gas or fuel line that may be 

damaged by the aerating process.

Locate and mark 

any shallow buried roof drain pipes, 

drain tiling, drain catch basins, or any other buried 

drainage items that may be damaged in the aerating 

process.

USING THE REMOVABLE WEIGHT 

(See Figure 5)

When aerating in an area where hard soil conditions 

exist, the removable weight may be needed to ensure 

that the tines reach the desired penetration depth. Insert 

SAFE-22A

OPERATION

WARNING

WARNING

TO AVOID SERIOUS 

INJURY, 

Keep Hands and Feet 

Away 

From Tines.

SAFE-26A

PULL TO UNLOCK DRIVE WHEELS

NEUTRAL

CHECK OIL

WITH ENGINE

SITTING LEVEL

Summary of Contents for 85540

Page 1: ...4 196 and 10 212 872 Additional Patents Pending Manual Number 670678 Rev B DANGER IF INCORRECTLY USED THIS MACHINE CAN CAUSE SEVERE INJURY THOSE WHO USE AND MAINTAIN THIS MACHINE SHOULD BE TRAINED IN ITS PROPER USE WARNED OF ITS DANGERS AND SHOULD READ THE ENTIRE MANUAL BEFORE ATTEMPTING TO SET UP OPERATE OR SERVICE THE MACHINE TURFCO MFG INC 1655 101st Avenue NE Minneapolis Minnesota 55449 4420 U...

Page 2: ... Speed 11 Planning Aerating Path 12 Turning Aerator At End of a Row and Moving Aerator Backwards 12 Inspection During Operation 12 Decals 13 Operator Daily Inspection 14 Storage 14 Troubleshooting Table 14 Service and Adjustment Cleaning and Hardware Inspection 15 Lubrication 15 Transaxle V Belt Adjustment 16 Direction Control Cable Adjustment 16 Chain Idler Sprocket Adjustments 17 Tine Position 1...

Page 3: ... and Registered Trademarks Covered Under US Patent 6 708 773 and 9 474 196 and 10 212 872 Additional Patents Pending TURFCO is a registered trademark of Turfco Mfg Inc TurnAer and XT5 are registered trademark of Turfco Mfg Inc Yamaha is a registered trademark of Yamaha Motor Corporation Briggs and Stratton is a registered trademark of Briggs and Stratton Corporation Aerator Width 33 3 4 Inches 85 ...

Page 4: ...ers edgers brush and string trimmers Rotary mowers can throw debris at speed up to 320 Km h Hearing If the noise level of the equipment is too loud use ear protection Do not use stereo headsets during operation This is a distraction that may lead to an accident Headsets also make it difficult to hear other people and other equipment while operating the machine Gloves Use gloves to protect your han...

Page 5: ...d fittings frequently for cracks and leaks Pull the starter cord slowly until resistance is felt Then pull the cord rapidly to avoid kickback and to prevent hand or arm injury Do not remove the fuel tank cap or fill fuel tank while the engine is hot or running Allow the engine to cool before refueling Do not operate the engine if gasoline is spilled Do not operate the engine when the smell of gaso...

Page 6: ...rough the hole in the lift arm and the wheel arm and is held in place by the flat washers See Figure 1 Tighten securely Check movement of the transport wheels lift handle Step 6 Lower the transport wheels and move the Transport Locking Pin in to the Locked position See Figure 1 This will lock the transport wheels in to a lowered position Step 7 Check the movement of the direction control handle DO...

Page 7: ...K NUT BUSHING SCREW FLAT WASHERS NYLOCK NUT SAE 30 TRANSPORT LOCKING PIN IN UNLOCKED POSITION REMOVE BLACK PLASTIC HORSESHOE SHAPED SHIMS PULL TO UNLOCK DRIVE WHEELS NEUTRAL CHECK OIL WITH ENGINE SITTING LEVEL HANDLEBAR BASE FIGURE 1 AS85540 01 RevB LIFT TUBE REMOVABLE WEIGHT Unleaded Gasoline Fuel Shutoff Valve TRANSPORT LOCKING PIN IN LOCKED POSITION ...

Page 8: ...ESCRIPTION OF OPERATOR CONTROLS See Figure 2 The Operator Controls are located on the handlebar They are the Transport Wheels Lift Handle and the Forward Reverse Direction Control Handle Engine controls are located on the engine Ensure that all operator controls are in good operating condition Do not alter operator controls and or operate the Aerator with defective or non operational operator cont...

Page 9: ...st Engagement On Uneven Ground Can Cause The Aerator To Tip Or Roll Over The direction handle will not act as a brake when released If the direction handle is released when the Aerator is going up a slope the machine can freewheel forwards or backwards towards the operator Transport Locking Pin See Figure 4 The transport locking pin secures the transport wheels in a lowered position for transporti...

Page 10: ...ssary fill the engine crankcase in accordance with the engine manufacturer s instructions Grease The fittings in the rear wheel hubs Use fresh fuel of a type and grade recommended by the engine manufacturer Fill the tank 3 4 full Check The transport locking pin is not locking transport wheels Inspect The tines and the V belt for damage Check All guards are in place Do Not Operate Without Guards In...

Page 11: ...d Allow Engine to Return to Idle Speed Briggs and Stratton 4 Place Throttle to STOP Position Use On Off switch on Yamaha engine 5 Place Engine Fuel Shutoff To OFF Position To stop the engine in an emergency situation release the direction control handle and put the engine throttle in the STOP position On Yamaha engines Use the On Off switch OPERATING DIRECTION CONTROL HANDLE Slowly push the direct...

Page 12: ...t are too tight to turn To turn the Aerator in a tight area lift the tines out of the ground using the transport wheels lift handle Pull back on the Direction Control handle and back out of the tight spot While backing up pull on the handlebar in the direction you want to turn to swing the machine around Go forward and reposition the machine to return to your planned path Moving In Reverse When in...

Page 13: ...PL85540 07 Rev B TM REVERSE FORWARD AERATE TINES DOWN TRANSPORT TINES UP 15 Max F OFF FRONT TANK REAR TANK FUEL TANK SELECTOR G CHECK OIL WITH ENGINE SITTING LEVEL 190cc 149 Kg 328 lbs Turfco TurnAer TM XT5 Aerator Product Number 85540 US Patents 6 708 773 9 474 196 10 212 872 Additional Patents Pending 5 6 Km h 3 5 MPH 2 4 Km h 1 5 MPH 189cc 149 Kg 328 lbs Turfco TurnAer TM XT5 Aerator Product Nu...

Page 14: ...r proper lubrication of the entire machine Check for proper oil levels in the engine Check engine oil with engine setting level Check condition and sharpness of the tines Check for plugged or blocked tines Inspect all operator controls for proper operation Do not operate any machine with missing inoperative or damaged controls The Aerator operates with vibration Before and after each use check and...

Page 15: ...el TO AVOID SERIOUS INJURY Never Perform Any Service or Adjustment Procedures With the Engine Operating All Of The Following Lubrication Service or Adjustment Procedures Involve Or Are Near Rotating and Moving Parts Use Caution When Working Near the Tine Reel Assembly Tines Are Sharp and Can Easily Cut Hands and Feet Wear the appropriate safety gear Use the Transport Locking Pin To Secure The Tine...

Page 16: ... Adjusting the control cable will change the forward speed The correct position is where the forward handles contact the handlebar when accuated There should not be a gap between the forward handles and the handlebar when fully accuated Make minor adjustments To adjust the cable loosen the nuts holding the cable then change the adjustment by turning the nuts one turn at a time until forward speed ...

Page 17: ... inch 12 mm to 19 mm Take measurement above the idler sprocket see figure 8 Retighten idler sprocket and recheck tension setting measurement Set both sides the same If the chains cannot be adjusted within the movement of the idler sprocket the chain can be shortened by removing a half link Each chain has two half offset links Remove one or both half links The shortened chain will reposition the id...

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